← New search

2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Vehicle Speed Control complaints

27 reports
Clear category filter
Mileage unknown · Aug 14, 2007
Power TrainVehicle Speed Control

I HAVE 2004 CHEVY CAVALIER WITH LESS THAN 24K MILEAGE. ON AUGUST 4, 2007, THE CLUTCH PAD SUDDENLY DID NOT BACK UP ON MY WAY HOME. I CANNOT CHANGE THE SPEED. WHEN AAA GUY CAME TO TOW, HE FOUND OUT THERE WAS NO HYDAULIC LIQUID. I BOUGHT THE LIQUID AND ADDED IT INTO THE HYDRAULIC LIQUID RESERVOIR. WHEN I STARTED MY CAR AND PRESSED…

Read full complaint

I HAVE 2004 CHEVY CAVALIER WITH LESS THAN 24K MILEAGE. ON AUGUST 4, 2007, THE CLUTCH PAD SUDDENLY DID NOT BACK UP ON MY WAY HOME. I CANNOT CHANGE THE SPEED. WHEN AAA GUY CAME TO TOW, HE FOUND OUT THERE WAS NO HYDAULIC LIQUID. I BOUGHT THE LIQUID AND ADDED IT INTO THE HYDRAULIC LIQUID RESERVOIR. WHEN I STARTED MY CAR AND PRESSED THE CLUTCH, THE AAA GUY FOUND ALL THE LIQUID WAS COMING OUT FROM THE CLUTCH LINE BETWEEN MASTER CYCLINDER TO TRANSMISSION. WHEN I CHECKED THE LINE, I FOUND OUT THE CLUTCH LINE WAS TOUCHING THE WIRE BOX CORNER ALL THE TIME. THERE IS A HOLE IN THAT TOUCHING POINT. IT IS VERY CLEAR THAT THIS IS A DESIGN PROBLEM FOR THIS KIND OF CAR. THE GM CHEVY DEALER SAID THE PURCHASED DATE HAD PASSED THREE YEARS. NO WARRANTY AT ALL. WHEN I SEARCH THE WEB FOR HELP. I FOUND THE OTHER PEOPLE COMPLAIN THE SAME PROBLEM TOO. IF YOU NEED MORE DETAIL INFORMATION, I STILL KEEP THE BROKEN PART. I CAN SEND THE PICTURE OR THE BROKEN PART. THANKS, JUN SHEN *TR

NHTSA ODI #10199524

25,250 miles · Sep 19, 2006
Vehicle Speed Control

VEHICLE'S IDLE STUCK AT 2500 RPM'S, MAKING IT DIFFICULT TO BRAKE. OTHER TIMES VEHICLE'S RPM'S ARE SO LOW THE VEHICLE STALLS. WHEN THEY ARE TOO HIGH THE ONLY CORRECTION IS TO ENGAGE THE CLUTCH AND TURN THE VEHICLE OFF. CHEVY DEALERS CAN'T DUPLICATE THE PROBLEM, SO THEY DO NOTHING. THE PROBLEM IS INTERMITTENT. *NM

NHTSA ODI #10168681

15,000 miles · Feb 9, 2006
Power TrainVehicle Speed Control

DT*: THE CONTACT STATED THAT THE 2004 CHEVROLET CAVALIER HAS BEEN HAVING A CONTINUOUS PROBLEM WITH THE CRUISE CONTROL. WHEN THE VEHICLE STOPS ON DRY ROADS, IT WILL STALL AND SHUT OFF COMPLETELY. THE AUTO AIR CONTROL SYSTEM SENSOR AND THE ENTIRE CRUISE CONTROL SYSTEM HAVE BOTH BEEN REPLACED TWICE. THE PARTS WERE REPLACED AT A …

Read full complaint

DT*: THE CONTACT STATED THAT THE 2004 CHEVROLET CAVALIER HAS BEEN HAVING A CONTINUOUS PROBLEM WITH THE CRUISE CONTROL. WHEN THE VEHICLE STOPS ON DRY ROADS, IT WILL STALL AND SHUT OFF COMPLETELY. THE AUTO AIR CONTROL SYSTEM SENSOR AND THE ENTIRE CRUISE CONTROL SYSTEM HAVE BOTH BEEN REPLACED TWICE. THE PARTS WERE REPLACED AT A SERVICE DEALER. THE CONTACT STATED THAT THE AUTOMATIC TRANSMISSION WILL NOT SHIFT GEARS SMOOTHLY, AND WILL REMAIN IN A LOWER GEAR AT HIGHER SPEEDS.

