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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

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When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Electrical System complaints

97 reports
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8,000 miles · Jul 20, 2004
Electrical System

TWO MAJOR COMPLAINTS: 1. I HAVE BEEN STRANDED ON 3 OCCASIONS IN DESERTED PARKING SPOTS - WITH MY CAR JUST NOT STARTING - THE IGNITION WILL NOT WORK AND THERE WAS A COMPLETE ELECTRICAL FAILURE / DISCHARGE. ROAD SIDE ASSISTANCE WE CALLED ON EACH OCCASION AND ONLY ON CHARGING THE BATTERY WOULD THE CAR START. THE FIRST INSTANCE HA…

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TWO MAJOR COMPLAINTS: 1. I HAVE BEEN STRANDED ON 3 OCCASIONS IN DESERTED PARKING SPOTS - WITH MY CAR JUST NOT STARTING - THE IGNITION WILL NOT WORK AND THERE WAS A COMPLETE ELECTRICAL FAILURE / DISCHARGE. ROAD SIDE ASSISTANCE WE CALLED ON EACH OCCASION AND ONLY ON CHARGING THE BATTERY WOULD THE CAR START. THE FIRST INSTANCE HAPPENED WHEN THE CAR WAS ONLY 3 MONTHS OLD (ITS A 2002 CHRYSLER PT CRUISER, 4 CYL NON TURBO , AUTOMATIC - BOUGHT IN MARCH 2003) - THE SECOND SIMILAR INSTANCE WAS 3 MONTHS LATER AND THE LAST ONE WAS A FEW WEEKS BACK. I HAVE TAKEN THE CAR REPEATEDLY TO THE DEALERSHIP AND THEY CANNOT FIND ANYTHING WRONG WITH THE BATTERY OR ELECTRICAL SYSTEM BUT THEY KEEP SAYING THAT MAYBE SOMETHING IS DRAWING EXTRA POWER. THEY REFUSE TO REPLACE THE VEHICLE OR TAKE ANY FURTHER ACTION. 2. I READ ABOUT THE RECALL NOTICE RELEASED IN JUNE 2004. I TOOK MY CAR TO THE DEALERSHIP AND THEY REFUSED TO RECTIFY THE PROBLEM SAYING THAT THEY HAD NOT RECEIVED ANY CONFIRMATION FROM CHRYSLER HEADQUARTERS. I CALLED UP CHRYSLER AND I WAS TOLD THAT I WOULD RECEIVE A LETTER IN THE MAIL AUTHORIZING THE RECALL. ITS BEEN A MONTH AND THE LETTER HAS NOT BEEN RECEIVED - THE CHRYSLER COMPANY DOES NOT RETURN CALLS AND ON LISTENING TO MY PROBLEMS SAYS I WILL RECEIVE A LETTER IN THE MAIL. THE DEALERSHIP WILL NOT TOUCH MY CAR UNLESS I HAVE A LETTER - WHAT DOES CHRYSLER WANT US TO DO -THEY SELL US INFERIOR PRODUCTS AND NOW DO THEY WANT US TO BURN !! PLEASE HELP AND TAKE ACTION AGAINST THIS COMPANY BEFORE ANY MORE LIVES ARE LOST. *LA

NHTSA ODI #10082297

50,000 miles · Jul 8, 2004
Electrical SystemFuel System, Other

UPON STARTING THE VEHICLE CONSUMER NOTICED THAT GAS GAUGE WAS ON EMPTY. CONSUMER THEN TOOK THE VEHICLE TO A GAS STATION AND FILLED THE GAS TANK BUT THE GAS GAUGE STILL WAS ON EMPTY WHEN THE VEHICLE WAS RESTARTED. VEHICLE WAS THEN TAKEN TO A REPAIR SHOP. MECHANIC INDICATED THAT WHEN THE VEHICLE GOT HOT FROM THE SUN THE DASHBOA…

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UPON STARTING THE VEHICLE CONSUMER NOTICED THAT GAS GAUGE WAS ON EMPTY. CONSUMER THEN TOOK THE VEHICLE TO A GAS STATION AND FILLED THE GAS TANK BUT THE GAS GAUGE STILL WAS ON EMPTY WHEN THE VEHICLE WAS RESTARTED. VEHICLE WAS THEN TAKEN TO A REPAIR SHOP. MECHANIC INDICATED THAT WHEN THE VEHICLE GOT HOT FROM THE SUN THE DASHBOARD COMPONENTS BECOME INOPERATIVE. WHEN THIS OCCURRED THE DRIVER WAS UNABLE TO DETERMINE THE SPEED HE WAS DRIVING, AND HOW MUCH FUEL WAS IN THE GAS TANK. *AK

