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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

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When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Engine And Engine Cooling complaints

38 reports
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127,500 miles · May 17, 2013
Engine And Engine CoolingSteering

DRIVING DOWN HIGHWAY OIL LIGHT CAME ON AND THE CAR BEGAN TO SLOW DOWN, HAD TO PULL OVER. WHEN CHECKING UNDER THE HOOD THERE WAS OIL ON THE CAP. JUST HAD AN OIL CHANGE A COUPLE OF DAYS AGO, CAR HAD BEEN RUNNING FINE.....BEFORE THIS INCIDENT MY POWER STEERING FLUID WAS LEAKING, TOOK MY CAR TO THE DEALERSHIP BECAUSE THERE WAS A REC…

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DRIVING DOWN HIGHWAY OIL LIGHT CAME ON AND THE CAR BEGAN TO SLOW DOWN, HAD TO PULL OVER. WHEN CHECKING UNDER THE HOOD THERE WAS OIL ON THE CAP. JUST HAD AN OIL CHANGE A COUPLE OF DAYS AGO, CAR HAD BEEN RUNNING FINE.....BEFORE THIS INCIDENT MY POWER STEERING FLUID WAS LEAKING, TOOK MY CAR TO THE DEALERSHIP BECAUSE THERE WAS A RECALL DEALING WITH THE POWER STEERING AND THE HOSE, THEY SAID THAT IT WAS SOMETHING ELSE. I TOOK MY CAR TO ANOTHER PERSON HE PUT MY CAR ON THE LIFT AND THERE IT WAS FLUID LEAKING FROM THE HOSE SOMETHING THAT SHOULD HAVE BEEN FIXED BY THE DEALER BUT WASN'T. *TR

NHTSA ODI #10512613

185,000 miles · Jul 22, 2012
Electrical SystemEngine And Engine CoolingExterior Lighting

I UNLOCKED MY CAR DOORS WITH REMOTE, AND DROVE TO THE STORE, IT WAS DARK OUT SO I HAD MY HEAD LIGHTS ON. WHEN I CAME OUT OF THE STORE AND TRIED TO UNLOCK MY CAR, IT WOULD NOT WORK. SO I MANUALLY UNLOCKED THE DOORS WITH MY KEY. IT WAS VERY COLD WEATHER AT THAT TIME AND MY HEATER WOULD NOT WORK AS WELL THEN I TURNED ON MY CAR TO …

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I UNLOCKED MY CAR DOORS WITH REMOTE, AND DROVE TO THE STORE, IT WAS DARK OUT SO I HAD MY HEAD LIGHTS ON. WHEN I CAME OUT OF THE STORE AND TRIED TO UNLOCK MY CAR, IT WOULD NOT WORK. SO I MANUALLY UNLOCKED THE DOORS WITH MY KEY. IT WAS VERY COLD WEATHER AT THAT TIME AND MY HEATER WOULD NOT WORK AS WELL THEN I TURNED ON MY CAR TO GO HOME, AND MY LIGHTS WOULD NOT COME ON. AND SO I WAS TOWED HOME. THE NEXT DAY I TOOK IT IN TO A CHRYSLER REPAIR SHOP AND THEY DID A QUICK CHECK ON IT AND SAID THAT IT MIGHT BE THE ELECTRICAL AND THEY WOULD HAVE TO GO THROUGH THE ENTIRE ELECTRICAL TO FIND THE PROBLEM. THEY CHECKED EVERYTHING OUT WITHOUT TEARING THE ENTIRE CAR APART AND SAID THAT THEY COULD NOT FIND A PROBLEM WITH IT. THERE WENT $100.00 OF MY MONEY TO FIND OUT THAT THEY COULD NOT FIND THE PROBLEM. I DON'T KNOW WHAT ELSE TO DO TO GET THE CAR REPAIRED WITH OUT HAVING TO SPEND $1,000.00 PLUS.... WHICH IS A QUOTE BY THE CHRYSLER REPAIR. I HAVE NOT BEEN ABLE TO DRIVE MY CAR AT NIGHT, DUE TO NO LIGHTS AND NOW THAT WE HAVE HOT 90 TO 101 DEGREE WEATHER, I CAN NOT DRIVE MY CAR DURING THIS PERIOD OF TIME DUE TO NOT BEING ABLE TO USE THE AIR CONDITIONER OR TO ROLL MY WINDOWS DOWN. I HAVE SPENT OVER $3,000.00 IN REPAIRS FOR MY CAR AND I HAVE ONLY HAD IT FOR JUST TWO YEARS. THERE IS ONE THING AFTER ANOTHER WITH MY CAR, THE PROBLEMS ARE HAVING TO REPLACE PARTS AND SOMETIMES HAVING TO REPLACE THOSE SAME PARTS A YEAR LATER WHEN THEY HAVE JUST RAN OUT OF THE WARRANTIES. I HAVE SERVICE RECORDS FOR ALL OF THESE PROBLEMS AND IT IS ALMOST 2 INCHES THICK. I AM ON DISABILITY AND IT TOOK ME OVER A YEAR TO SAVE THE ENOUGH MONEY TO BUY THIS CAR AND I HAVE NO MORE MONEY TO FIX IT AGAIN... AND I HAVE TO TAKE IT THROUGH DEQ HERE IN OREGON AND IT WILL NOT PASS THEIR TEST DUE TO EXHAUSTION PROBLEMS WITH THE EMISSIONS LEAKING AS WELL. *TR

