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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Unknown Or Other complaints

13 reports
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Mileage unknown · Mar 21, 2018
Unknown Or OtherVisibility/wiper

TAKATA RECALL WINDSHIELD WIPER LINKAGE BROKEN WHILE CAR IN MOTION ON A RAINY DAY AND MY CAR STALLS EVERYDAY WHILE AT LIGHT EVEN SHUTS OFF IF I'M AT LIGHT

NHTSA ODI #11080397

Mileage unknown · Aug 4, 2017
Electrical SystemEngineUnknown Or Other

I HAVE HAD MY USED CHEVY CAVALIER 2004 CAR FOR ALMOST A YEAR. AS I HAVE BEEN DRIVING THE ENGINE HAS JUST STOPPED. THIS HAS HAPPENED 4 TIMES IN THE TIME SPAN OF 5 MONTHS. NO ONE ( AUTO SHOPS) CAN FIND THE ISSUE. THEY HAVE ZERO ANSWERS. THIS IS DANGEROUS AND HAS CAUSED ACCIDENTS. I WOULD BE BANNED FROM THE INTERNET IF I SAID WHAT …

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I HAVE HAD MY USED CHEVY CAVALIER 2004 CAR FOR ALMOST A YEAR. AS I HAVE BEEN DRIVING THE ENGINE HAS JUST STOPPED. THIS HAS HAPPENED 4 TIMES IN THE TIME SPAN OF 5 MONTHS. NO ONE ( AUTO SHOPS) CAN FIND THE ISSUE. THEY HAVE ZERO ANSWERS. THIS IS DANGEROUS AND HAS CAUSED ACCIDENTS. I WOULD BE BANNED FROM THE INTERNET IF I SAID WHAT I REALLY WANT TO SAY TO CHEVY. THE MOST RECENT TIME THIS HAPPENED WAS YESTERDAY...AUG 3RD 2017.

NHTSA ODI #11012830

100,000 miles · Dec 23, 2015
Unknown Or Other

THE SPEEDOMETER AND TACHOMETER REGISTER BELOW ZERO WHEN STOPPED OR IN MOTION. NO WAY TO TELL THE SPEED OR RPM. THIS IS A SAFETY ISSUE TO ALL ON THE ROAD. IF CONTROLLING SPEED IS NOT A SAFETY ISSUE WORTH RECALLING WHY DO WE HAVE SPEED LIMITS? NHTSA NEEDS TO TAKE THIS SERIOUSLY AND LAUNCH A RECALL AS THIS IS A MAJOR ISSUE AND NOT …

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THE SPEEDOMETER AND TACHOMETER REGISTER BELOW ZERO WHEN STOPPED OR IN MOTION. NO WAY TO TELL THE SPEED OR RPM. THIS IS A SAFETY ISSUE TO ALL ON THE ROAD. IF CONTROLLING SPEED IS NOT A SAFETY ISSUE WORTH RECALLING WHY DO WE HAVE SPEED LIMITS? NHTSA NEEDS TO TAKE THIS SERIOUSLY AND LAUNCH A RECALL AS THIS IS A MAJOR ISSUE AND NOT ISOLATED ITS VERY WIDESPREAD AND THE FACT THEY HAVE NEGLECTED IT SHOWS THERE REAL LACK OF CONCERN FOR SAFETY.

NHTSA ODI #10811841

Mileage unknown · Nov 11, 2015
Unknown Or Other

THE CLUSTER IS OUT AND I CAN'T TELL HOW MUCH FUEL, THE SPEEDOMETER IS OUT AND ALSO THE TEMP GAGE AS WELL.

