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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Electrical System complaints

185 reports
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35,000 miles · May 21, 2012
Electrical System

I WAS DRIVING DOWN THE STREET AND MY ENTIRE CLUSTER WENT OUT. I SPOKE TO CHEVY CUSTOMER SERVICE AND THEY STATED IT WAS A RECALL, BUT THE RECALL DATE EXPIRED. HOWEVER, I WAS NOT NOTIFIED. *TR

NHTSA ODI #10459199

8,500 miles · Apr 30, 2012
Electrical System

ALL FOUR GAUGES THAT MAKE UP THE INSTRUMENT PANEL CLUSTER (LR FUEL, TEMP, SPEED AND TECH) WILL SHOW ZERO READING OR VARIES READING THAT HAVE NOTHING TO DO WITH REALITY. BY TURNING THE KEY NUMEROUS TIMES I CAN RESET THE SPEEDOMETER BACK TO ZERO AND THEN USE THE VEHICLE, TILL AT A RANDOM TIME IT WILL JUST INCREASE IN SPEED SHOWN. …

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ALL FOUR GAUGES THAT MAKE UP THE INSTRUMENT PANEL CLUSTER (LR FUEL, TEMP, SPEED AND TECH) WILL SHOW ZERO READING OR VARIES READING THAT HAVE NOTHING TO DO WITH REALITY. BY TURNING THE KEY NUMEROUS TIMES I CAN RESET THE SPEEDOMETER BACK TO ZERO AND THEN USE THE VEHICLE, TILL AT A RANDOM TIME IT WILL JUST INCREASE IN SPEED SHOWN. I FEEL THIS IS A SAFETY ISSUE AND THERE SHOULD BE A RECALL. GM HAS HAD NUMEROUS COMPLAINTS AND HAVE DONE ZERO EXCEPT CHARGE HIGH FEE TO FIX A DEFECTIVE SAFETY EQUIPMENT THAT THEY PLACE IN THE VEHICLE. *JS

NHTSA ODI #10456861

96,000 miles · Apr 9, 2012
Electrical System

SPEEDOMETER IS UNRELIABLE. SOMETIMES IT SHOWS FASTER, SOMETIMES IT SHOWS SLOWER. STICKS IN PLACE AT TIMES. NEXT, THE TEMP GAUGE MADE ME THINK MY CAR WAS RUNNING VERY HOT AND I BOUGHT A $25 TEMPERATURE SENSOR FIRST, THAT DIDN'T HELP, SO I WAS GOING TO REPLACE THERMOSTAT. THEN I LEARNED ABOUT THIS BEING A PROBLEM WITH THOUSAN…

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SPEEDOMETER IS UNRELIABLE. SOMETIMES IT SHOWS FASTER, SOMETIMES IT SHOWS SLOWER. STICKS IN PLACE AT TIMES. NEXT, THE TEMP GAUGE MADE ME THINK MY CAR WAS RUNNING VERY HOT AND I BOUGHT A $25 TEMPERATURE SENSOR FIRST, THAT DIDN'T HELP, SO I WAS GOING TO REPLACE THERMOSTAT. THEN I LEARNED ABOUT THIS BEING A PROBLEM WITH THOUSANDS OF THESE CARS, SO I AM NOT DOING ANYTHING TO IT UNTIL THERE IS A RECALL. I'LL USE A GPS TO TELL MY SPEED. I HAVE HAD TWO SPEEDING TICKETS OVER THIS BECAUSE I HAD NO IDEA THE THING WAS NOT WORKING RIGHT UNTIL IT GOT REALLY BAD AND STARTED STICKING IN ONE PLACE FOR DAYS. EACH TICKET WILL GIVE ME TWO POINTS ON MY LICENSE BECAUSE OF THIS. MY INSURANCE WILL GO UP. ALSO, I DON'T GET PAID FOR THE TIME I TAKE OFF TO GO TO TRAFFIC COURT OVER THESE TICKETS. I AM 65 YEARS OLD AND NEVER HAD A TICKET UNTIL THESE TWO. THANKS, CHEVY. *TR

NHTSA ODI #10454555

Mileage unknown · Apr 7, 2012
Electrical System

MY 2004 CHEVY CAVALIER SPEEDOMETER QUIT WORKING. THIS SEEMS TO BE A COMMON PROBLEM WITH THIS VEHICLE. A RECALL IS IN ORDER! *TR