NHTSA ODI #10466957

100,000 miles · Aug 18, 2011
Electrical SystemEngine And Engine Cooling

MY CAR HAS DECIDED TO "SOMETIMES" NOT START AT THE END OF THE DAY. IT RUNS JUST FINE IN THE MORNING, BUT THEN ON MY RETURN TRIP HOME, YOU TURN THE KEY AND NOTHING. THE LIGHTS GO ON, BUT NO IGNITION, NO SOUND OF THE ENGINE TURNING OVER. THREE BATTERY REPLACEMENTS, AND THAT IS NOT THE PROBLEM. CALLED CHRYSLER PERSONALLY AS DIR…

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MY CAR HAS DECIDED TO "SOMETIMES" NOT START AT THE END OF THE DAY. IT RUNS JUST FINE IN THE MORNING, BUT THEN ON MY RETURN TRIP HOME, YOU TURN THE KEY AND NOTHING. THE LIGHTS GO ON, BUT NO IGNITION, NO SOUND OF THE ENGINE TURNING OVER. THREE BATTERY REPLACEMENTS, AND THAT IS NOT THE PROBLEM. CALLED CHRYSLER PERSONALLY AS DIRECTED BY A WEBSITE THAT SITED HUNDREDS OF COMPLAINTS OVER THIS EXACT SAME PROBLEM, BUT THEY DENIED KNOWLEDGE OF ANY SUCH COMPLAINT. COMPLAINTS DATE BACK TO 2002. TRIED HAVING OUR TRUSTED MECHANIC LOOK AT IT, BUT SINCE HE CAN'T RECREATE THE PROBLEM, HE IS AT A LOSS. CAR HAS 100K MILES AND RAN FINE UP UNTIL THE START OF SUMMER. *KB

NHTSA ODI #10419967

60,000 miles · Jan 3, 2011
Engine And Engine Cooling

PREMATURE WATER PUMP AND TIMING CHAIN FAILURE 2002 PT CRUISER. *TR

NHTSA ODI #10373835

66,000 miles · Jul 5, 2010
Engine And Engine Cooling

EVERY TIME I UNPLUG MY BATTERY IT TAKES SOME HOURS OF DRIVING BEFORE THE FAN COMES BACK ON AND THAT CAUSES OVERHEATING BY THE TIME THE CAR'S FAN START WORKING AGAIN. WHEN IT OVER HEAT IT BOILS THE COOLANT AND I WOULD HAVE TO PUT THE HEATER ON FULL BLAST IN ORDER TO SUPPRESS THE OVERHEATING. AND THE POWER STEERING HOSE IS ON PART…

