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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Electrical System complaints

185 reports
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Mileage unknown · Mar 6, 2006
Electrical SystemService Brakes, Hydraulic

BOUGHT A BRAND NEW 2004 CAVALIER APPROXIMATELY APRIL 2004. SINCE PURCHASE DATE,CAR HAS BEEN INTO DEALERSHIP DUE TO LOUD GRINDING NOISES IN BRAKES 3 TIMES. FIRST TIME TO BEST OF MY KNOWLEDGE WITHIN 6 MONTHS OF OWNERSHIP. EVERY TIME I HAVE BEEN THE NOISES ARE RUST BUILDUP ON SHOES AND PADS. THE REMEDY WAS TO SAND THE RUST, IT W…

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BOUGHT A BRAND NEW 2004 CAVALIER APPROXIMATELY APRIL 2004. SINCE PURCHASE DATE,CAR HAS BEEN INTO DEALERSHIP DUE TO LOUD GRINDING NOISES IN BRAKES 3 TIMES. FIRST TIME TO BEST OF MY KNOWLEDGE WITHIN 6 MONTHS OF OWNERSHIP. EVERY TIME I HAVE BEEN THE NOISES ARE RUST BUILDUP ON SHOES AND PADS. THE REMEDY WAS TO SAND THE RUST, IT WORKED BUT TEMPORARILY. I HAD THE CAR IN AGAIN NOVEMBER 2005 FOR THIS SAME THING & MY CHECK ENGINE LIGHT STAYED ON. MY CAR WAS STILL UNDER WARRANTY. THE TECH TOLD ME I HAD RUST & THE ROTORS WERE " A LITTLE OUT OF ROUND". HE TOLD ME THE CAR HAD 30,000 MILES ON & THEY COULDN'T DO NEW BRAKES AS WARRANTY IT WOULD COST ME ABOUT $140.00. THE CHECK ENGINE LIGHT WAS ATTRIBUTED IT TO HAVING SOME FLOATS IN TANK FROM GAS THAT AFFECTED A SENSOR. WOULDN'T CAUSE PROBLEMS THEY SAID & IT STILL HAPPENS. THE 2ND VISIT TO THE DEALER THEY FIX A SIDE MIRROR & DEFROSTER..DIDN'T WORK. 1 WEEK AGO, I HAVE USE OF RADIO & CD PLAYER ONLY NO LIGHTS/RADIO NOW. THE NEXT DAY I STARTED CAR UP MY & SPEEDOMETER SAYS 35 MPH IDLING. GOING WITH TRAFFIC FLOW IT REGISTERED 105 & IS NOW STOPPED THERE. MILEAGE GAUGE, GAS AND OTHER LIGHTS STILL WORK AS DOES GAS GAUGE. I CALLED A LOCAL CHEVY DEALERSHIP NEAR ME & INQUIRED AS TO AN APROX. COST TO HAVE RADIO & SPEEDOMETER FIXED/LOOKED AT. WARRANTY NOW IS OFF. I WAS TOLD LABOR BE THE EXPENSIVE PART..LOOKING AT $400 OR MORE. I LIVE ON A FIXED INCOME & CAN'T AFFORD THIS. BRAKES/RADIO/SPEEDOMETER ARE NOTHING I CAUSED. I WAS NEVER OFFERED TO HAVE BRAKES REPLACED. SPEEDOMETER ISSUE IS VERY DANGEROUS. I HAVE CHECKED WEBSITES TO SEE IF THERE WERE COMPLAINTS LIKE MINE& THERE ARE. I HAVE GUESSED THE INCIDENT DATE I CANNOT RECALL EXACT DATE I TOOK CAR IN FOR THE 1ST BRAKE ISSUE. *JB

NHTSA ODI #10151841

Mileage unknown · Nov 23, 2005
Electrical System

DT:THE CONTACT STATED THE DASHBOARD LIGHT KEPT GOING OUT. THE VEHICLE HAS BEEN IN REPAIR SHOP FOUR TIMES FOR THE SAME PROBLEM. THE CONTACT WAS ON HER WAY TO THE DEALERSHIP TO PICK UP THE VEHICLE AND WAS UNSURE IF THE PROBLEM HAD BEEN CORRECTED.*AK

