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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Electrical System complaints

185 reports
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35,891 miles · May 14, 2010
Electrical System

MY 2004 CHEVROLET CAVALIER HAS INSTRUMENT CLUSTER ISSUES. THE SPEEDOMETER, TACHOMETER, FUEL AND TEMPERATURE GAUGES DO NOT WORK PROPERLY. I HAVE READ MANY POST FROM CAVALIER OWNERS WITH THE SAME PROBLEM. IT IS A SAFETY ISSUE SINCE I CANNOT TELL HOW FAST I AM GOING. *TR

NHTSA ODI #10330479

60,000 miles · Mar 15, 2010
Electrical System

GAUGE CLUSTER NOT READING CORRECTLY ON AND OFF ON 2004 CHEVROLET CAVALIER. *TR

NHTSA ODI #10319698

90,000 miles · Mar 7, 2010
Electrical System

ABOUT A YEAR AND A HALF AGO THE SPEEDOMETER ON MY 2004 CAVALIER STOPPED WORKING CORRECTLY, IT WILL STICK AT RANDOM PLACES ON THE DIAL, EVEN WHEN NOT DRIVING. SOMETIMES THE NEEDLE WILL POINT STRAIGHT DOWN AT THE ODOMETER AND STICK THERE ALSO. THE PROBLEM SEEMS TO GET BETTER WITH WARM WEATHER, BUT IS STILL NOT RIGHT. NOW IF THAT W…

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ABOUT A YEAR AND A HALF AGO THE SPEEDOMETER ON MY 2004 CAVALIER STOPPED WORKING CORRECTLY, IT WILL STICK AT RANDOM PLACES ON THE DIAL, EVEN WHEN NOT DRIVING. SOMETIMES THE NEEDLE WILL POINT STRAIGHT DOWN AT THE ODOMETER AND STICK THERE ALSO. THE PROBLEM SEEMS TO GET BETTER WITH WARM WEATHER, BUT IS STILL NOT RIGHT. NOW IF THAT WASN'T ENOUGH, THE TACHOMETER HAS STARTED TO STICK AND NOT REGISTER AT ALL WHEN IT IS VERY COLD OUTSIDE, LIKE THE SPEEDOMETER THOUGH, THE TACHOMETER WORKS BETTER IN WARMER WEATHER. COOLANT TEMP. GAUGE STICKS ALSO WHEN IT GETS COLD OUT. THESE PROBLEMS ARE VERY REPAIRABLE, I JUST CAN'T BELIEVE BY THE NUMBER OF COMPLAINTS THAT A RECALL HAS NOT BEEN ISSUED FOR THIS PROBLEM YET! THIS IS SURELY A SAFETY ISSUE. PLEASE GM DO A RECALL ON THESE CARS BEFORE YOU PULL OFF A "TOYOTA." *TR

NHTSA ODI #10317504

Mileage unknown · Mar 6, 2010
Electrical System

SPEEDOMETER STOPPED WORKING. *TR

NHTSA ODI #10317325

35,000 miles · Mar 2, 2010
Electrical System

THE GAUGES ON MY CAVALIER ARE ALL MESSED UP. SOMETIMES THE ONLY GAGE THAT WORKS ARE MY RPM GAUGES. ALL THE OTHER GAUGES: THE GAS GAGE, THE THERMOMETER GAUGES AND THE MPH GAGE NEVER WORK RIGHT. I CAN'T TELL HOW FAST I AM GOING, HOW MUCH GAS IS IN THE CAR OR IF IT'S GOING TO OVERHEAT ON ME OR NOT. IT WILL NOT RESET. THIS HAS…

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THE GAUGES ON MY CAVALIER ARE ALL MESSED UP. SOMETIMES THE ONLY GAGE THAT WORKS ARE MY RPM GAUGES. ALL THE OTHER GAUGES: THE GAS GAGE, THE THERMOMETER GAUGES AND THE MPH GAGE NEVER WORK RIGHT. I CAN'T TELL HOW FAST I AM GOING, HOW MUCH GAS IS IN THE CAR OR IF IT'S GOING TO OVERHEAT ON ME OR NOT. IT WILL NOT RESET. THIS HAS BEEN GOING ON FOR TWO YEARS. *TR