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EVERY TIME I UNPLUG MY BATTERY IT TAKES SOME HOURS OF DRIVING BEFORE THE FAN COMES BACK ON AND THAT CAUSES OVERHEATING BY THE TIME THE CAR'S FAN START WORKING AGAIN. WHEN IT OVER HEAT IT BOILS THE COOLANT AND I WOULD HAVE TO PUT THE HEATER ON FULL BLAST IN ORDER TO SUPPRESS THE OVERHEATING. AND THE POWER STEERING HOSE IS ON PART OF THE RADIATOR THAT MAKES IT MELT WHEN THE COOLANT GETS TOO HOT. *TR

NHTSA ODI #10341479

123,000 miles · Dec 30, 2009
Engine And Engine CoolingFire

I WAS DRIVING MY 2002 PT CRUISER, I WAS STOPPED AND NOTICED FLAMES COMING FROM UNDER THE HOOD. I GOT OUT AND WITHIN A MINUTE THE CAR WAS FULLY ENGULFED. THE CAR WAS COMPLETELY DESTROYED. I HAVE PICTURES OF THE CAR AFTER THE DAMAGE. *TR

NHTSA ODI #10297622

71,300 miles · Aug 15, 2008
Engine And Engine CoolingFireInjury

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING 55 MPH, THE CONTACT NOTICED SMOKE UNDER THE HOOD OF THE VEHICLE. SHE THEN NOTICED FLAMES UNDER THE HOOD THROUGH THE DASHBOARD OF THE VEHICLE. THE ENGINE TURNED OFF, WHICH FORCED THE CONTACT TO COAST THE VEHICLE TO A STOP. THE PASSENGER OF THE VEHICLE INJURED HER N…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING 55 MPH, THE CONTACT NOTICED SMOKE UNDER THE HOOD OF THE VEHICLE. SHE THEN NOTICED FLAMES UNDER THE HOOD THROUGH THE DASHBOARD OF THE VEHICLE. THE ENGINE TURNED OFF, WHICH FORCED THE CONTACT TO COAST THE VEHICLE TO A STOP. THE PASSENGER OF THE VEHICLE INJURED HER NOSE AND WRIST WHILE ATTEMPTING TO EXIT THE VEHICLE. THE DRIVER WAS NOT INJURED. THE VEHICLE WAS DIAGNOSED BY THE MANUFACTURER AND THEY STATED THAT THE FAILURE WAS NOT CAUSED BY A VEHICLE DEFECT. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND A POLICE REPORT WAS FILED. THERE WERE NO WARNINGS PRIOR TO THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 71,300.

NHTSA ODI #10238410

88,000 miles · Aug 11, 2008
Engine And Engine CoolingFire

2002 PT CRUISER, WAS SERVICED ABOUT 3-4 MOS PRIOR, RUNNING FINE, ALL OF A SUDDEN SMOKE WAS COMING OUT OF THE INSIDE OF THE CAR VENTS, I PULLED OVER WHEN I EXIT THE CAR, I SAW SMOKE AND HEARD SOMETHING IGNITE IN THE HOOD. THERE WAS NO WARNING OF ANYTHING WAS WRONG WITH THE CAR, THERE WERE NO WARNING LIGHTS, THERE WAS NO STALLING…

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2002 PT CRUISER, WAS SERVICED ABOUT 3-4 MOS PRIOR, RUNNING FINE, ALL OF A SUDDEN SMOKE WAS COMING OUT OF THE INSIDE OF THE CAR VENTS, I PULLED OVER WHEN I EXIT THE CAR, I SAW SMOKE AND HEARD SOMETHING IGNITE IN THE HOOD. THERE WAS NO WARNING OF ANYTHING WAS WRONG WITH THE CAR, THERE WERE NO WARNING LIGHTS, THERE WAS NO STALLING OF THE CAR, NOTHING. *TR