NHTSA ODI #10454434

Mileage unknown · Mar 29, 2012
Electrical SystemUnknown Or Other

INSTRUMENT CLUSTER FAILS TO WORK PROPERLY ON THIS MODEL ALTHOUGH I HAVE TAKEN IT TO THE DEALERSHIP 3 TIMES BEFORE THE WARRANTY RAN OUT. HAS NEVER BEEN REPAIRED ALTHOUGH THEY CLAIM THEY FIXED IT. THE FUEL GAUGE, SPEEDOMETER, TACHOMETER, AND TEMPERATURE GAUGE ARE ALL AFFECTED BY THIS MALFUNCTION. WHEN I AM DRIVING DOWN THE ROAD…

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INSTRUMENT CLUSTER FAILS TO WORK PROPERLY ON THIS MODEL ALTHOUGH I HAVE TAKEN IT TO THE DEALERSHIP 3 TIMES BEFORE THE WARRANTY RAN OUT. HAS NEVER BEEN REPAIRED ALTHOUGH THEY CLAIM THEY FIXED IT. THE FUEL GAUGE, SPEEDOMETER, TACHOMETER, AND TEMPERATURE GAUGE ARE ALL AFFECTED BY THIS MALFUNCTION. WHEN I AM DRIVING DOWN THE ROAD, IT IS VERY COMMON FOR IT TO READ THAT I'M GOING 30 MILES FASTER THAN I REALLY AM AND THE EXTREME OPPOSITE ALSO HAPPENS WHERE I AM SITTING AT A RED LIGHT BUT GOING 70 MPH. I HAVE RESEARCHED ONLINE AND HAVEN'T SEEN A RECALL BUT I REALLY FEEL THAT ONE IS NECESSARY IN THIS CASE. IT IS UNSAFE TO NEVER KNOW HOW MUCH GAS IS IN THE VEHICLE, THE SPEED IN WHICH YOU ARE TRAVELLING, OR ANY OF THE OTHER ESSENTIAL THINGS THAT SHOULD BE KNOWN WHILE YOU ARE OPERATING A CAR.

NHTSA ODI #10453435

72,000 miles · Mar 14, 2012
Electrical System

THE SPEEDOMETER STICKS AND DOES NOT REPORT ACCURATE VEHICLE SPEED. ABOVE A CERTAIN SPEED THE GAUGE WILL FREEZE AND BE UNUSABLE. THIS HAPPENED WITHOUT WARNING WHILE I WAS DRIVING ON THE HIGHWAY AND COULD EASILY HAVE CAUSED AN ACCIDENT. THIS IS A KNOWN SAFETY ISSUE ON OTHER GMC CARS FROM THE SAME TIME PERIOD (MINE IS A 2004). IN A…

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THE SPEEDOMETER STICKS AND DOES NOT REPORT ACCURATE VEHICLE SPEED. ABOVE A CERTAIN SPEED THE GAUGE WILL FREEZE AND BE UNUSABLE. THIS HAPPENED WITHOUT WARNING WHILE I WAS DRIVING ON THE HIGHWAY AND COULD EASILY HAVE CAUSED AN ACCIDENT. THIS IS A KNOWN SAFETY ISSUE ON OTHER GMC CARS FROM THE SAME TIME PERIOD (MINE IS A 2004). IN ADDITION TO THE SPEEDOMETER, THE TACHOMETER AND THE FUEL GAUGE ARE ALSO COMPLETELY INOPERABLE. THE WHOLE INSTRUMENT CLUSTER IS DEFECTIVE. IT IS INCREDIBLY DANGEROUS AND EXPENSIVE TO REPAIR, AND SHOULD BE COVERED UNDER THE SAME RECALL AS THE OTHER CHEVROLET PRODUCTS. *TR

NHTSA ODI #10451592

60,650 miles · Mar 2, 2012
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE EXAMINING THE VEHICLE THE CONTACT NOTICED THAT THE INSTRUMENT PANEL GAUGES WERE NOT FUNCTIONING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE INSTRUMENT PANEL WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS 61,00…

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TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE EXAMINING THE VEHICLE THE CONTACT NOTICED THAT THE INSTRUMENT PANEL GAUGES WERE NOT FUNCTIONING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE INSTRUMENT PANEL WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS 61,000 AND THE FAILURE MILEAGE WAS 60,650. UPDATED03/15/12 *BF THE CONSUMER STATED THE PROBLEM STARTED WITH THE GAS GAUGE. WHICH STARTED OFF AS AN INTERMITTENT PROBLEM AND BECAME WORSE. THE GAS GAUGE NEEDLE THEN STARTED BLOCKING THE TEMPERATURE GAUGE, WHICH CAUSED THAT NEEDLE NOT TO WORK PROPERLY. THE GAS GAUGE AND TEMPERATURE NEEDLE WERE FACING THE STEERING WHEEL. THE CONSUMER WAS INFORMED THE ENTIRE INSTRUMENT CLUSTER WOULD HAVE TO BE REPLACED AT A COST OF $650 PLUS LABOR. UPDATED 05/30/12

