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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

What owners actually said

330 reports
125,000 miles · Jan 1, 2015
Electrical System

FIRST OF ALL MY INSTRUMENT CLUSTER FAILS, SOMETIMES YOU KNOW HOW FAST YOU ARE GOING, WHAT YOUR TACK IS AND YOU FUEL LEVEL, SOMETIMES YOU DON'T. I HAVE NEVER REALLY KNOWN MY MILEAGE SINCE I HAVE OWNED THE CAR. I ALSO HAVE ISSUES WITH THE CAR OCCASIONALLY NOT WANTING TO START OR REVING OF THE ENGINE AND ALL OF MY DUMMY LIGHTS COMI…

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FIRST OF ALL MY INSTRUMENT CLUSTER FAILS, SOMETIMES YOU KNOW HOW FAST YOU ARE GOING, WHAT YOUR TACK IS AND YOU FUEL LEVEL, SOMETIMES YOU DON'T. I HAVE NEVER REALLY KNOWN MY MILEAGE SINCE I HAVE OWNED THE CAR. I ALSO HAVE ISSUES WITH THE CAR OCCASIONALLY NOT WANTING TO START OR REVING OF THE ENGINE AND ALL OF MY DUMMY LIGHTS COMING ON I WAS TOLD THAT IS MY IGNITION SWITCH,HOWEVER WHEN I CONTACTED GM THEY INFORMED ME CAVALIERS USED A DIFFERENT SWITCH THAN THE ONES IN THE RECALL. OK. BOTH OF THESE ARE SAFETY ISSUES, I WAS GOING TO GIVE THIS CAR TO MY SON FOR HIS FIRST CAR, BUT NO WAY! I CAN NOT TEACH HIM HOW TO DRIVE IN IT, BECAUSE THE CLUSTER DOESN'T FUNCTION AND THE IGNITION SWITCH ISSUES. GM WILL NOT ISSUE A RECALL FOR THIS VEHICLE AND KNOWS THERE ARE ISSUES, PRETTY SURE LAST GM I WILL OWN. *JS

NHTSA ODI #10669488

151,925 miles · Dec 16, 2014
Electrical SystemExterior Lighting

LOW AND HIGH-BEAM HEADLIGHTS APPEAR DIM WHEN TURNED ON COMPARED TO OTHER CARS. MAY BE DUE TO CORRODED/DEFECTIVE WIRING. APPEARS TO BE A VERY COMMON PROBLEM WITH THIS CHEVROLET MODEL. LOOKING FOR RECALL INFORMATION RELATED TO THIS ISSUE. *TR

NHTSA ODI #10664660

187,000 miles · Oct 15, 2014
Vehicle Speed Control

AS IN THE PAST FEW YEARS THIS HAS HAPPENED A FEW TIME. AS NOTED HERE ALREADY. I WAS DRIVING ABOUT 40 MILES PER HOUR WHEN MY CAR ACCELERATED ALL BY IT SELF TO THE POINT I HAD TO SHUT THE CAR OFF IN TRAFFIC. THEN RESTARTED AND IT WAS DRIVING ON ITS OWN AT 40 MILES AN HOUR LIKE CRUISE WAS ON, I DO NOT USE CRUISE THEN WHEN I PLAYED …

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AS IN THE PAST FEW YEARS THIS HAS HAPPENED A FEW TIME. AS NOTED HERE ALREADY. I WAS DRIVING ABOUT 40 MILES PER HOUR WHEN MY CAR ACCELERATED ALL BY IT SELF TO THE POINT I HAD TO SHUT THE CAR OFF IN TRAFFIC. THEN RESTARTED AND IT WAS DRIVING ON ITS OWN AT 40 MILES AN HOUR LIKE CRUISE WAS ON, I DO NOT USE CRUISE THEN WHEN I PLAYED WITH THE CRUISE BUTTON IT WENT BACK TO NORMAL CAN'T TAKE IT IN COSTS TO MUCH TO LOOK AT BUT IT HAS BEEN A PROBLEM SINCE I BOUGHT THIS CAR JUST NEVER CAN HAVE IT DO IT WHEN I TAKE IT IN AND THEY CAN'T HELP ME IF IT IS NOT DOING IT AT THAT TIME. I WANT THIS ON RECORD SO IF SOMETHING HAPPENS TO ME THERE IS A RECORD OF THIS HAPPENING, AGAIN SINCE I BOUGHT THE CAR IT HAPPENS WHENEVER IT WANTS TO... *TR

