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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →
330Owner complaints

Model-year median: 140

1Recall campaigns

View recall details →

0Investigations

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How this year compares

Owner complaints by model year

Other model years Selected year
243
2001196
2002678
2003330
2004287
2005
Compare all Cavalier years →

Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Electrical System
185Vehicle Speed Control
27Power Train
23Visibility
23Steering
16
All reported categories
Air Bags
15Engine And Engine Cooling
15Service Brakes, Hydraulic
13Structure
13Unknown Or Other
13Fuel System, Gasoline
9Exterior Lighting
8Seats
8Engine
7Equipment
6Seat Belts
6Suspension
6Latches/locks/linkages
4Tires
4Wheels
4Fuel System, Other
3Fuel/propulsion System
3Electronic Stability Control (esc)
2Visibility/wiper
2Interior Lighting
1Service Brakes
1

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Service Brakes complaints

1 reports
Clear category filter
104,000 miles · Jan 31, 2015
Electrical SystemElectronic Stability Control (esc)Service Brakes

THE INSTRUMENT CLUSTER BOARD HAS STOPPED, WORKING AND APPEARS TO BE AN ONGOING ISSUE WITH GM ON SEVERAL MODELS (CAR AND TRUCK) BETWEEN 1998-2009. ALSO THE ABS, TRACTION CONTROL, SERVICE ENGINE LIGHTS WILL NOT GO OFF. WINDOW DOORS ARE NOT WORKING AND APPEARS TO ALL RELATED TO THE CLUSTER PANEL. I HAVE REPLACED ALL ABS SENSORS,…

Read full complaint

THE INSTRUMENT CLUSTER BOARD HAS STOPPED, WORKING AND APPEARS TO BE AN ONGOING ISSUE WITH GM ON SEVERAL MODELS (CAR AND TRUCK) BETWEEN 1998-2009. ALSO THE ABS, TRACTION CONTROL, SERVICE ENGINE LIGHTS WILL NOT GO OFF. WINDOW DOORS ARE NOT WORKING AND APPEARS TO ALL RELATED TO THE CLUSTER PANEL. I HAVE REPLACED ALL ABS SENSORS, NEW BRAKES PADS, ROTORS, AND EVEN FRONT BEARINGS. THE ENGINE ITSELF WORKS GREAT AND IS FINE AND APPEARS THAT GM HAS DONE A GREAT JOB IN THIS PART. THE CLUSTER PANEL AND WIRING IS A SERIOUS SAFETY ISSUE AND NEEDS TO BE REVIEWED IN THESE MODELS. POOR GROUND WIRING AN CLUSTER PANELS CAN CAUSE CONSUMERS TO SPEND THOUSANDS OF DOLLARS IN REPAIRS AND STILL RESULTING IN THE SAME PROBLEM. CLUSTER PANEL REPLACEMENT CAN BE FROM $300 TO $800 DEPENDING ON YOUR LOCAL MECHANIC. THIS IS A SERIOUS ISSUE SINCE ABS AND TRACTION CONTROL ARE NOT WORKING DUE TO THE LONG LIST OF ISSUES. I RECOMMEND A RECALL ON CLUSTER PANELS FOR ALL CAVALIERS AND MODULES, WIRING AS WELL. *TR

NHTSA ODI #10680134

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.