NHTSA ODI #10143575

30,300 miles · Nov 16, 2005
Electrical SystemEngine And Engine CoolingCrashFireInjury

DT: WHILE DRIVING THE CONTACT'S VEHICLE WAS INVOLVED IN AN ACCIDENT DUE TO A POSSIBLE MEDICAL CONDITION. THE VEHICLE CAUGHT ON FIRE IMMEDIATELY UPON IMPACT. THE VEHICLE WAS DEEMED A TOTAL LOSS FROM THE INSURANCE COMPANY. A REPRESENTATIVE FROM THE MANUFACTURER INSPECTED THE VEHICLE AND WAS UNABLE TO DETERMINE THE CAUSE OF THE…

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DT: WHILE DRIVING THE CONTACT'S VEHICLE WAS INVOLVED IN AN ACCIDENT DUE TO A POSSIBLE MEDICAL CONDITION. THE VEHICLE CAUGHT ON FIRE IMMEDIATELY UPON IMPACT. THE VEHICLE WAS DEEMED A TOTAL LOSS FROM THE INSURANCE COMPANY. A REPRESENTATIVE FROM THE MANUFACTURER INSPECTED THE VEHICLE AND WAS UNABLE TO DETERMINE THE CAUSE OF THE FIRE DUE TO THE EXTENSIVE DAMAGE. THE SOLID FUEL LINES WERE INTACT AS WELL AS THE GASOLINE TANK. *AK UPDATED 02/26/06. *JB

NHTSA ODI #10142860

Mileage unknown · Nov 1, 2005
Electrical System

MY 2004 CAVALIER HAS THE DASH CLUSTER GOING OUT. THEREFORE, MY SPEEDOMETER IS NOT WORKING CORRECTLY. THERE HAVE BEEN SEVERAL TIMES THAT I HAVE HAD TO SLAM ON BRAKES BECAUSE I WAS GOING AROUND A CURVE TOO FAST, BUT THOUGHT THAT I WAS SLOW ENOUGH. THE DEALER HAS TOLD ME THERE IS NO RECALL BECAUSE IT IS NOT A SAFETY ISSUE. WELL, I …

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MY 2004 CAVALIER HAS THE DASH CLUSTER GOING OUT. THEREFORE, MY SPEEDOMETER IS NOT WORKING CORRECTLY. THERE HAVE BEEN SEVERAL TIMES THAT I HAVE HAD TO SLAM ON BRAKES BECAUSE I WAS GOING AROUND A CURVE TOO FAST, BUT THOUGHT THAT I WAS SLOW ENOUGH. THE DEALER HAS TOLD ME THERE IS NO RECALL BECAUSE IT IS NOT A SAFETY ISSUE. WELL, I FEEL THAT IT IS. THIS IS A MANUFACTURER'S DEFECT, BUT YET THEY ARE CHARGING PEOPLE TO FIX THE CLUSTER. THE COST RUN UP TO $350.00 IF NOT MORE. I AM ALSO AT RISK OF GETTING A TICKET. I HAVE E-MAILED GM, BUT HAVE NOT RECEIVED A RESPONSE. I DO KNOW FOR A FACT THAT THIS IS HAPPENING TO OTHER 2004 MODELS ALSO FROM SPEAKING WITH THE LOCAL DEALERSHIPS. PLEASE HELP IN THIS ISSUE BEFORE SOMEBODY POSSIBLY IS HURT. *JB

NHTSA ODI #10141382

37,100 miles · Oct 12, 2005
Electrical System

I BOUGHT THE CAR USED WITH OVER 29,000 MILES ON IT IN JULY OF 2005. THE CAR STOPS RUNNING AT ANY SPEED TRAVELED, EVERYTHING LOCKS UP SO IT IS HARD TO STEER OFF THE ROAD. AFTER I FINALLY PULL OF THE ROAD I PUT THE CAR IN PARK, TURN THE IGNITION KEY OFF AND THEN TURN IT ON AGAIN IT STARTS BACK UP. THIS HAS HAPPENED MANY TIMES. THE…