NHTSA ODI #10644795

Mileage unknown · Oct 9, 2014
Air Bags

HORN DOESN'T WORK, HAD IT LOOK AT BY MECHANIC, HE SAID IT HAD SOMETHING TO DO WITH THE AIRBAG. THEN HAD IT LOOK AT BY A STEERING COLUMN MECHANIC, HE SAID IT WAS THE CLOCK SPRING IN THE STEERING COLUMN. *TR

NHTSA ODI #10643707

50,000 miles · Aug 25, 2014
Air BagsElectrical SystemCrashInjury

AIR BAGS DID NOT COME OUT CAR FLIPPED OVER TWICE AND THERE WAS 1 DEATH AND 1 INJURY. *TR

NHTSA ODI #10627972

80,000 miles · Aug 20, 2014
Electrical System

MY WIFE'S INSTRUMENT CLUSTER ON HER 2004 CAVALIER HAS NOT WORKED SINCE ABOUT 80000 MILES . THE ONLY GAUGE THAT WORKS ANYMORE IS THE TACHOMETER. MY RESEARCH POINTS TO THE STEPPERS MOTORS . THIS IS NOT AN ISOLATED ISSUE . THERE ARE NUMEROUS COMPLAINTS CONCERNING THIS EXACT ISSUE , ALL OVER THE INTERNET . IS THIS NOT A SAFETY IS…

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MY WIFE'S INSTRUMENT CLUSTER ON HER 2004 CAVALIER HAS NOT WORKED SINCE ABOUT 80000 MILES . THE ONLY GAUGE THAT WORKS ANYMORE IS THE TACHOMETER. MY RESEARCH POINTS TO THE STEPPERS MOTORS . THIS IS NOT AN ISOLATED ISSUE . THERE ARE NUMEROUS COMPLAINTS CONCERNING THIS EXACT ISSUE , ALL OVER THE INTERNET . IS THIS NOT A SAFETY ISSUE , WHEN THE SPEEDOMETER DOES NOT WORK ? G.M. SHOULD BE HELD RESPONSIBLE . SHE HAS BEEN ESTIMATING HER SPEED BY THE TACHOMETER FOR FAR TOO LONG . PLEASE HAVE G.M. FIX THIS ISSUE BEFORE SOMEONE DIES ! THANK YOU . *TR

NHTSA ODI #10626856

68,000 miles · Aug 2, 2014
Electrical SystemExterior LightingFuel System, Gasoline

ALL OF THE TROUBLE LIGHTS COME ON INCLUDING THE SERVICE LIGHT WITH A WRENCH. THEN, ALL OF THE GAUGES DROP TO NOTHING; YOU DON'T KNOW HOW FAST YOU'RE TRAVELING, WHAT YOUR FUEL CAPACITY IS, THE TEMPERATURE GAUGE DROPS TO NOTHING ALONG WITH THE TACHOMETER DROPPING TO NOTHING. IN THE ODOMETER AND "ERROR" MESSAGE REPLACES THE ODOM…

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ALL OF THE TROUBLE LIGHTS COME ON INCLUDING THE SERVICE LIGHT WITH A WRENCH. THEN, ALL OF THE GAUGES DROP TO NOTHING; YOU DON'T KNOW HOW FAST YOU'RE TRAVELING, WHAT YOUR FUEL CAPACITY IS, THE TEMPERATURE GAUGE DROPS TO NOTHING ALONG WITH THE TACHOMETER DROPPING TO NOTHING. IN THE ODOMETER AND "ERROR" MESSAGE REPLACES THE ODOMETER READING. THE GAUGES WILL INTERMITTENTLY GO OFF AND ON OR ALL OF THEM WILL DROP OF WITH NO READING. THE OTHER EVENING, I WAS COMING HOME ON A WINDING BACK COUNTRY ROAD AND ALL OF MY LIGHTS WENT OUT. I HAVE TO LIMIT MY DRIVING TO DAYTIME DRIVING AND ONLY USE THE RUNNING LIGHTS AS IT APPEARS TO ONLY AGGRAVATE THE PROBLEM WHEN I USE MY HEADLIGHTS. TODAY, EVERYTHING ABOVE HAPPENED ALONG WITH SOME NEWS THINGS. THE VEHICLE WAS SHUT OFF, THE KEY WAS REMOVED FROM THE IGNITION AND THE RUNNING LIGHTS REMAINED ON AS DID THE WARNING ALARM AS THOUGH THE KEY WERE LEFT IN THE IGNITION. I LEFT THE CAR ONLY AFTER I PULLED THE LEFT AND RIGHT FUSE FROM THE PANEL. WHEN I RETURNED TO THE CAR, I INSERTED THE FUSES AND STARTED THE VEHICLE BUT WAS UNABLE TO SHIFT THE CAR INTO GEAR AS THE CAR WOULD NOT LET ME DEPRESS THE BUTTON ON THE SHIFTER TO DO SO. I HAVE TO NOW SHUT THE CAR OFF AND PULL THE IGNITION FUSE AND THEN REINSERT IT TO GET THE CAR IN GEAR. WHAT THE HECK? *TR

