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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

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When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

What owners actually said

805 reports
38,000 miles · Feb 13, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. THE CONTACT STATED THAT THE ANTILOCK BRAKES FUNCTION WHEN THE VEHICLE DECELERATED BETWEEN 4-15 MPH. WHEN HE APPROACHED A STOP SIGN, THE ANTILOCK SYSTEM ACTIVATED AND THE VEHICLE PULSATED FORWARD APPROXIMATELY 5-10 FEET. THE FAILURE OCCURRED ON A REGULAR BASIS. THE CONTACT …

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TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. THE CONTACT STATED THAT THE ANTILOCK BRAKES FUNCTION WHEN THE VEHICLE DECELERATED BETWEEN 4-15 MPH. WHEN HE APPROACHED A STOP SIGN, THE ANTILOCK SYSTEM ACTIVATED AND THE VEHICLE PULSATED FORWARD APPROXIMATELY 5-10 FEET. THE FAILURE OCCURRED ON A REGULAR BASIS. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS INFORMED THAT THE ABS RECALL FOR THE VEHICLE DID NOT INCLUDE HIS VIN. THE CURRENT MILEAGE WAS APPROXIMATELY 46,600 AND FAILURE MILEAGE WAS APPROXIMATELY 38,000. UPDATE 04-02-08 *BF

NHTSA ODI #10217920

94,000 miles · Feb 11, 2008
Electrical System

THE ENTIRE GAUGE CLUSTER GOES BLANK, NO READINGS. THIS AFFECTS THE SPEEDOMETER AS WELL AS ENGINE MONITORING GAUGES. I FEEL THAT THIS IS VERY MUCH A SAFETY ISSUE. BESIDES THE LOSS OF SPEED INFORMATION, WITHOUT THE ABILITY TO MONITOR THE ENGINE THERE IS NO WAY TO KNOW IF FAILURE IS IMMANENT. ENGINE FAILURE ON THE HIGHWAY COULD EAS…

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THE ENTIRE GAUGE CLUSTER GOES BLANK, NO READINGS. THIS AFFECTS THE SPEEDOMETER AS WELL AS ENGINE MONITORING GAUGES. I FEEL THAT THIS IS VERY MUCH A SAFETY ISSUE. BESIDES THE LOSS OF SPEED INFORMATION, WITHOUT THE ABILITY TO MONITOR THE ENGINE THERE IS NO WAY TO KNOW IF FAILURE IS IMMANENT. ENGINE FAILURE ON THE HIGHWAY COULD EASILY LEAD TO LOSS OF CONTROL OF THE VEHICLE. *TR

NHTSA ODI #10217690

31,208 miles · Feb 9, 2008
Electrical SystemVisibility

(1) HOT HUMID WEATHER WAS APPARENTLY TOO MUCH FOR MY VEHICLE AIR CONDITIONER. (2) THE AIR CONDITIONER BLOWER MOTOR RESISTOR FAILED IN ADDITION TO THE ASSOCIATED ELECTRICAL WIRING GOING TO THE RESISTOR. (3) THE PARTS THAT WERE REPLACED COST $51.62, AND THE LABOR TO REPLACE THE PARTS COST $445.00. THE FAILURE OCCURRED WITH JUST …

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(1) HOT HUMID WEATHER WAS APPARENTLY TOO MUCH FOR MY VEHICLE AIR CONDITIONER. (2) THE AIR CONDITIONER BLOWER MOTOR RESISTOR FAILED IN ADDITION TO THE ASSOCIATED ELECTRICAL WIRING GOING TO THE RESISTOR. (3) THE PARTS THAT WERE REPLACED COST $51.62, AND THE LABOR TO REPLACE THE PARTS COST $445.00. THE FAILURE OCCURRED WITH JUST OVER 31,000 MILES ON THE VEHICLE. THIS FAILURE COULD HAVE JUST AS EASILY RESULTED IN A FIRE WITHIN THE DASHBOARD ASSEMBLY IN THE PASSENGER COMPARTMENT OF THE VEHICLE. *TR

NHTSA ODI #10217522

89,000 miles · Feb 6, 2008
Service Brakes, HydraulicSteering

MY 2003 CHEVROLET SILVERADO HAS A BRAKING ISSUE WHERE THE BRAKES FAIL TO WORK. THE GENERAL MOTORS CORP HAD A RECALL ON THIS ISSUE IDENTIFYING MODEL YEARS 1999-2002. I CALLED THE GENERAL MOTORS CORP FOR HELP WITH THE ISSUE. I WAS TOLD BY THEIR REPRESENTATIVE, I NEEDED TO HAVE THE VEHICLE EVALUATED BY A CHEVROLET DEALER, IF THE PR…

