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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Electrical System complaints

185 reports
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23,990 miles · Dec 6, 2007
Electrical System

THE SPEEDOMETER IS STUCK ON A 2004 CHEVROLET CAVALIER LS . *TR

NHTSA ODI #10211076

73,000 miles · Nov 16, 2007
Electrical System

SPEEDOMETER STARTED RUNNING BACKWARDS AND NOW WILL STICK AT DIFFERENT SPEEDS REGARDLESS OF ACTUAL SPEED. I HAVE TO ESTIMATE ACTUAL SPEED ACCORDING TO RPM'S. CONSEQUENCES IS GETTING PULLED OVER FOR SPEEDING BECAUSE I CAN NOT TELL HOW FAST NOR SLOW I AM GOING. *TR

NHTSA ODI #10209188

Mileage unknown · Nov 7, 2007
Electrical SystemFire

ELECTRICAL FIRE IN A 2004 CHEVY CAVALIER. ALWAYS HAD ELECTRICAL PROBLEMS, CHECK ENGINE LIGHT HAS COME ON AND SPEEDOMETER STICKS EVERYTIME IT RAINS. THE AIR BAG LIGHT HAD COME ON AND WE WERE AFRAID THAT IT WAS GOING TO DEPLOY AND IF IT DID WE WOULD HAVE GOTTEN INTO AN ACCIDENT. WHEN IT WAS CONTINUED TO DRIVE, ALL THAT WAS SMELLED…

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ELECTRICAL FIRE IN A 2004 CHEVY CAVALIER. ALWAYS HAD ELECTRICAL PROBLEMS, CHECK ENGINE LIGHT HAS COME ON AND SPEEDOMETER STICKS EVERYTIME IT RAINS. THE AIR BAG LIGHT HAD COME ON AND WE WERE AFRAID THAT IT WAS GOING TO DEPLOY AND IF IT DID WE WOULD HAVE GOTTEN INTO AN ACCIDENT. WHEN IT WAS CONTINUED TO DRIVE, ALL THAT WAS SMELLED WAS SMOKE AND ALL OF A SUDDEN THE INTERIOR LIGHTS ALL WENT OUT AND THE SMOKE BECAME HEAVIER AND ALL THE WIRES WERE DANGLING DOWN AND MELTED. THE CAR WAS TOWED AND NEEDS TO BE REWIRED AND THAT WILL COST ABOUT $1100.00. GOOD THING NO ONE WAS HURT AND IT DIDN'T ALL THE WAY CATCH FIRE. I NOW DON'T HAVE A VEHICLE AND I AM AFRAID TO DRIVE IT WHEN IT GETS FIXED BECAUSE I DON'T WANT IT TO HAPPEN AGAIN. I HAVE HEARD FROM OTHERS THAT THEY HAVE PROBLEMS WITH THE SAME CAR AND HOW THE SPEEDOMETER STICKS AND OTHER ELECTRICAL PROBLEMS. *TR

NHTSA ODI #10208223

Mileage unknown · Nov 2, 2007
Electrical SystemEngine And Engine Cooling

2004 CHEVY CAVALIER WITH SAFETY ISSUES DEALING WITH THE ENGINE. CUSTOMER STATES THAT THERE ARE SOME SAFETY ISSUES WITH THEIR VEHICLE BUT THE DEALER NEEDS A LIGHT TO BE ON TO FIND OUT. DEALER SAID IT WAS THE INJECTORS AND IT WAS NOT THE INJECTORS. *KB THE CONSUMER STATED WHEN SHE TRAVELED ON TRIPS OVER 100 MILES LONG, THE TRAC…

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2004 CHEVY CAVALIER WITH SAFETY ISSUES DEALING WITH THE ENGINE. CUSTOMER STATES THAT THERE ARE SOME SAFETY ISSUES WITH THEIR VEHICLE BUT THE DEALER NEEDS A LIGHT TO BE ON TO FIND OUT. DEALER SAID IT WAS THE INJECTORS AND IT WAS NOT THE INJECTORS. *KB THE CONSUMER STATED WHEN SHE TRAVELED ON TRIPS OVER 100 MILES LONG, THE TRAC OFF LIGHT ILLUMINATED., FOLLOWED BY THE RPMS GOING UP, FOLLOWED BY THE CHECK ENGINE LIGHT ILLUMINATING. THE VEHICLE ALSO BURNED A LOT OF OIL, BUT ONLY WHEN THE LIGHTS ILLUMINATED. *JB

NHTSA ODI #10208312

55,000 miles · Oct 12, 2007
Electrical System

THE INSTRUMENT PANEL SOMETIMES WORKS AND SOMETIMES DOESN'T...MY GAS GAUGE NEVER WORKS PROPERLY...THIS BEGAN TO HAPPEN AFTER I REACHED 55,000 MILES ON MY CAR. *JB