NHTSA ODI #10450079

Mileage unknown · Feb 27, 2012
Electrical System

IT WAS SOMETIME IN NOV. 2011 WHEN THE SPEEDOMETER STOPPED WORKING FOR NO REASON. EVERY ONCE IN A WHILE IT WILL REGISTER THE SPEED BUT IT IS NOT CORRECT. I HAVE SEEN A LOT OF COMPLAINTS ABOUT THIS SAME PROBLEM WITH THE SAME CAR MODEL. AND FROM WHAT I HAVE LEARNED ONLINE THIS CAN BE A VERY EXPENSIVE REPAIR. THERE REALLY SHOULD …

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IT WAS SOMETIME IN NOV. 2011 WHEN THE SPEEDOMETER STOPPED WORKING FOR NO REASON. EVERY ONCE IN A WHILE IT WILL REGISTER THE SPEED BUT IT IS NOT CORRECT. I HAVE SEEN A LOT OF COMPLAINTS ABOUT THIS SAME PROBLEM WITH THE SAME CAR MODEL. AND FROM WHAT I HAVE LEARNED ONLINE THIS CAN BE A VERY EXPENSIVE REPAIR. THERE REALLY SHOULD BE A RECALL ON THIS PART. ALL DRIVERS NEED TO KNOW WHAT THEIR SPEED IS IN ORDER TO BE SAFE AND RESPONSIBLE DRIVER. *TR

NHTSA ODI #10449490

100,000 miles · Feb 6, 2012
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE PARKED THE CONTACT NOTICED THE FUEL GAUGE DISPLAYED THE INCORRECT READING. THE READING WOULD FLUCTUATE FROM EMPTY AND FULL. IN ADDITION, THE CONTACT NOTICED THE SPEEDOMETER DID NOT READ THE ACCURATE SPEED WHILE DRIVING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIA…

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TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE PARKED THE CONTACT NOTICED THE FUEL GAUGE DISPLAYED THE INCORRECT READING. THE READING WOULD FLUCTUATE FROM EMPTY AND FULL. IN ADDITION, THE CONTACT NOTICED THE SPEEDOMETER DID NOT READ THE ACCURATE SPEED WHILE DRIVING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC. THE MECHANIC STATED THE INSTRUMENT CLUSTER WOULD HAVE TO BE REPLACED BUT THE PART WAS NOT AVAILABLE FOR REPAIR. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

NHTSA ODI #10446793

50,142 miles · Dec 30, 2011
Electrical System

MY SPEEDOMETER STOPPED WORKING. APPARENTLY I'M NOT THE ONLY ONE THIS HAS HAPPENED TO. I'VE BEEN READING A FORUM ON HTTP://WWW.CARCOMPLAINTS.COM/CHEVROLET/CAVALIER/2004/ACCESSORIES-INTERIOR/SPEEDOMETER_STOPPED_WORKING.SHTML AND BETWEEN THE MILEAGE RANGE OF 30,000 AND 50,000 THIS HAS HAPPENED TO SIGNIFIGANT AMOUNT OF PEOPLE BY NO …

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MY SPEEDOMETER STOPPED WORKING. APPARENTLY I'M NOT THE ONLY ONE THIS HAS HAPPENED TO. I'VE BEEN READING A FORUM ON HTTP://WWW.CARCOMPLAINTS.COM/CHEVROLET/CAVALIER/2004/ACCESSORIES-INTERIOR/SPEEDOMETER_STOPPED_WORKING.SHTML AND BETWEEN THE MILEAGE RANGE OF 30,000 AND 50,000 THIS HAS HAPPENED TO SIGNIFIGANT AMOUNT OF PEOPLE BY NO FAULT OF THEIR OWN. THIS IS EXTREMELY DANGEROUS FOR PEOPLE WHO HAVE NO WAY TO AFFORD GETTING IT FIXED AND CHEVROLET SHOULD BE LIABLE TO FIX THIS ISSUE. THEY CANNOT EXPECT TO CHARGE UPWARDS OF $500.00 TO REPAIR SOMETHING THAT WAS POORLY MANUFACTURED. *KB

NHTSA ODI #10441771

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.