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MY 2003 CHEVROLET SILVERADO HAS A BRAKING ISSUE WHERE THE BRAKES FAIL TO WORK. THE GENERAL MOTORS CORP HAD A RECALL ON THIS ISSUE IDENTIFYING MODEL YEARS 1999-2002. I CALLED THE GENERAL MOTORS CORP FOR HELP WITH THE ISSUE. I WAS TOLD BY THEIR REPRESENTATIVE, I NEEDED TO HAVE THE VEHICLE EVALUATED BY A CHEVROLET DEALER, IF THE PROBLEM WERE FOUND, THEY WOULD REPAIR IT AT NO COST TO ME. I BROUGHT THE VEHICLE TO MY LOCAL DEALER, THEY FOUND AND DOCUMENTED THE ISSUE ON A SERVICE REPORT (I HAVE A COPY). WHEN I CALLED GENERAL MOTORS BACK, I WAS TOLD THAT THEY WERE NOT GOING TO FIX THE PROBLEM, IT WAS MY PROBLEM TO FIX. I EXPLAINED NUMEROUS TIMES THAT THIS IS NOT A WEAR ITEM, THEY HAD A RECALL PREVIOUSLY, THEIR DEALER DOCUMENTED MY VEHICLE AS HAVING THE PROBLEM. STILL, TO NO AVAIL, I WAS TOLD IT IS MY PROBLEM AND THEY WON'T COVER IT BECAUSE IT WASN'T IDENTIFIED UNDER THE RECALL. THEREFORE, WHY WAS I TOLD TO BRING IT TO THE DEALER FOR NO REASON AND A COST TO ME OF $42, AND MORE IMPORTANTLY WHY ARE THEY NOT CONCERNED THAT MY VEHICLE HAS AN ISSUE WHERE THE BRAKES FAIL TO WORK. GENERAL MOTORS SERVICE BULLETIN # 05068B, NHTSA CAMPAIGN NUMBER: 05V379000. THE EVALUATION WAS PERFORMED BY KEIGAN CHEVROLET IN FRANKLIN MA, SERVICE REPORT INVOICE # 82978A. THE VEHICLE WAS MANUFACTURED IN 11/02 ALTHOUGH IT IS CALLED A 2003 MODEL. I ONLY SEEK TO HAVE THE BRAKING ISSUE REPAIRED. AS NOTED BY THE SERVICE REPORT, THE FRONT WHEEL HUBS NEED TO BE REPLACED. I ALSO HAVE A SECOND ISSUE FOLLOWING THE SAME CHAIN OF EVENTS, THE INTERMEDIATE STEERING COLUMN RATTLES. THERE WAS ALSO A SERVICE BULLETIN FOR THIS ISSUE, ALSO FOUND TO BE A PROBLEM AT THE DEALER, ALSO DOCUMENTED ON THE SERVICE REPORT, TOLD SAME THING, MY PROBLEM. I WOULD LIKE THEM TO REPLACE THE INTERMEDIATE STEERING COLUMN AT THEIR COST. *TR

NHTSA ODI #10217286

Mileage unknown · Feb 5, 2008
Service Brakes, Hydraulic

2003 SILVERADO 1500 Z71 PICKUP REAR BRAKE PROBLEM AT 43,000 MILES. RUSTING BRAKE ROTORS CAUSE EXCESSIVE UNEVEN WEAR OF REAR BRAKE PADS. CONDITION LIMITED TO INSIDE SIDE OF REAR ROTORS. ONLY ONE-HALF INCH SURFACE OF ROTOR WAS SHINY AND REST OF ROTOR HAD SEVERE RUST THAT UNDER LOAD RESULTED IN PAD DAMAGE. COMPLAINED TO DEALER T…

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2003 SILVERADO 1500 Z71 PICKUP REAR BRAKE PROBLEM AT 43,000 MILES. RUSTING BRAKE ROTORS CAUSE EXCESSIVE UNEVEN WEAR OF REAR BRAKE PADS. CONDITION LIMITED TO INSIDE SIDE OF REAR ROTORS. ONLY ONE-HALF INCH SURFACE OF ROTOR WAS SHINY AND REST OF ROTOR HAD SEVERE RUST THAT UNDER LOAD RESULTED IN PAD DAMAGE. COMPLAINED TO DEALER TWICE AFTER PURCHASE JULY '03, SPONGY, BRAKING AND SOMETIMES HARD TO STOP. THEY LOOKED AT IT SAID IT WAS NORMAL. ALMOST ALL MY DRIVING IS HIGHWAY, WITH MINIMAL BRAKING. AND THE FEW TIMES DRIVEN IN TOWN HAVE HAD SEVERAL NEAR COLLISIONS. *TR

NHTSA ODI #10216998

67,500 miles · Jan 31, 2008
Electrical System

I HAVE A 2003 CHEVROLET SILVERADO. THE SPEEDOMETER WILL GO ALL THE WAY TO 120 MPH AND STICK THERE. SOMETIMES IT WILL FALL BACK TO AROUND 80 BUT IT WILL NOT READ CORRECTLY. AFTER STARTING THE VEHICLE ABOUT 10-15 TIMES IT WILL RESET TO 0 AND THE DO IT AGAIN. *TR