NHTSA ODI #10081514

40,000 miles · Jun 8, 2004
Electrical System

JUST PAID FOR AN ISSUE WITH A VEHICLE THAT WAS ADDRESSED BY NHTSA RECALL # 01V288000, BACK IN 9/01. (THE VEHICLE WAS RETURNED TO THE SELLING DEALER AT THAT TIME, FOR THE RECALL. NOW, THE EXACT PROBLEM EXPLAINED IN THE RECALL HAPPENED TO THE CAR, AND THE DEALER CHARGED FOR THE REPAIR, CLAIMING A HARD WIRING ISSUE THAT HE REFUSE…

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JUST PAID FOR AN ISSUE WITH A VEHICLE THAT WAS ADDRESSED BY NHTSA RECALL # 01V288000, BACK IN 9/01. (THE VEHICLE WAS RETURNED TO THE SELLING DEALER AT THAT TIME, FOR THE RECALL. NOW, THE EXACT PROBLEM EXPLAINED IN THE RECALL HAPPENED TO THE CAR, AND THE DEALER CHARGED FOR THE REPAIR, CLAIMING A HARD WIRING ISSUE THAT HE REFUSED TO SHOW ME. *AK

NHTSA ODI #10075014

50,000 miles · Apr 22, 2004
Electrical SystemVehicle Speed Control

CONSUMER COMPLAINED ABOUT A PROBLEM WITH ELECTRICAL FAILURES IN THE DASHBOARD, INCLUDING THE SPEEDOMETER. WHEN DRIVING AT SPEEDS IN EXCESS OF 50 MPH SPEEDOMETER DROPPED TO 0 AND THE RPMS DID LIKEWISE. EVERY LIGHT AND WARNING SIGNAL CAME ON AT ONCE.*AK

NHTSA ODI #10071356

Mileage unknown · Feb 25, 2004
Electrical SystemFire

MY 2002 PT CRUISER CAUGHT FIRE AND THE DEALER AND THE MANUFACTURER SAY TOO BAD.THE CAR HAD TWO RECALLS ONE WHICH WAS FIXED AND ONE WHICH THEY NEVER NOTIFIED ME OF.*AK

NHTSA ODI #10058995

22,690 miles · Jan 15, 2004
Electrical System

THE SAFETY RECALL FOR THE INSTRUMENT CLUSTER FAILURE WAS COMPLETED IN NOVEMBER 2002. ON 11 JANUARY 2004, THE INSTRUMENT CLUSTER FAILED AGAIN. DEALER REPROGRAMMED THE CONTROLLER (AGAIN), LEAVING ME TO WONDER IF THIS IS PERMANENT 'FIX' OR IS IT ONE THAT I WILL NEED TO CONSTANTLY BE WORRYING ABOUT? CHRYSLER RECALL CENTER PROVI…

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THE SAFETY RECALL FOR THE INSTRUMENT CLUSTER FAILURE WAS COMPLETED IN NOVEMBER 2002. ON 11 JANUARY 2004, THE INSTRUMENT CLUSTER FAILED AGAIN. DEALER REPROGRAMMED THE CONTROLLER (AGAIN), LEAVING ME TO WONDER IF THIS IS PERMANENT 'FIX' OR IS IT ONE THAT I WILL NEED TO CONSTANTLY BE WORRYING ABOUT? CHRYSLER RECALL CENTER PROVIDES NO ASSURANCE. DEALER SAYS, 'IF IT FAILS, BRING IT IN AGAIN.' - NOT MUCH ASSURANCE. * CB

NHTSA ODI #10053278

34,000 miles · Dec 18, 2003
Electrical SystemFire

WHILE DRIVING CONSUMER NOTICED BLACK SMOKE COMING FROM THE ENGINE. CONSUMER PULLED THE VEHICLE OVER, OPENED THE HOOD, AND NOTICED THAT THE ENGINE WAS ON FIRE. DRIVER CALLED THE FIRE DEPARTMENT TO PUT THE FIRE OUT. *AK

NHTSA ODI #10051730

Mileage unknown · Sep 11, 2003
Electrical SystemFire

WHILE DRIVING AT 20 MPH AND TURNING RIGHT INTO A PARKING LOT UNDERHOOD BEGAN SMOKING AND THEN CAUGHT ON FIRE. *AK PE04028_CAT

NHTSA ODI #10039792

13,000 miles · Aug 15, 2003
Electrical SystemFireInjury

WHILE BACKING OUT OF THE GARAGE AND WITHOUT PRIOR WARNING, THE VEHICLE CAUGHT ON FIRE, WHICH ORIGINATED FROM THE IGNITION WIRING. *AK CONSUMER CUT THE VEHICLE OFF AND EVACUATED. THE VEHICLE WAS CONSUMED BY THE FIRE BEFORE THE FIRE DEPT. ARRIVED. *PH *JB

NHTSA ODI #10029349

4,000 miles · Aug 14, 2003
Electrical System

WHEN DRIVING AND SUDDENLY STOPPING IS NEEDED, AND THE HORN IS NECESSARY TO BE USED, HORN ONLY BLEATS OUT A SPUTTERING NOISE.*AK

NHTSA ODI #10033923

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.