NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
618 reports128,200 miles · Aug 23, 2013
Exterior Lighting
WAS DRIVING DAUGHTER TO WORK AND BEGAN TO SMELL A BURNING ODOR. HOWEVER, I ASSUMED IT WAS A PASSING VEHICLE (STREETS WERE VERY WELL LIT, AND I WOULD NOT HAVE NOTICED MY LIGHTS WERE OUT). THE NEXT MORNING MY WIFE WAS HEADING OUT TO PICK-UP OUR DAUGHTER FROM WORK, AND WAS FLASHED BY THE LOCAL POLICE FOR NOT HAVING LIGHTS ON. THRO…
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WAS DRIVING DAUGHTER TO WORK AND BEGAN TO SMELL A BURNING ODOR. HOWEVER, I ASSUMED IT WAS A PASSING VEHICLE (STREETS WERE VERY WELL LIT, AND I WOULD NOT HAVE NOTICED MY LIGHTS WERE OUT). THE NEXT MORNING MY WIFE WAS HEADING OUT TO PICK-UP OUR DAUGHTER FROM WORK, AND WAS FLASHED BY THE LOCAL POLICE FOR NOT HAVING LIGHTS ON. THROUGH THE PROCESS OF ELIMINATION I DECIDED TO REPLACE THE MULTIFUNCTION SWITCH. WHEN I RECEIVED THE SWITCH AND ATTEMPTED TO INSTALL IT I NOTICED THAT THE WIRING HARNESS WAS SLIGHTLY MELTED. UPON INVESTIGATING THE INTERNET FOR A HARNESS I CAME UPON SEVERAL WEBSITES WITH NUMEROUS COMPLAINTS INVOLVING THE SAME PROBLEM. (IF EVERYONE WERE TO UNITE AND POST THEIR COMPLAINTS HERE THERE WOULD BE MANY) THESE PROBLEMS SEEM TO BE RELATED TO A SHORTING OUT OF THE WIRING CAUSED BY THE OEM FOG LIGHTS. THIS HOWEVER, DID NOT CAUSE EITHER THE DASH FUSE OR THE ENGINE COMPARTMENT FUSE TO BLOW, WHICH IS A REAL CONCERN. *TR
NHTSA ODI #10536996
76,000 miles · Aug 14, 2013
StructureSuspension
THE FRONT SUSPENSION CROSS-MEMBER IS SEVERELY RUSTED AND WILL REQUIRE REPLACEMENT BEFORE THE CAR WILL PASS INSPECTION. THE CAR WAS IN FOR ROUTINE SERVICE WHEN MY MECHANIC POINTED OUT THAT THE ONLY RUSTED PART ON THE VEHICLE WAS THE FRONT SUSPENSION CROSS-MEMBER AND THAT IT WAS BORDERING ON UNSAFE. THIS CAR HAS RELATIVELY LOW M…
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THE FRONT SUSPENSION CROSS-MEMBER IS SEVERELY RUSTED AND WILL REQUIRE REPLACEMENT BEFORE THE CAR WILL PASS INSPECTION. THE CAR WAS IN FOR ROUTINE SERVICE WHEN MY MECHANIC POINTED OUT THAT THE ONLY RUSTED PART ON THE VEHICLE WAS THE FRONT SUSPENSION CROSS-MEMBER AND THAT IT WAS BORDERING ON UNSAFE. THIS CAR HAS RELATIVELY LOW MILES AT 76K AND IS IN EXCELLENT CONDITION OTHERWISE. THIS RUSTED PART COULD FAIL WITH NO INDICATION THAT DANGER WAS IMMINENT AND CAUSE LOSS OF STEERING AND ULTIMATELY A VEHICLE CRASH AT ANY SPEED. *TR
NHTSA ODI #10535272
121,700 miles · Jun 21, 2013
Exterior Lighting
VEHICLE MULTI SWITCH FAILED, CAUSING STOCK FOG LIGHTS TO SHORT, IN TURN, DRAINING THE BATTERY WHILE VEHICLE WAS IDLE AND TURNED OFF. *TR UPDATED 08/20/13*LJ
NHTSA ODI #10521145
79,000 miles · May 31, 2013
Electrical SystemExterior Lighting
FOG LIGHTS MALFUNCTION VERY FREQUENTLY. FOR THE PAST COUPLE OF MONTHS, VEHICLE'S BATTERY HAS BEEN DRAINED BECAUSE THE FOG LIGHTS ARE ON (WHICH ARE NEVER TURNED ON OR EVEN USED) AND WILL NOT GO OFF. HAPPENS FREQUENTLY AND IT'S DIFFICULT TO GET THE FOG LIGHTS TO GO OFF, THE LIGHTS CONTROL HAS TO BE JIGGLED JUST RIGHT TO GET THEM T…
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FOG LIGHTS MALFUNCTION VERY FREQUENTLY. FOR THE PAST COUPLE OF MONTHS, VEHICLE'S BATTERY HAS BEEN DRAINED BECAUSE THE FOG LIGHTS ARE ON (WHICH ARE NEVER TURNED ON OR EVEN USED) AND WILL NOT GO OFF. HAPPENS FREQUENTLY AND IT'S DIFFICULT TO GET THE FOG LIGHTS TO GO OFF, THE LIGHTS CONTROL HAS TO BE JIGGLED JUST RIGHT TO GET THEM TO GO OFF SO WE KNOW THE BATTERY WON'T BE DRAINED AFTER A FEW HOURS. LATELY, IT HAS GOTTEN HARDER AND HARDER TO GET THEM TO TURN OFF AND FINALLY HAD TO PULL THE FUSE IN ORDER TO MAKE THEM GO OFF. *TR