NHTSA ODI #10789816

Mileage unknown · Jul 7, 2014
Electrical SystemEngineUnknown Or Other

CAR WILL NOT START CONSISTENTLY. HAVE TO WAIT A COUPLE OF DAYS, THEN IT MAY START OR NOT. BUT IF IT STARTS, IT WILL NOT START AGAIN UNTIL DAYS GO BY............ IGNITION SHUT OFF ON ONE OCCASION WHEN OPERATING ON A PUBLIC ROAD. LOSS OF POWER, ENGINE AND POWER BRAKES.STEERING WHEEL DID NOT LOCK BUT COASTED VEHICLE OFF THE ROAD. …

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CAR WILL NOT START CONSISTENTLY. HAVE TO WAIT A COUPLE OF DAYS, THEN IT MAY START OR NOT. BUT IF IT STARTS, IT WILL NOT START AGAIN UNTIL DAYS GO BY............ IGNITION SHUT OFF ON ONE OCCASION WHEN OPERATING ON A PUBLIC ROAD. LOSS OF POWER, ENGINE AND POWER BRAKES.STEERING WHEEL DID NOT LOCK BUT COASTED VEHICLE OFF THE ROAD. *JS

NHTSA ODI #10608801

36,000 miles · Nov 26, 2012
Unknown Or Other

ERRATIC AND ERRONEOUS SPEED INDICATOR. SPEED INDICATOR POINTS TO 55-60 MPH WHILE VEHICLE IS AT A STOP AND INDICATES 110+ MPH WHILE ACTUAL SPEED IS 50-55 MPH. CURRENTLY, PROBLEM OCCURS AFTER VEHICLE IS DRIVEN AROUND 100 MILES. A SIMPLE POWERING OFF THE IGNITION DOES NOT CLEAR PROBLEM. THIS PROBLEM IS VERY UPSETTING AND UNSETTLING…

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ERRATIC AND ERRONEOUS SPEED INDICATOR. SPEED INDICATOR POINTS TO 55-60 MPH WHILE VEHICLE IS AT A STOP AND INDICATES 110+ MPH WHILE ACTUAL SPEED IS 50-55 MPH. CURRENTLY, PROBLEM OCCURS AFTER VEHICLE IS DRIVEN AROUND 100 MILES. A SIMPLE POWERING OFF THE IGNITION DOES NOT CLEAR PROBLEM. THIS PROBLEM IS VERY UPSETTING AND UNSETTLING. GENERAL MOTORS CURRENT COST TO IT CUSTOMERS OF $660 FOR CORRECTING THIS PROBLEM IS INEXCUSABLE. THIS IS A DEFECTIVE MATERIAL SAFETY ISSUE AND AS SUCH SHOULD BE SUBJECT TO A SAFETY RECALL !

NHTSA ODI #10486921

Mileage unknown · Mar 29, 2012
Electrical SystemUnknown Or Other

INSTRUMENT CLUSTER FAILS TO WORK PROPERLY ON THIS MODEL ALTHOUGH I HAVE TAKEN IT TO THE DEALERSHIP 3 TIMES BEFORE THE WARRANTY RAN OUT. HAS NEVER BEEN REPAIRED ALTHOUGH THEY CLAIM THEY FIXED IT. THE FUEL GAUGE, SPEEDOMETER, TACHOMETER, AND TEMPERATURE GAUGE ARE ALL AFFECTED BY THIS MALFUNCTION. WHEN I AM DRIVING DOWN THE ROAD…

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INSTRUMENT CLUSTER FAILS TO WORK PROPERLY ON THIS MODEL ALTHOUGH I HAVE TAKEN IT TO THE DEALERSHIP 3 TIMES BEFORE THE WARRANTY RAN OUT. HAS NEVER BEEN REPAIRED ALTHOUGH THEY CLAIM THEY FIXED IT. THE FUEL GAUGE, SPEEDOMETER, TACHOMETER, AND TEMPERATURE GAUGE ARE ALL AFFECTED BY THIS MALFUNCTION. WHEN I AM DRIVING DOWN THE ROAD, IT IS VERY COMMON FOR IT TO READ THAT I'M GOING 30 MILES FASTER THAN I REALLY AM AND THE EXTREME OPPOSITE ALSO HAPPENS WHERE I AM SITTING AT A RED LIGHT BUT GOING 70 MPH. I HAVE RESEARCHED ONLINE AND HAVEN'T SEEN A RECALL BUT I REALLY FEEL THAT ONE IS NECESSARY IN THIS CASE. IT IS UNSAFE TO NEVER KNOW HOW MUCH GAS IS IN THE VEHICLE, THE SPEED IN WHICH YOU ARE TRAVELLING, OR ANY OF THE OTHER ESSENTIAL THINGS THAT SHOULD BE KNOWN WHILE YOU ARE OPERATING A CAR.