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I BOUGHT THE CAR USED WITH OVER 29,000 MILES ON IT IN JULY OF 2005. THE CAR STOPS RUNNING AT ANY SPEED TRAVELED, EVERYTHING LOCKS UP SO IT IS HARD TO STEER OFF THE ROAD. AFTER I FINALLY PULL OF THE ROAD I PUT THE CAR IN PARK, TURN THE IGNITION KEY OFF AND THEN TURN IT ON AGAIN IT STARTS BACK UP. THIS HAS HAPPENED MANY TIMES. THE FIRST TIME I TOOK IT TO THE DEALERSHIP AND THEY TOLD ME THAT " SINCE IT WONT HAPPEN TO THEM WHILE THEY DRIVE IT THERE IS NOTHING WRONG, SO GO HOME AND CALL US IF IT HAPPENS AGAIN." SO I DID. THE 2ND TIME IT WAS IN THE DEALERSHIP THEY PUT IT ON A DIAGNOSTIC TEST AND FIXED 2 THINGS. NOW THE WARRANTY ENDS AND IT IS STILL DOING THE PROBLEM. I HAVE CALLED AND MADE AN APPOINTMENT BUT WAS TOLD I WOULD HAVE TO PAY FOR THE REPAIRS ANYWAYS BECAUSE THE WARRANTY ENDED A LITTLE OVER 1,000 MILES AGO. I DRIVE IN THIS CAR EVERYDAY TO WORK WHICH IS A HALF HOUR AWAY FROM MY HOUSE AND TO SCHOOL 1 DAY A WEEK WHICH IS 3.5 HOURS FROM MY HOUSE. I ALSO HAVE MY CHILD IN THIS CAR AT ALL TIMES. I FEEL THIS CAR IS A HAZARD TO ALL THAT DRIVES IN IT AND I HONESTLY FEEL THAT THERE MAY BE AN ACCIDENT IN THE FUTURE IF THIS DOESN'T GET FIXED. *JB

NHTSA ODI #10139395

Mileage unknown · Aug 9, 2005
Electrical System

WHILE DRIVING HOME FROM WORK WITH MY 2004 CHEVROLET CAVALIER, 4 DR SEDAN, VIN #[XXX]TRAVELING ABOUT 45 MPH ON MONDAY, 8/8/05 DURING DAYLIGHT HOURS ,I LOOKED AT THE SPEEDOMETER AND LO AND BEHOLD IT REGISTERED ZERO. THE ZERO READING CONTINUED FOR UP TO 20 MINUTES BEFORE IT BEGAN TO RECORD SPEED. I BROUGHT IT TO LOU BACHRODT CHE…

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WHILE DRIVING HOME FROM WORK WITH MY 2004 CHEVROLET CAVALIER, 4 DR SEDAN, VIN #[XXX]TRAVELING ABOUT 45 MPH ON MONDAY, 8/8/05 DURING DAYLIGHT HOURS ,I LOOKED AT THE SPEEDOMETER AND LO AND BEHOLD IT REGISTERED ZERO. THE ZERO READING CONTINUED FOR UP TO 20 MINUTES BEFORE IT BEGAN TO RECORD SPEED. I BROUGHT IT TO LOU BACHRODT CHEVROLET THE SAME DAY AT 5500 N STATE RD. 7, COCONUT CREEK, FL 33073, TELEPHONE #(954) 247-3000, INVOICE [XXX]. TODAY, 8/9/05 AND WAS TOLD THAT THEY COULDN'T FIND ANYTHING, AND THEREFORE COULD NOT REPLACE OR REPAIR THE SPEEDOMETER COMPONENTS AND RELATED EQUIPMENT. THEREFORE, NOTHING WAS DONE AND I WAS SENT ON MY WAY. I FEEL MY SAFETY AND THE SAFETY OF OTHERS ARE AT RISK IF THIS HAPPENS AGAIN WHICH IT PROBABLY WILL SINCE THERE IS NO EXPLANATION FOR IT. IF I AM GOING THROUGH A SCHOOL ZONE AND NOT KNOW WHAT SPEED I AM TRAVELING AT, THIS COULD LEAD TO A DANGEROUS SITUATION FOR THE CHILDREN, MYSELF AND OTHER MOTORISTS. *NM UPDATED 07/19/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI #10132157

7,194 miles · Jul 22, 2005
Electrical System

2004 CHEVROLET CAVALIER DEVELOPED A PROBLEM WITH STARTING AS WELL AS STALLING.*MR THE VEHICLE HAS BEEN TAKEN TOT HE DEALER NUMEROUS TIMES BUT THEY HAVE NOT BEEN ABLE TO PERMANENTLY ALLEVIATE THE PROBLEM. *NM