NHTSA ODI #10514526
138,000 miles · May 22, 2013
Fuel/propulsion System
TL* THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 20 MPH, A STRONG ODOR OF GASOLINE FUEL EMITTED INSIDE OF THE VEHICLE. THE FAILURE OCCURRED THIRTY MINUTES AFTER REFUELING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE THEY NOTICED A LARGE AMOUNT OF FUEL …
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TL* THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 20 MPH, A STRONG ODOR OF GASOLINE FUEL EMITTED INSIDE OF THE VEHICLE. THE FAILURE OCCURRED THIRTY MINUTES AFTER REFUELING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE THEY NOTICED A LARGE AMOUNT OF FUEL LEAKING FROM THE FUEL TANK RETURN LINE. THE MECHANIC INSTALLED TWO CLAMPS AS A TEMPORARY REPAIR. THE FAILURE PERSISTED AND THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS AWAITING DIAGNOSIS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER 02V214000 (FUEL SYSTEM, GASOLINE) BUT WAS ADVISED THAT THE VIN WAS NOT INCLUDED IN THE RECALL CAMPAIGN. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 138,000.
NHTSA ODI #10513102
92,000 miles · Nov 28, 2012
Structure
THE TOP OF DASH HAS CRACKED AND BROKEN IN MULTIPLE PIECES. *TR
NHTSA ODI #10486317
230,000 miles · Nov 17, 2012
Electrical SystemExterior LightingSuspension
I BOUGHT A 2001 PT CRUISER AND WITHIN A COUPLE OF WEEKS THE HEADLIGHTS STOPPED WORKING. REPLACED MULTI FUNCTION SWITCH BUT DID NOT HELP. HAD TO RE-WIRE THE LIGHTS TO MAKE THEM WORK. ALSO IT SOUNDS LIKE THE PASSENGER SIDE FRONT TIRE HAS SOMETHING LOOSE. POSSIBLY BUSHINGS?? I'VE SEEN SEVERAL COMPLAINTS ABOUT THE LIGHTS. WHAT…
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I BOUGHT A 2001 PT CRUISER AND WITHIN A COUPLE OF WEEKS THE HEADLIGHTS STOPPED WORKING. REPLACED MULTI FUNCTION SWITCH BUT DID NOT HELP. HAD TO RE-WIRE THE LIGHTS TO MAKE THEM WORK. ALSO IT SOUNDS LIKE THE PASSENGER SIDE FRONT TIRE HAS SOMETHING LOOSE. POSSIBLY BUSHINGS?? I'VE SEEN SEVERAL COMPLAINTS ABOUT THE LIGHTS. WHAT IS IT GONNA TAKE TO GET A RECALL IN PLACE? WE GOT A TICKET FOR IT. *TR
NHTSA ODI #10485037
46,200 miles · Nov 1, 2012
Service BrakesFire
TL* THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. THE CONTACT STATED WHILE TRAVELING 50 MPH HE SMELLED SOMETHING BURNING. THE CONTACT MERGED TO THE SIDE OF THE ROAD TO ASSESS THE SITUATION. UPON INSPECTION IT WAS FOUND THAT THE DRIVER FRONT BRAKES WERE SMOKING. THE VEHICLE WAS ABLE TO BE DRIVEN TO THE CONTACT'S RESIDENCE. THE VEH…
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TL* THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. THE CONTACT STATED WHILE TRAVELING 50 MPH HE SMELLED SOMETHING BURNING. THE CONTACT MERGED TO THE SIDE OF THE ROAD TO ASSESS THE SITUATION. UPON INSPECTION IT WAS FOUND THAT THE DRIVER FRONT BRAKES WERE SMOKING. THE VEHICLE WAS ABLE TO BE DRIVEN TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS TOWED TO THE DEALER WHO DIAGNOSE THAT THE BRAKE TUBE HAD FAILED AND NEEDED TO BE REPLACED. THE CONTACT WAS MADE AWARE THAT THERE WAS A RECALL THAT MIGHT BE RELATED TO THE FAILURE SIMILAR TO NHTSA CAMPAIGN ID NUMBER 04V481000 (SERVICE BRAKES, HYDRAULIC: ANTILOCK). THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 46,200.