NHTSA ODI #10453435

82,321 miles · Nov 6, 2011
Unknown Or OtherVehicle Speed Control

I HAVE HAD MULTIPLE PROBLEMS WITH THE SPEED ODOMETER IN THIS CAR. I CAN SEE BY SEVERAL COMPLAINTS ON CARCOMPLAINT.COM I AM ONLY 1 OUT OF SEVERAL HUNDRED. IT WILL SOMETIMES SAY I AM GOING 100 WHEN I AM GOING 25. IT WILL SOMETIMES STAY STUCK ON 55 WHEN I AM AT A COMPLETE STOP. I NEVER KNOW HOW FAST I AM GOING. THIS IS VERY DANGERO…

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I HAVE HAD MULTIPLE PROBLEMS WITH THE SPEED ODOMETER IN THIS CAR. I CAN SEE BY SEVERAL COMPLAINTS ON CARCOMPLAINT.COM I AM ONLY 1 OUT OF SEVERAL HUNDRED. IT WILL SOMETIMES SAY I AM GOING 100 WHEN I AM GOING 25. IT WILL SOMETIMES STAY STUCK ON 55 WHEN I AM AT A COMPLETE STOP. I NEVER KNOW HOW FAST I AM GOING. THIS IS VERY DANGEROUS AND COULD RESULT IN AN ACCIDENT OR EVEN DEATH OF ME OR SOMEONE ELSE. THIS IS VERY EXPENSIVE TO HAVE REPLACED AND BY OTHER PEOPLES COMPLAINTS TO ME IT SOUNDS LIKE A DAD PART PRODUCED BY GM. I FEEL THAT GM SHOULD RECALL THESE AND HAVE THEM REPLACED BEFORE IT RESULTS IN A DEATH OF SOMEONE. I WILL NEVER BUY ANOTHER GM VEHICLE IF THEY DON'T RECALL THESE PARTS AND REPLACE THEM SINCE THERE ARE SO MANY PEOPLE OUT THERE WITH THE SAME PROBLEM. *TR

NHTSA ODI #10434410

40,850 miles · Sep 17, 2011
Power TrainUnknown Or Other

REPLACED DEFECTIVE SHIFTER CONTROL CABLE. I HAVE A 2004 CHEVY CAVALIER, 4 CYLINDER ENGINE, MILEAGE: 40,850.I AM THE ORIGNIAL OWNER, PURCHASED IT NEW FROM CHEVROLET. I BECAME AWARE OF THE DEFECT WHEN I CAME OUT OF WORK AND WENT TO MY PARKED CAR, STARTED THE CAR, AND WHEN I SHIFTED MY AUTOMATIC TRANSMISSION LEVER, THE CAR WOULD N…

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REPLACED DEFECTIVE SHIFTER CONTROL CABLE. I HAVE A 2004 CHEVY CAVALIER, 4 CYLINDER ENGINE, MILEAGE: 40,850.I AM THE ORIGNIAL OWNER, PURCHASED IT NEW FROM CHEVROLET. I BECAME AWARE OF THE DEFECT WHEN I CAME OUT OF WORK AND WENT TO MY PARKED CAR, STARTED THE CAR, AND WHEN I SHIFTED MY AUTOMATIC TRANSMISSION LEVER, THE CAR WOULD NOT MOVE. NONE OF THE GEARS WERE WORKING. I HAD TO CALL A TOW TRUCK AND WAIT OVER TWO HOURS AND HAD IT TOWED TO A CHEVROLET DEALER 10 MILES AWAY FOR DIAGNOSIS AND REPAIR. IT COST ME OVER $400.00 TO GET IT REPAIRED BY THE CHEVROLET DEALER. I ASKED CHEVROLET IF THERE WAS A RECALL ON THE SHIFTER CONTROL CABLE AND HE SAID THERE WAS NONE THAT HE KNEW OF. I SEARCHED THE INTERNET FOR SOME INFORMATION ON THE SHIFTER CONTROL CABLE AND FOUND NUMEROUS COMPLAINTS ON THE SAME THING HAPPENING TO THEM WITH THE SAME TYPE CAR. THIS CAR SHOULD BE RECALLED BY GENERAL MOTORS - CHEVROLET DIVISION. THIS IS A VERY DANGEROUS THING TO HAPPEN TO ANYONE. I COULD HAVE BEEN ON THE ROAD OR PARKED ON A HILL WHICH MIGHT HAVE CAUSED HARM TO ME OR ANY OTHER DRIVER OF MY CAR. *TT