NHTSA ODI #10130252

6,342 miles · Jul 22, 2005
Electrical SystemVisibility

DT: WHILE DRIVING AND WITHOUT WARNING THE VEHICLE DIED. THIS HAS HAPPENED THREE TIMES. THE DEALER SAID IT WAS SOMETHING DIFFERENT EVERY TIME. THE MANUFACTURER WAS CONTACTED, BUT WOULD NOT RETURN THE CONSUMERS CALL. SHE CALLED THREE TIMES. THE DEALER SAID THE PROBLEM WAS AN IGNITION SWITCH THE SECOND TIME. THE THIRD TIME THE…

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DT: WHILE DRIVING AND WITHOUT WARNING THE VEHICLE DIED. THIS HAS HAPPENED THREE TIMES. THE DEALER SAID IT WAS SOMETHING DIFFERENT EVERY TIME. THE MANUFACTURER WAS CONTACTED, BUT WOULD NOT RETURN THE CONSUMERS CALL. SHE CALLED THREE TIMES. THE DEALER SAID THE PROBLEM WAS AN IGNITION SWITCH THE SECOND TIME. THE THIRD TIME THEY REPLACED/PROGRAMMED THE PCM. THE FIRST TIME THEY REPLACED A MODULE 3.107, SEAL 3.112. *AK THE POWER WINDOWS WOULD NOT ROLL DOWN. *JB

NHTSA ODI #10127165

2,491 miles · Jun 24, 2005
Electrical SystemEquipmentWheels

DT: CONSUMER STATED THAT THE WIRING HARNESS BEHIND THE DASHBOARD WENT BAD, AND THEN THERE WAS A CLICKING NOISE FROM THE FRONT END. CONSUMER STATED THAT THERE APPEARED TO BE AN ELECTRICAL PROBLEM WITH THE VEHICLE BECAUSE THE RADIO HAD TO REPLACED 3 TIMES, AND THE ALARM WENT OFF AT RANDOM. ALSO, DEALERSHIP REPLACED THE BODY M…

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DT: CONSUMER STATED THAT THE WIRING HARNESS BEHIND THE DASHBOARD WENT BAD, AND THEN THERE WAS A CLICKING NOISE FROM THE FRONT END. CONSUMER STATED THAT THERE APPEARED TO BE AN ELECTRICAL PROBLEM WITH THE VEHICLE BECAUSE THE RADIO HAD TO REPLACED 3 TIMES, AND THE ALARM WENT OFF AT RANDOM. ALSO, DEALERSHIP REPLACED THE BODY MODULE CONTROL UNIT. THE FRONT END HAD A SERVICE BULLETIN ON THE WHEEL COVERS AND THE CLICKING NOISE WAS A RESULT OF THIS. THEY HAVE FIXED THE PROBLEM WITH THE WHEEL COVERS TWICE. *AK

NHTSA ODI #10126517

1,000 miles · Dec 29, 2004
Electrical System

ELECTRICAL PROBLEM WITH 2004 CHEVY CAVALIER. WITHIN A FEW WEEKS OF PURCHASE (PURCHASED NEW) CAR HAS HAD ELECTRICAL PROBLEMS THAT HAVE GOTTEN WORSE OVER THE YEAR OF OWNERSHIP. DRIVER SIDE WINDOW WILL NOT OPEN OR CLOSE AT TIMES, PRE-SET RADIO STATIONS CHANGE AT TIMES, AND INTERIOR LIGHT WILL TURN ON AND OFF BY ITSELF AT TIMES. …

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ELECTRICAL PROBLEM WITH 2004 CHEVY CAVALIER. WITHIN A FEW WEEKS OF PURCHASE (PURCHASED NEW) CAR HAS HAD ELECTRICAL PROBLEMS THAT HAVE GOTTEN WORSE OVER THE YEAR OF OWNERSHIP. DRIVER SIDE WINDOW WILL NOT OPEN OR CLOSE AT TIMES, PRE-SET RADIO STATIONS CHANGE AT TIMES, AND INTERIOR LIGHT WILL TURN ON AND OFF BY ITSELF AT TIMES. *NM

NHTSA ODI #10104706

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.