NHTSA ODI #10149859

34,000 miles · Apr 15, 2005
Vehicle Speed Control

WHILE SHIFTING OUT OF GEAR AND STOPPING, THE CAR ON ITS OWN IT REVVED UP TO 5000 RPMS. AT FIRST I THOUGHT THE ACCLERATOR WAS STUCK AND ATTEMPTED TO LIFT IT UP WITH MY FOOT, AND FOUND OUT THAT WAS NOT IT. ABOUT 15 SECONDS LATER IT STOPPED ON ITS OWN.*AK

NHTSA ODI #10117907

2,000 miles · Jun 22, 2004
Vehicle Speed Control

INTERMITTENTLY WHILE CONSUMER'S FOOT WAS ON THE BRAKE PEDAL VEHICLE EXPERIENCED SUDDEN ACCELERATION. WHEN THIS OCCURRED THE VEHICLE WAS PUT IN NEUTRAL. ENGINE CONTINUED TO REV FOR 5 MINUTES, THEN IT SUDDENLY DIED DOWN. THIS FAILURE ALMOST CAUSED TWO REAR END COLLISIONS. VEHICLE WAS TAKEN TO DEALERSHIP 8 TIMES, BUT THEY ONL…

Read full complaint

INTERMITTENTLY WHILE CONSUMER'S FOOT WAS ON THE BRAKE PEDAL VEHICLE EXPERIENCED SUDDEN ACCELERATION. WHEN THIS OCCURRED THE VEHICLE WAS PUT IN NEUTRAL. ENGINE CONTINUED TO REV FOR 5 MINUTES, THEN IT SUDDENLY DIED DOWN. THIS FAILURE ALMOST CAUSED TWO REAR END COLLISIONS. VEHICLE WAS TAKEN TO DEALERSHIP 8 TIMES, BUT THEY ONLY WORKED ON IT 5 TIMES. THEY ALSO TEST DROVE THE VEHICLE FOR 44 MILES, NO PROBLEM WAS FOUND. *AK

NHTSA ODI #10079607

100 miles · Jun 17, 2004
Engine And Engine CoolingVehicle Speed Control

WITH LESS THAN 100 MILES ON THE CAR IT BEGAN TO REV UP ON ITS OWN. IT HAS BEEN TO THE DEALER ON 9 DIFFERENT OCCASIONS. THEY EVEN INSTALLED AN ON BOARD COMPUTER AND WERE ABLE TO SEE THE PROBLEM THAT OCCURS. THE MECHANIC SAYS HE BELIEVES IT IS A GLITCH IN THE COMPUTER AND IS UNABLE TO FIX IT. IT HAS NOW BEGUN TO ACCELERATE ON ITS …

Read full complaint

WITH LESS THAN 100 MILES ON THE CAR IT BEGAN TO REV UP ON ITS OWN. IT HAS BEEN TO THE DEALER ON 9 DIFFERENT OCCASIONS. THEY EVEN INSTALLED AN ON BOARD COMPUTER AND WERE ABLE TO SEE THE PROBLEM THAT OCCURS. THE MECHANIC SAYS HE BELIEVES IT IS A GLITCH IN THE COMPUTER AND IS UNABLE TO FIX IT. IT HAS NOW BEGUN TO ACCELERATE ON ITS OWN WHILE DRIVING, AND THE ONLY THING YOU CAN DO IS PUSH IN THE CLUTCH AND HOPE THE ENGINE BLOWS UP. THIS IS NOW A REAL SAFETY ISSUE. GM REFUSES TO DO ANYTHING TO CORRECT THIS PROBLEM. WE FILED A LEMON LAW CASE WITH THEM AND THEY SAID THEY ARE UNABLE TO DO ANYTHING. *JB

NHTSA ODI #10078371

172 miles · May 11, 2004
TiresVehicle Speed Control

WHILE DRIVING AT ANY SPEED THE ACCELERATOR PEDAL STUCK. THE DEALER INSPECTED THE VEHICLE ON SEVERAL OCCASIONS, BUT WAS UNABLE TO DUPLICATE THE PROBLEM. *AK THE RPM WOULD GO TO 3000 WITH THE CONSUMER'S FOOT WAS OFF OF THE ACCELERATOR. THE CONSUMER ENGAGED THE CLUTCH AND HIT THE GAS PEDAL AND THE RPM'S WENT BACK TO NORMAL O…

Read full complaint

WHILE DRIVING AT ANY SPEED THE ACCELERATOR PEDAL STUCK. THE DEALER INSPECTED THE VEHICLE ON SEVERAL OCCASIONS, BUT WAS UNABLE TO DUPLICATE THE PROBLEM. *AK THE RPM WOULD GO TO 3000 WITH THE CONSUMER'S FOOT WAS OFF OF THE ACCELERATOR. THE CONSUMER ENGAGED THE CLUTCH AND HIT THE GAS PEDAL AND THE RPM'S WENT BACK TO NORMAL OF 950 RPMS. THE VEHICLE HAD 172 MILES AND WHEN THE CONSUMER CHECKED THE TIRES, THEY WERE 24 LBS. THE RECOMMENDED PRESSURE SHOULD OF BEEN 32 LBS. *SC *JB

NHTSA ODI #10066807

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.