NHTSA ODI #10618412

65,000 miles · Jul 23, 2014
Vehicle Speed Control

SEVERAL TIMES SINCE PURCHASING THIS CAR IN 2009, THE CRUISE CONTROL WOULD SHUT OFF WITHOUT WARNING AT HIGHWAY SPEEDS FROM 55 TO 70. STILL DOES THIS ON OCCASION. *TR

NHTSA ODI #10615667

Mileage unknown · Jul 7, 2014
Electrical SystemEngineUnknown Or Other

CAR WILL NOT START CONSISTENTLY. HAVE TO WAIT A COUPLE OF DAYS, THEN IT MAY START OR NOT. BUT IF IT STARTS, IT WILL NOT START AGAIN UNTIL DAYS GO BY............ IGNITION SHUT OFF ON ONE OCCASION WHEN OPERATING ON A PUBLIC ROAD. LOSS OF POWER, ENGINE AND POWER BRAKES.STEERING WHEEL DID NOT LOCK BUT COASTED VEHICLE OFF THE ROAD. …

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CAR WILL NOT START CONSISTENTLY. HAVE TO WAIT A COUPLE OF DAYS, THEN IT MAY START OR NOT. BUT IF IT STARTS, IT WILL NOT START AGAIN UNTIL DAYS GO BY............ IGNITION SHUT OFF ON ONE OCCASION WHEN OPERATING ON A PUBLIC ROAD. LOSS OF POWER, ENGINE AND POWER BRAKES.STEERING WHEEL DID NOT LOCK BUT COASTED VEHICLE OFF THE ROAD. *JS

NHTSA ODI #10608801

122,317 miles · Jul 5, 2014
Power Train

I WAS DRIVING MY -2004 CAVALIER AFTER HAVING THE SLAVE CYLINDER REPLACED 2 MONTH'S PRIOR. NOTHING SEEMED OUT OF PLACE UNTIL MY CLUTCH PEDDLE WENT TO THE FLOOR AND DID NOT RETURN. I PULLED OVER AFTER NEARLY COLLIDING WITH ANOTHER VEHICLE INVESTIGATING THE POTENTIAL PROBLEM. I LOOKED IN THE CLUTCH RESERVOIR AND NOTICED NO FLUID. I…

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I WAS DRIVING MY -2004 CAVALIER AFTER HAVING THE SLAVE CYLINDER REPLACED 2 MONTH'S PRIOR. NOTHING SEEMED OUT OF PLACE UNTIL MY CLUTCH PEDDLE WENT TO THE FLOOR AND DID NOT RETURN. I PULLED OVER AFTER NEARLY COLLIDING WITH ANOTHER VEHICLE INVESTIGATING THE POTENTIAL PROBLEM. I LOOKED IN THE CLUTCH RESERVOIR AND NOTICED NO FLUID. I PLACED MORE FLUID IN THE RESERVOIR MANUALLY MOVING THE CLUTCH PEDDLE UP AND DOWN UNTIL I HAD A PEDDLE. I THEN MADE IT HOME SO I COULD FURTHER INVESTIGATE THE PROBLEM. THE LINKAGE FOR THE SHIFTER HAD OVER TIME RUBBED A HOLE IN THE HYDRAULIC CLUTCH LINE CAUSING FAILURE IN THE WHOLE SYSTEM. I AM NOT ONE TO COMPLAIN ABOUT VEHICLE ISSUES BECAUSE MOST OF THE TIME THE ISSUES DO NOT ALMOST KILL ME BUT IN THIS CASE HAD I NOT KNOWN WHAT TO DO TO GET THE SHIFTER OUT OF GEAR I WOULD HAVE HIT A EVER SLOWING LINE OF TRAFFIC AT 70 MPH CAUSING A MASSIVE ACCIDENT. GM PLEASE RECALL YOUR MISTAKE BEFORE YOU KILL MORE PEOPLE WITH YOUR FAULTY CRAFTSMANSHIP. *TR

NHTSA ODI #10608379

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.