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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

What owners actually said

805 reports
68,000 miles · Jan 11, 2008
Electrical System

MY SPEEDOMETER STOP WORKING. I RECEIVED A LETTER ON 1/9/2008 SAYING THAT THERE IS A PROBLEM WITH THE DASH CLUSTER IN 2003 CHEVROLET TRUCKS AND IF YOUR VEHICLE HAD 70,000 OR LESS MILES THEY WOULD REPLACE IT. MY TRUCK HAS 100,000 MILES, BUT THE DASH HAD STOP WORKING BEFORE IT REACHED 70,000 MILES. I CALLED GM AND WAS TOLD THAT THE…

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MY SPEEDOMETER STOP WORKING. I RECEIVED A LETTER ON 1/9/2008 SAYING THAT THERE IS A PROBLEM WITH THE DASH CLUSTER IN 2003 CHEVROLET TRUCKS AND IF YOUR VEHICLE HAD 70,000 OR LESS MILES THEY WOULD REPLACE IT. MY TRUCK HAS 100,000 MILES, BUT THE DASH HAD STOP WORKING BEFORE IT REACHED 70,000 MILES. I CALLED GM AND WAS TOLD THAT THEY WOULD NOT FIX IT. *TR

NHTSA ODI #10214561

53,000 miles · Jan 9, 2008
Service Brakes, Hydraulic

THE BRAKE ROTORS NEEDED TO BE REPLACED BEFORE THEY WORE OUT. THE SERVICE DEPT AT THE CHEV DEALER SAID THAT RUST HAD PENETRATED INTO THE ROTOR AND HAD CAUSED THE BRAKES TO PULSE. THIS IS A COMMON PROBLEM ON PICKUPS LIKE MY 2003 SILVERADO K1500. IT SEEMS TO BE A DESIGN PROBLEM SINCE CHEVROLET SWITCHED FROM REAR DRUM BRAKES TO R…

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THE BRAKE ROTORS NEEDED TO BE REPLACED BEFORE THEY WORE OUT. THE SERVICE DEPT AT THE CHEV DEALER SAID THAT RUST HAD PENETRATED INTO THE ROTOR AND HAD CAUSED THE BRAKES TO PULSE. THIS IS A COMMON PROBLEM ON PICKUPS LIKE MY 2003 SILVERADO K1500. IT SEEMS TO BE A DESIGN PROBLEM SINCE CHEVROLET SWITCHED FROM REAR DRUM BRAKES TO REAR DISC BRAKES. CHEVROLET STARTED THE PROBLEM BY SWITCHING FROM DRUM BRAKES TO DISC BRAKES. OWNERS SHOULDN'T HAVE TO PAY FOR BAD ROTORS WHEN IT IS A CHEV DESIGN FAULT. *TR

NHTSA ODI #10214304

84,000 miles · Jan 7, 2008
Electrical System

MY SPEEDOMETER ON THE INSTRUMENT PANEL EITHER FAILS COMPLETELY, WORKS WHEN IT WANTS TO, OR READS INACCURATELY, THEREBY CAUSING A SERIOUS SAFETY SITUATION WHEN DRIVING MY VEHICLE ON PUBLIC ROADWAYS; PUTTING ME AND THE OTHER COMMUNITY MEMBERS WHERE I DRIVE IN HARMS WAY SINCE I CAN'T TELL HOW FAST/SLOW I AM GOING! *TR

NHTSA ODI #10214119

40,000 miles · Jan 5, 2008
Electrical System

AFTER ONLY 40,000 MILES SPEEDOMETER IS ERRATIC AT BEST, IF IT WORKS AT ALL. SOMETIMES READS 120 MPH WHILE STOPPED OR 0 MPH WHILE ON THE HIGHWAY. I HAVE READ LITERALLY HUNDREDS OF COMPLAINTS ON VARIOUS WEBSITES OF OTHER VICTIMS WITH THIS VERY DANGEROUS PROBLEM. I WAS QUOTED $450-$600 TO REPAIR SPEEDOMETER. ALSO, THERE IS NO OPTIO…