NHTSA ODI #10237755

102,700 miles · Apr 27, 2008
Engine And Engine Cooling

CAN WAS DUE FOR INSPECTION THE CHECK ENGINE LIGHT WAS ON THE CAR FAILED FOR EMISSIONS BUT THE CODE THAT WAS GIVEN WAS FOR A POWER STEERING SECTOR SHORTLY AFTER THAT ON MY WAY TO WORK THE CAR JUST STOPPED RUNNING AS I WAS DRIVING DOWN THE ROAD I PULLED OVER TRY A FEW TIMES TO START IT BUT IT WOULD NOT START HAD THE CAR TOWED TO A…

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CAN WAS DUE FOR INSPECTION THE CHECK ENGINE LIGHT WAS ON THE CAR FAILED FOR EMISSIONS BUT THE CODE THAT WAS GIVEN WAS FOR A POWER STEERING SECTOR SHORTLY AFTER THAT ON MY WAY TO WORK THE CAR JUST STOPPED RUNNING AS I WAS DRIVING DOWN THE ROAD I PULLED OVER TRY A FEW TIMES TO START IT BUT IT WOULD NOT START HAD THE CAR TOWED TO A GARAGE I TOLD THAT IT WAS THE TIMING BELT WHICH I HAD REPLACED 2 WEEKS LATER DROVE CAR FOR ABOUT 30 OR 35 MINS WHEN I SHUT THE CAR OFF I HEARD THE WATER IN THE ENGINE BOILING THERE WAS NOT WARNING LIGHTS OR ANYTHING TO SHOW THAT THE CAR WAS OVER HEATED I HAD TO HAVE THE CAR TOWED AGAIN AND HAVE NOT BEEN ABLE TO DRIVE IT AND WILL NOT DRIVE IT UNTIL I CAE SEE ABOUT HAVING IT REPAIRED AGAIN THIS IT GETTING TO BE VERY EXPENSIVE AND IS COSTING ME TIME AT WORK BECAUSE IM A ONE CAR OWNER LIVING IN A RURAL AREA WITH NOT MANY TRANSPORTATION OPTIONS. *TR

NHTSA ODI #10225840

65,000 miles · Apr 22, 2008
Engine And Engine Cooling

WE PURCHASED A 2002 CHRYSLER PT CRUISER WITH A 4 CYLINDER ENGINE. AFTER WE HAD IT A FEW MONTH THE CHECK ENGINE LIGHT CAME ON. WE WERE TOLD IT WAS JUST NEEDING TO BE RESET. IN NOVEMBER OF 2007 WE TOOK IT TO PUCKETT DODGE IN SOUTH BOSTON, VA FOR THE CHECK ENGINE LIGHT AND NO POWER. WE WERE TOLD IT WAS THE EXHAUST VALVE ON CYLI…

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WE PURCHASED A 2002 CHRYSLER PT CRUISER WITH A 4 CYLINDER ENGINE. AFTER WE HAD IT A FEW MONTH THE CHECK ENGINE LIGHT CAME ON. WE WERE TOLD IT WAS JUST NEEDING TO BE RESET. IN NOVEMBER OF 2007 WE TOOK IT TO PUCKETT DODGE IN SOUTH BOSTON, VA FOR THE CHECK ENGINE LIGHT AND NO POWER. WE WERE TOLD IT WAS THE EXHAUST VALVE ON CYLINDER #3. WE PAID THEM 1700+ TO FIX IT AND SINCE JANUARY IT HAS BEEN CODING ON THE OBD CYLINDER MIS FIRE ON #3. WE TOOK IT BACK YESTERDAY AND SINCE THE MILES WERE OVER THE WARRANTY WE WOULD NEED TO PAY TO HAVE THIS PROBLEM FIXED AGAIN. WE ARE BOTH RETIRED AND JUST DON'T HAVE THE MONEY TO FIX A RECURRING PROBLEM THAT CHRYSLER SHOULD HAVE DONE RIGHT THE FIST TIME. MAYBE THE DEALERSHIP DID ALL THEY COULD DO AND IT IS JUST A BAD ENGINE BUT WE DON'T HAVE THE TIME NOR THE MONEY TO HELP THEM SOLVE THIS BEFORE IT BECOMES AND EPIDEMIC. *TR

NHTSA ODI #10225394

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.