NHTSA ODI #10205531

61,056 miles · Sep 2, 2007
Electrical System

AT A ROUND 61000 KM'S (APPROX MAR 2007)THE SPEEDOMETER AND TACHOMETER STARTED GIVING INCORRECT READINGS, EITHER AT THE SAME TIME OR ON THEIR OWN. THEY WILL PRETTY PRETTY MUCH SPIN AROUND AT DIFFERENT POINTS. THEN SOME TIMES THEY WILL WORK FINE. THIS IS AN ONGOING PROBLEM. TODAY (SEPT 2007), THE FUEL GAUGE HAS NOW STARTED DO…

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AT A ROUND 61000 KM'S (APPROX MAR 2007)THE SPEEDOMETER AND TACHOMETER STARTED GIVING INCORRECT READINGS, EITHER AT THE SAME TIME OR ON THEIR OWN. THEY WILL PRETTY PRETTY MUCH SPIN AROUND AT DIFFERENT POINTS. THEN SOME TIMES THEY WILL WORK FINE. THIS IS AN ONGOING PROBLEM. TODAY (SEPT 2007), THE FUEL GAUGE HAS NOW STARTED DOING THE SAME, IT WENT OFF SCALE AND NOW IS COLLIDING WITH THE TEMPERATURE GAUGE. THIS POSES A SERIOUS PROBLEM FOR ME NOW, UP TIL NOW I WAS PUTTING UP WITH IT AS IT CAN ONLY BE FIXED BY THE DEALER AT A HIGH COST (OVER 500 CDN). HAVING AN INCORRECT FUEL READING CAUSES OBVIOUS PROBLEMS OF GETTING STRANDED, AND THE TEMP GAUGE OF ENGINE DAMAGE. *TR

NHTSA ODI #10201699

Mileage unknown · Apr 12, 2007
Electrical System

CLUSTER IN DASH FAILED, NO GAUGES WORK. *AK

NHTSA ODI #10187680

5,000 miles · Aug 30, 2006
Electrical SystemEquipmentFuel System, Other

I BOUGHT MY CAR, A 2004 CHEVY CAVALIER WITH 21 MILES ON IT. SINCE THEN I HAVE TRIED TO RETURN IT AND NOW THE MINOR BUT FREQUENT ISSUES ARE MUCH BIGGER AND MORE FREQUENTLY! FIRST MY TRUNK LATCH BROKE A WEEK AFTER PURCHASE. THE CD BROKE THE NEXT WEEK, CIGARETTE LIGHTER BROKE, AND PASSENGER SEAT WOULDN'T MOVE. THIS WAS THE FIR…

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I BOUGHT MY CAR, A 2004 CHEVY CAVALIER WITH 21 MILES ON IT. SINCE THEN I HAVE TRIED TO RETURN IT AND NOW THE MINOR BUT FREQUENT ISSUES ARE MUCH BIGGER AND MORE FREQUENTLY! FIRST MY TRUNK LATCH BROKE A WEEK AFTER PURCHASE. THE CD BROKE THE NEXT WEEK, CIGARETTE LIGHTER BROKE, AND PASSENGER SEAT WOULDN'T MOVE. THIS WAS THE FIRST TWO MONTHS OF OWNERSHIP. A FEW MONTHS AGO THE FUEL GAUGE BROKE, TEMP GAUGE AND AC. THEY COULDN'T VERIFY IT SO COULDN'T REPAIR, UNTIL IT COMPLETELY FAILED THIS MONTH. ALSO, I WAS LEFT STRANDED AT 2:30 AM WITH MY 3 YEAR OLD SON WHEN THE CLUTCH FELL THROUGH THE FLOOR. IT WAS REPAIRED AND NOW THE RPMS SHOOT UP TO 6000, IS UNRESPONSIVE TO ANY PEDALS, AND REQUIRES TURNING THE ENGINE OFF. THIS HAPPENED IN SAN FRANCISCO ON HIGHWAY 101, I AM TRULY AFRAID FOR THE SAFETY OF MYSELF. SON, AND OTHERS DRIVING THIS CAR OR NEAR ONE. THERE ARE MANY OTHER UNMENTIONED THINGS THAT HAVE OCCURRED, TOO MANY TO TELL IN THIS SUMMARY. THEY OF COURSE CAN'T DUPLICATE THIS MAJOR PROBLEM AND THEREFORE CAN'T "CORRECT." ALSO THEY STATE IT DOESN'T FALL UNDER LEMON, BUT WHAT IS AT STAKE OUR LIVES. *JB

NHTSA ODI #10167018

Mileage unknown · Aug 6, 2006
Electrical SystemEngine And Engine Cooling

WHILE DRIVING MY CAR, THE ENGINE WOULD COMPLETELY SHUT OFF. AT FIRST IT WOULD HAPPEN WHEN I WAS AT A COMPLETE STOP. HOWEVER IT BEGAN TO HAPPEN WHILE THE CAR WAS IN MOVEMENT. I TRIED TO CRANK THE CAR TO TAKE IT TO THE SHOP AND IT WOULDN'T CRANK AT ALL. THE PROBLEM COULDN'T BE IDENTIFIED ON A DIAGNOSTIC TEST AND IT WASN'T THE …