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AFTER ONLY 40,000 MILES SPEEDOMETER IS ERRATIC AT BEST, IF IT WORKS AT ALL. SOMETIMES READS 120 MPH WHILE STOPPED OR 0 MPH WHILE ON THE HIGHWAY. I HAVE READ LITERALLY HUNDREDS OF COMPLAINTS ON VARIOUS WEBSITES OF OTHER VICTIMS WITH THIS VERY DANGEROUS PROBLEM. I WAS QUOTED $450-$600 TO REPAIR SPEEDOMETER. ALSO, THERE IS NO OPTION TO PURCHASE REPLACEMENT PARTS TO FIX MYSELF. GM OBVIOUSLY KNOWS ABOUT THIS PROBLEM YET CONTINUES TO IGNORE IT. I CAN ONLY ASSUME GM IS WAITING FOR THE DEATH TOLL TO REACH AN ADEQUATE NUMBER BEFORE THEY WILL RESPOND WITH A RECALL OR SATISFACTORY FIX. HOW MANY DEATHS WILL IT TAKE? WHAT'S THE MAGIC NUMBER? I WOULD LIKE TO THINK ZERO! *CN

NHTSA ODI #10213789

117,237 miles · Jan 3, 2008
Electrical System

THE DISPLAYED SPEEDOMETER SPEED IS LESS THEN ACTUAL. INITIALLY THE DISPLAYED SPEED WAS ONLY OFF BY 10 TO 15 MILES RESULTING IN DRIVING IN EXCESS OF THE POSTED SPEED LIMIT AND APPROACHING VEHICLES IN FRONT OF ME TOO QUICKLY BEFORE I REALIZED THAT THE DISPLAYED SPEED WAS INCORRECT. THE PROBLEM HAS ADVANCED AND NOW THE SPEEDOMETE…

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THE DISPLAYED SPEEDOMETER SPEED IS LESS THEN ACTUAL. INITIALLY THE DISPLAYED SPEED WAS ONLY OFF BY 10 TO 15 MILES RESULTING IN DRIVING IN EXCESS OF THE POSTED SPEED LIMIT AND APPROACHING VEHICLES IN FRONT OF ME TOO QUICKLY BEFORE I REALIZED THAT THE DISPLAYED SPEED WAS INCORRECT. THE PROBLEM HAS ADVANCED AND NOW THE SPEEDOMETER USUALLY DISPLAYS A SPEED OF 10 MILES OR LESS NO MATTER WHAT THE ACTUAL SPEED IS. DEALERSHIP HAS BEEN NOTIFIED AND HAS QUOTED A REPAIR PRICE IN EXCESS OF $400. DEALERSHIP ALSO INDICATED THAT THIS IS A KNOWN ISSUE AND THAT THERE IS A TECHNICAL BULLETIN ABOUT THIS ISSUE. PART HAS NOT BEEN REPLACED YET.*CN

NHTSA ODI #10213590

51,800 miles · Jan 3, 2008
Visibility

BLOWER HEATER MOTOR STUCK ON HIGH DRAINS BATTERY. MY BROTHER IN LAW STEVE STARR AND I BOTH BOUGHT SAME MODEL OF TRUCKS 2003 CHEVY SILVERADO AT THE SAME TIME AND BOTH VEHICLES FAILED WITH IN TWO WEEKS OF EACH OTHER.*CN

NHTSA ODI #10213544

90,000 miles · Dec 19, 2007
Electrical System

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. THE SPEEDOMETER DISPLAYS INACCURATE READINGS, WHICH RESULTED IN A TRAFFIC CITATION. THE SPEEDOMETER COULD DISPLAY 100 MPH WHILE DRIVING AT A NORMAL RATE OF SPEED. WHEN THE VEHICLE IS STOPPED, THE DISPLAY WILL READ 60 MPH. THE SPEEDOMETER HAS FUNCTIONED NORMALLY ONLY ONCE. …

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TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. THE SPEEDOMETER DISPLAYS INACCURATE READINGS, WHICH RESULTED IN A TRAFFIC CITATION. THE SPEEDOMETER COULD DISPLAY 100 MPH WHILE DRIVING AT A NORMAL RATE OF SPEED. WHEN THE VEHICLE IS STOPPED, THE DISPLAY WILL READ 60 MPH. THE SPEEDOMETER HAS FUNCTIONED NORMALLY ONLY ONCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER BECAUSE THEY WILL CHARGE $600 FOR A DIAGNOSTIC. THE CURRENT MILEAGE WAS 104,000 AND FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10212346