NHTSA ODI #10482837
131,000 miles · Oct 3, 2012
Engine And Engine Cooling
CAR SUDDENLY BEGAN OVERHEATING WITHOUT WARNING. VERY SCARY SITUATION,EVIDENTLY THIS IS COMMON WITH PT CRUISERS. WHY HAVE THERE BEEN NO RECALLS? *TR
NHTSA ODI #10478405
143,000 miles · Sep 7, 2012
Electrical SystemExterior Lighting
VEHICLE WAS USED TO DRIVE TO LOCAL STORE AT NIGHT. FOG LIGHTS WERE NOT TURNED ON AT ANY TIME. I PARKED IN DEPARTMENT STORE PARKING LOT AND CAME OUT AFTER SHOPPING FOR ABOUT 45 MINUTES AND NOTICED A BURNING SMELL COMING FROM PT CRUISER. OPENED THE DRIVERS DOOR AND ODOR BECAME MORE APPARENT. NOTICED SMOKE ROLLING OUT OF STEERING C…
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VEHICLE WAS USED TO DRIVE TO LOCAL STORE AT NIGHT. FOG LIGHTS WERE NOT TURNED ON AT ANY TIME. I PARKED IN DEPARTMENT STORE PARKING LOT AND CAME OUT AFTER SHOPPING FOR ABOUT 45 MINUTES AND NOTICED A BURNING SMELL COMING FROM PT CRUISER. OPENED THE DRIVERS DOOR AND ODOR BECAME MORE APPARENT. NOTICED SMOKE ROLLING OUT OF STEERING COLUMN. ALSO NOTICED FOG LAMP INDICATOR ON DASHBOARD WAS ON. HOWEVER, ALL LIGHTS AND SWITCHES WERE OFF. I HAD TO PULL OUT SEVERAL FUSES UNTIL I FOUND THE ONE RELATED TO THE FOG LAMPS. THAT WAS THE ONLY WAY TO QUICKLY POWER OFF THE FOG LAMPS AND STOP THE SMOLDERING. THIS IS A POTENTIAL FIRE HAZARD! *TR
NHTSA ODI #10474214
Official recalls
5Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL SUPPLY LINE COULD CONTACT THE AIR-CONDITIONING TUBE SERVICE PORT. THIS CAN CAUSE CHAFING OF THE LINE RESULTING IN A FUEL LEAKAGE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL LINE FOR ABRASION AND INSTALL A CLIP TO ENSURE ISOLATION. IN CASES WITH EVIDENCE OF FUEL LINE ABRASION, THE FUEL LINE WILL BE REPLACED. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Jun 14, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE RIGHT REAR "65%" SEAT CENTER LOWER ANCHOR WAS MANUFACTURED WITH A WIRE DIAMETER THAT IS GREATER THAN THE MAXIMUM ALLOWABLE DIMENSION AS SPECIFIED IN THE STANDARD.
Consequence & remedy
Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL INSPECT THE RIGHT REAR SEAT CENTER ANCHOR AND, IF NECESSARY, RESIZE THE ANCHOR TO MEET THE DIAMETER SPECIFIED WITHIN THE STANDARD. OWNER NOTIFICATION BEGAN NOVEMBER 4, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Nov 9, 2000
VEHICLE DESCRIPTION: CERTAIN PASSENGER VEHICLES, PICKUP TRUCKS AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." SOME OF THE OWNER'S MANUALS FOR THESE VEHICLES ARE MISSING INSTRUCTIONS THAT PROVIDE A STEP-BY-STEP PROCEDURE, INCLUDING DIAGRAMS, FOR PROPERLY ATTACHING A CHILD RESTRAINT SYSTEM'S TETHER STRAP TO THE TETHER ANCHORAGE.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE CHILD SEAT MAY NOT BE PROPERLY ATTACHED INCREASING THE RISK OF INJURY TO THE CHILD.
Remedy: OWNERS WILL BE PROVIDED WITH AN ADDENDUM TO THE OWNER'S MANUALS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
PE02058 · Fuel Hose Abrasion
Opened Jul 19, 2002 · Closed Oct 4, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
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