NHTSA ODI #10425840

24,000 miles · Jan 17, 2011
Unknown Or Other

IN THE WINTER OF 2009, MY SPEEDOMETER BEGAN TO MALFUNCTION. AS I WOULD DECELERATE, MY SPEEDOMETER WOULD MAINTAIN POSITION AT THE LAST HIGHEST SPEED AND UPON ACCELERATION, THE NEEDLE WOULD INCLINE AGAIN FROM THAT POINT. THIS PATTERN REPEATS ITSELF UNTIL THE NEEDLE COMPLETELY CIRCLES AROUND PAST 110 MPH TO GET ITSELF STUCK ON TH…

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IN THE WINTER OF 2009, MY SPEEDOMETER BEGAN TO MALFUNCTION. AS I WOULD DECELERATE, MY SPEEDOMETER WOULD MAINTAIN POSITION AT THE LAST HIGHEST SPEED AND UPON ACCELERATION, THE NEEDLE WOULD INCLINE AGAIN FROM THAT POINT. THIS PATTERN REPEATS ITSELF UNTIL THE NEEDLE COMPLETELY CIRCLES AROUND PAST 110 MPH TO GET ITSELF STUCK ON THE PLASTIC PORTION BELOW THE SPEEDOMETER. FORTUNATELY IT DIDN'T OCCUR OFTEN THAT WINTER; HOWEVER THE NEXT WINTER IT WAS A CONSTANT OCCURRENCE, SO MUCH SO THAT I BEGIN TO NAVIGATE SPEED BASED ON RPM. THIS WINTER, THAT IS OF NO USE BECAUSE BOTH MY SPEEDOMETER AND RPM GAUGES ARE MALFUNCTIONING AS WELL AS MY GAS GAUGE. IT SEEMS THAT ONCE THE VEHICLE IS WARM, THEY BEGIN TO FUNCTION ONCE AGAIN BUT IT IS NECESSARY TO TURN OFF THE IGNITION AND CONTINUOUSLY TURN THE KEY WITHOUT IGNITING THE STARTER FOR THE GAUGES TO RETURN TO NORMAL POSITION A FEW NOTCHES AT A TIME. I HAVE BEEN TOLD BY DEALERSHIPS TO HAVE THE UNDERCARRIAGE WASHED AT A CAR WASH BUT WAS RECENTLY INFORMED THAT I MAY HAVE TO REPLACE MY DASHBOARD MODULE/CLUSTER BY A GENTLEMAN WHO HAD EXPERIENCED THE SAME ISSUES. I HOPE THIS CORRECTS MY ISSUE BUT IT WOULD SEEM THAT, WITH SO MANY CAVALIER OWNERS EXPERIENCING THE SAME ISSUES, A SOLUTION SHOULD HAVE BEEN REACHED BY NOW. IT TAKES CONSIDERABLE TIME, COST, AND PATIENCE TO HANDLE THESE MALFUNCTIONS WHEN THE DEALERSHIPS THEMSELVES CAN NOT PROVIDE THEIR CUSTOMERS INSIGHT ON SUCH A COMMON ISSUE .

NHTSA ODI #10377618

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.