100,000 miles · Dec 12, 2007
Equipment

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. WHILE DRIVING 45-55 MPH, THE CONTACT HEARD A LOUD NOISE AND NOTICED A TIRE IN THE ROAD. HE PULLED OVER AND DISCOVERED THAT THE SPARE TIRE BRACKET ASSEMBLY HAD SHEARED OFF. THE DEALER STATED THAT THE 2005 MODEL BRACKETS WERE DEFECTIVE. THE MANUFACTURER WOULD NOT REIMBURSE H…

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TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. WHILE DRIVING 45-55 MPH, THE CONTACT HEARD A LOUD NOISE AND NOTICED A TIRE IN THE ROAD. HE PULLED OVER AND DISCOVERED THAT THE SPARE TIRE BRACKET ASSEMBLY HAD SHEARED OFF. THE DEALER STATED THAT THE 2005 MODEL BRACKETS WERE DEFECTIVE. THE MANUFACTURER WOULD NOT REIMBURSE HIM FOR THE SPARE TIRE NOR FOR THE REPLACEMENT OF THE FAILED BRACKET. THE CURRENT MILEAGE WAS 100,500 AND FAILURE MILEAGE WAS 100,000. UPDATED 01/03/08 . *LJ UPDATED 12/31/07

NHTSA ODI #10211744

114,000 miles · Dec 10, 2007
Electrical System

THE 2003 CHEVY SILVERADO HAS A DOCUMENTED DEFECT ON THEIR SPEEDOMETERS AND GAUGES AND REFUSE TO CORRECT THIS IF YOU DO NOT MEET A 7YR/70,000 WARRANTY PERIOD. THE ISSUE HAS BEEN REPORTED IN AS FEW AS 28,000 MILES TO OVER 150,000 MILES. THIS IS AN UNSAFE DEFECT REPORTED BY CHEVROLET THAT THE DO NOT RECOGNIZE AS NECESSARY TO COVE…

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THE 2003 CHEVY SILVERADO HAS A DOCUMENTED DEFECT ON THEIR SPEEDOMETERS AND GAUGES AND REFUSE TO CORRECT THIS IF YOU DO NOT MEET A 7YR/70,000 WARRANTY PERIOD. THE ISSUE HAS BEEN REPORTED IN AS FEW AS 28,000 MILES TO OVER 150,000 MILES. THIS IS AN UNSAFE DEFECT REPORTED BY CHEVROLET THAT THE DO NOT RECOGNIZE AS NECESSARY TO COVER FOR EVERYONE. *TR

NHTSA ODI #10211403

5,200 miles · Dec 6, 2007
Electrical System

1 SIX MONTHS AFTER THE PURCHASE OF MY 2003 CHEVROLET SILVERADO MY SPEEDOMETER STOPPED WORKING AND WOULD GET STUCK. SPEEDOMETER WAS READING 65 I WAS REALLY GOING 75 ACCORDING TO THE ARIZONA HIGHWAY PATROL I WAS GIVEN A WARNING SINCE THE OFFICER SAW THAT MY SPEEDOMETER HAD STAYED STUCK AT 65 EVEN WHEN I HAD ALREADY TURNED OFF MY…

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1 SIX MONTHS AFTER THE PURCHASE OF MY 2003 CHEVROLET SILVERADO MY SPEEDOMETER STOPPED WORKING AND WOULD GET STUCK. SPEEDOMETER WAS READING 65 I WAS REALLY GOING 75 ACCORDING TO THE ARIZONA HIGHWAY PATROL I WAS GIVEN A WARNING SINCE THE OFFICER SAW THAT MY SPEEDOMETER HAD STAYED STUCK AT 65 EVEN WHEN I HAD ALREADY TURNED OFF MY VEHICLE. INSTRUMENT CLUSTER WAS REPLACED MY VEHICLE IS NO LONGER UNDER WARRANTY ANYMORE AND MY SPEEDOMETER HAS FAILED AGAIN. *TR

NHTSA ODI #10210977

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.