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WHILE DRIVING MY CAR, THE ENGINE WOULD COMPLETELY SHUT OFF. AT FIRST IT WOULD HAPPEN WHEN I WAS AT A COMPLETE STOP. HOWEVER IT BEGAN TO HAPPEN WHILE THE CAR WAS IN MOVEMENT. I TRIED TO CRANK THE CAR TO TAKE IT TO THE SHOP AND IT WOULDN'T CRANK AT ALL. THE PROBLEM COULDN'T BE IDENTIFIED ON A DIAGNOSTIC TEST AND IT WASN'T THE SPARK PLUGS. I WAS TOLD TO REPLACE THE COMPUTER TO SEE IF THAT WAS THE PROBLEM. THE AUTO SHOP WAS NOT EVEN SURE THAT IT WAS THE PROBLEM. THIS COMPUTER COST $650 NOT INCLUDING LABOR. NOW MY ENGINE LIGHT CONTINUALLY FLASHES AND THE CAR JERKS. HOWEVER WHEN I TAKE IT TO THE AUTO SHOP THEY SAY THAT I HAVE GOTTEN BAD GAS. THEY CAN'T FIND ANOTHER PROBLEM. I'VE CHANGED WHERE I GET MY GAS AND IT STILL HAPPENS DAILY. OUT OF 3 HOURS OF DRIVING IT MAY RUN NORMALLY ABOUT 1- 1.5 HOUR. *NM

NHTSA ODI #10164658

40,000 miles · Jun 4, 2006
Electrical SystemService Brakes, Hydraulic

I HAVE HAD PROBLEMS WITH BRAKE GRINDING SINCE I BOUGHT MY 04 CAVALIER. IT HAS BEEN INTO THE DEALERSHIP 3 TIMES AND EACH TIME I WAS TOLD THERE WAS ONLY RUST BUILD UP AND IT WAS SANDED OFF ONLY TO RECCUR. THE LAST TIME IN THE DEALERSHIP, I WAS TOLD MY CAR WAS NO LONGER UNDER WARRANTY AND IF I WANTED A BRAKE JOB DONE IT WOULD BE IN…

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I HAVE HAD PROBLEMS WITH BRAKE GRINDING SINCE I BOUGHT MY 04 CAVALIER. IT HAS BEEN INTO THE DEALERSHIP 3 TIMES AND EACH TIME I WAS TOLD THERE WAS ONLY RUST BUILD UP AND IT WAS SANDED OFF ONLY TO RECCUR. THE LAST TIME IN THE DEALERSHIP, I WAS TOLD MY CAR WAS NO LONGER UNDER WARRANTY AND IF I WANTED A BRAKE JOB DONE IT WOULD BE IN EXCESS OF $140.00...THIS...WAS FOR THE SAME PROBLEM THE CAR WAS IN FOR THE PREVIOUS 2 TIMES AND NO NEW BRAKES INSTALLED..ONLY THE RUST GROUND OFF. MY CHECK ENGINE LIGHT PERIODICALLY GOES OFF AND ON AND THE DEALERSHIP CANNOT DETERMINE WHY. I NO LONGER HAVE ANY LIGHTS ON MY RADIO/CD PLAYER..I CAN PLAY CD'S AND USE THE RADIO BUT HAVE NO IDEA WHAT STATION ETC I AM ON. SHORTLY AFTER THIS OCCURRED IN LIKE 2 WEEKS, I LOST MY SPEEDOMETER...IT WORKS BRIEFLY AND THEN STICKS AT 90 MPH ( THE ODOMETER WORKS HOWEVER) THE DEALERSHIP CHECKED FUSES AND SAID ALL WAS FINE. THEY SAID IT APPEARED TO BE A CLUSTER MODULE AND EVEN THOUGH THE PART WAS NOT THAT EXPENSIVE, THE LABOR WOULD BE THE MOST BECAUSE IT ENTAILED THEM REMOVING THE DASH BOARD. THE COST FACTOR OF OVER $400 WAS VERBALLY GIVEN TO ME. I LIVE ON A FIXED INCOME AND CANNOT AFFORD THIS. THEY SAID THERE WERE NO RECALLS AND GIVEN MY CAR IS OFF WARRANTY, I WOULD NEED TO ABSORB THIS COST MYSELF. I BOUGHT THIS CAR BRAND NEW AND FEEL THAT AFTER LESS THAN 2 YEARS OF OWNING IT, THESE PROBLEMS SHOULD NOT HAVE HAPPENED. I GAVE AN ESTIMATED ACCOUNT OF DATES OF INCIDENT BEEN THEY HAVE BEEN ON GOING AND CAN BE VERIFIED THROUGH THE DEALERSHIP I BOUGHT IT FROM AS I HAVE TAKEN IT NO WHERE ELSE FOR SERVICE. I AM REGISTERED WITH CARSTATS AND THERE HAVE BEEN SEVERAL COMPLAINTS OF THE SAME THINGS I AM EXPERIENCING. *JB

NHTSA ODI #10158938

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.