IllustrationHOOD OUT OF ALIGNMENT KEEPS CATCHING ON FENDER AND PLASTIC ON WINDOW. *AK
2004 Chevrolet Cavalier
Owner reports · Recalls · Investigations
More warning signs than most Cavalier years
Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.
About this comparison →How this year compares
Owner complaints by model year
Compare all Cavalier years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
7225–50K
6150–75K
3475–100K
36100–150K
18150K+
264 reports with mileage · 66 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
17 crash reports6 fire reports15 injury reports
Structure complaints
13 reportsA STRONG FUEL ODOR ENTERED THE INSIDE OF THE VEHICLE WHEN THE VENTS WERE USED. THIS ODOR CAUSED NAUSEA AND HEADACHES TO ANY ONE RIDING IN THE VEHICLE. AT ANY TEMPERATURE, THE VEHICLE TOOK A VERY LONG TIME TO CRANK UP. ALSO, WHILE DRIVING AT 50 MPH, THE VEHICLE SUDDENLY DECELERATED AND BOGGED DOWN. THE VEHICLE WOULD EVEN…
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A STRONG FUEL ODOR ENTERED THE INSIDE OF THE VEHICLE WHEN THE VENTS WERE USED. THIS ODOR CAUSED NAUSEA AND HEADACHES TO ANY ONE RIDING IN THE VEHICLE. AT ANY TEMPERATURE, THE VEHICLE TOOK A VERY LONG TIME TO CRANK UP. ALSO, WHILE DRIVING AT 50 MPH, THE VEHICLE SUDDENLY DECELERATED AND BOGGED DOWN. THE VEHICLE WOULD EVENTUALLY PICK UP SPEED AND ACT AS IF NOTHING EVER HAPPENED. THESE PROBLEMS OCCURRED EIGHT TIMES. *AK THERE WAS RATTLE IN THE DRIVERS SIDE DOOR PANEL DUE TO THE REGULATOR, THERE WAS ALSO AN INTERMITTENT NOISE ON THE PASSENGER SIDE REAR, THE VEHICLE WOULD NOT START DUE TO THE POWER TRAIN CONTROL MODULE, THE ENGINE WAS HARD TO START AT TIMES AND WAS UNABLE TO BE DUPLICATED, THE ENGINE WOULD LOSE POWER, THE DRIVER DOOR MADE A RUBBING NOISE, THE FLOOR AREA WAS BUCKLING, AND THE A/C DISPLAYED A BURNING SMELL. *SC *JB
UPON DELIVERY OF NEW 2004 CHEVROLET CAVALIER, IT WAS DISCOVERED THAT TWO OF THE FOUR BOLTS THAT HOLD THE TRUNK LID TO THE VEHICLE WERE BROKEN COMPLETELY OFF. ALSO, THE REAR WINDOW HAD TO BE REMOVED AND NEW WEATHER STRIPPING HAD TO BE APPLIED BY THE DEALER BODY SHOP. THE WEATHER STRIPPING THAT WAS APPLIED AT THE FACTORY IN LORDST…
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UPON DELIVERY OF NEW 2004 CHEVROLET CAVALIER, IT WAS DISCOVERED THAT TWO OF THE FOUR BOLTS THAT HOLD THE TRUNK LID TO THE VEHICLE WERE BROKEN COMPLETELY OFF. ALSO, THE REAR WINDOW HAD TO BE REMOVED AND NEW WEATHER STRIPPING HAD TO BE APPLIED BY THE DEALER BODY SHOP. THE WEATHER STRIPPING THAT WAS APPLIED AT THE FACTORY IN LORDSTOWN WAS NOT INSTALLED PROPERLY. THE TRUNK AND REAR SEAT WAS SOAKED WITH RAIN WATER THE DAY AFTER DELIVERY TO ME. THE BRAND NEW VEHICLE WAS IN THE BODY SHOP FOR A TOTAL OF 6 DAYS. CHEVROLET WAS NOTIFIED IMMEDIATELY OF THESE PROBLEMS BY ME. *JB
Official recalls
104V300000 · Seat Belts:rear/other
Jun 23, 2004
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.
Consequence & remedy
Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.
Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.