NHTSA ODI #10216641

71,000 miles · Jan 31, 2008
Electrical System

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. THE SPEEDOMETER STICKS, FLUTTERS, AND BECOMES INOPERABLE INTERMITTENTLY. THE DEALER CONFIRMED THE FAILURES AND WAS INFORMED THAT THE REPAIR WAS THE CONTACTS RESPONSIBILITY. THE CURRENT MILEAGE WAS 86,900 AND FAILURE MILEAGE WAS 71,000. UPDATED 02-19-08 *BF UPDATED 02-19-0…

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TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. THE SPEEDOMETER STICKS, FLUTTERS, AND BECOMES INOPERABLE INTERMITTENTLY. THE DEALER CONFIRMED THE FAILURES AND WAS INFORMED THAT THE REPAIR WAS THE CONTACTS RESPONSIBILITY. THE CURRENT MILEAGE WAS 86,900 AND FAILURE MILEAGE WAS 71,000. UPDATED 02-19-08 *BF UPDATED 02-19-08 *TR

NHTSA ODI #10216586

30,000 miles · Jan 26, 2008
Electrical System

SPEEDOMETER WITHER FREEZES OR REGISTERS GREATER OR LESSER THAN I AM DRIVING REPORTED THIS TO THE DEALER SHIP WHERE THEY GAVE ME THE ADVISE TO SHUT THE VEHICLE OFF AND IT WOULD RESET ITSELF. THIS WORKED SEVERAL TIMES, SOMETIMES TAKING SEVERAL RESTARTS TO ACCOMPLISH. NOW I GET THE RECALL NOTICE AND BECAUSE AI HAVE DRIVEN MY VE…

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SPEEDOMETER WITHER FREEZES OR REGISTERS GREATER OR LESSER THAN I AM DRIVING REPORTED THIS TO THE DEALER SHIP WHERE THEY GAVE ME THE ADVISE TO SHUT THE VEHICLE OFF AND IT WOULD RESET ITSELF. THIS WORKED SEVERAL TIMES, SOMETIMES TAKING SEVERAL RESTARTS TO ACCOMPLISH. NOW I GET THE RECALL NOTICE AND BECAUSE AI HAVE DRIVEN MY VEHICLE OVER 70K/5YEARS, WHICH EVER COMES FIRST THEY WILL NOT REPAIR THIS. IT WILL COST APPROX. $450 TO FIX IT. IF THIS IS A RECALL WHY ARE THEY NOT TAKING CARE OF IT. IT TAKES SEVERAL YEARS AND MANY COMPLAINTS TO GET SOMETHING RECALLED. THAT MEANS THAT THIS HAS BEEN GOING ON FOR SEVERAL YEARS. THIS IS BULL, IT IS A DESIGN DEFECT AND SHOULD BE REPLACED AT THEIR COST. GM REFUSES AS DOES MY LOCAL DEALERSHIP. MY MY VEHICLE HAS BEEN MAINTAINED BY THEM, I MUST HAVE SPENT THOUSANDS OVER THE LAST 5 YEARS IN BRINGING IT TO THEM FOR REQUIRED SERVICING. WHY DID THEY NEVER CHECK THIS ? THEIR COMMENT WAS, "WELL, IF YOU NEVER BOUGHT IT IN TO BE FIXED WHY SHOULD IT BE FIXED NOW" I DIDN'T BRING IT IN BECAUSE THE SERVICE MANAGER SAID HE HAD THE SAME PROBLEM WITH HIS VEHICLE AND THAT SHUTTING IT OFF WOULD RESET IT. OH, THEY WOULD FIX IT IF IT WERE CONSIDERED A SAFETY PROBLEM. WELL, IF I AM TRAVELING AT AN UNSAFE SPEED BECAUSE I AM GOING ACCORDING TO MY SPEEDOMETER, THEN THAT IS A SAFETY PROBLEM. ONLY IN THIS CASE, THEY GET TO DETERMINE WHAT IS A SAFETY PROBLEM AND WHAT IS NOT.. *TR

NHTSA ODI #10216184

73,000 miles · Jan 18, 2008
Electrical System

SPEEDOMETER NEEDLE ON MY 2003 CHEVROLET PICKUP BECOMES ERRATIC AND STOPS WORKING AT INTERSTATE SPEEDS. THIS HAPPENED SEVERAL TIMES WHILE TRAVELING ACROSS COUNTRY. *TR

NHTSA ODI #10215344

35,600 miles · Jan 12, 2008
Steering

CLUNKING NOISE IN STEERING, SOUNDS LIKE DRY SHAFT. *TR

NHTSA ODI #10214594

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.