NHTSA ODI #10315647

12,000 miles · Mar 1, 2010
Electrical System

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. SHE STATED THAT THE ENTIRE INSTRUMENT PANEL WOULD FAIL INTERMITTENTLY. THE DEALER WAS CONTACTED AND ADVISED THAT THE CLUSTER, A FUSE OR THE WIRING COULD BE FAULTY. THE VEHICLE HAS NOT BEEN TAKEN INTO THE DEALER TO BE DIAGNOSED. NO REPAIRS MADE TO DATE. THE FAILURE MILEAGE WAS 12,…

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TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. SHE STATED THAT THE ENTIRE INSTRUMENT PANEL WOULD FAIL INTERMITTENTLY. THE DEALER WAS CONTACTED AND ADVISED THAT THE CLUSTER, A FUSE OR THE WIRING COULD BE FAULTY. THE VEHICLE HAS NOT BEEN TAKEN INTO THE DEALER TO BE DIAGNOSED. NO REPAIRS MADE TO DATE. THE FAILURE MILEAGE WAS 12,000 AND THE CURRENT MILEAGE WAS 112,075.

NHTSA ODI #10315190

45,294 miles · Feb 23, 2010
Electrical System

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHENEVER THE CONTACT STARTED HER VEHICLE SHE NOTICED THAT THE INSTRUMENT PANEL DISPLAYED INCORRECT INFORMATION. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALERSHIP AND THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WERE 45294.

NHTSA ODI #10313363

50,000 miles · Feb 21, 2010
Electrical System

THE SPEEDOMETER AND TACH QUIT WORKING OR ARE READING THE WRONG SPEEDS ON MY 2004 CHEVROLET CAVALIER. I CAN BE AT A STOP SIGN AND THE GAGE SHOWS 40MPH. I CAN BE GOING DOWN THE INTERSTATE AND IT SHOWS 30 MPH. SOMETIMES IT DOESN'T WORK AT ALL. I HAVE BEEN ONLINE & SEEN SEVERAL FORUMS WITH PEOPLE WITH THE SAME PROBLEM, AND THERE …

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THE SPEEDOMETER AND TACH QUIT WORKING OR ARE READING THE WRONG SPEEDS ON MY 2004 CHEVROLET CAVALIER. I CAN BE AT A STOP SIGN AND THE GAGE SHOWS 40MPH. I CAN BE GOING DOWN THE INTERSTATE AND IT SHOWS 30 MPH. SOMETIMES IT DOESN'T WORK AT ALL. I HAVE BEEN ONLINE & SEEN SEVERAL FORUMS WITH PEOPLE WITH THE SAME PROBLEM, AND THERE IS NO APPARENT RECALL. *TR

NHTSA ODI #10312459

72,506 miles · Feb 16, 2010
Electrical System

THE EASIEST WAY TO PUT THIS IS THE 2004 CHEVY CAVALIER INSTRUMENT PANEL IS MESSED UP, IT FIRST STARTED APPROXIMATELY 3 MONTHS AGO WHEN MY SPEEDOMETER WOULD READ 40MPH WHEN I WAS IDLING, AND NOW THE NEEDLE IS BURIED PAST 110MPH EVEN WHEN IM GOING 20MPH. NOW THE GAS GAUGE HAS GOTTEN MESSED UP TOO ITS NEEDLE IS BURIED BLOCKING T…

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THE EASIEST WAY TO PUT THIS IS THE 2004 CHEVY CAVALIER INSTRUMENT PANEL IS MESSED UP, IT FIRST STARTED APPROXIMATELY 3 MONTHS AGO WHEN MY SPEEDOMETER WOULD READ 40MPH WHEN I WAS IDLING, AND NOW THE NEEDLE IS BURIED PAST 110MPH EVEN WHEN IM GOING 20MPH. NOW THE GAS GAUGE HAS GOTTEN MESSED UP TOO ITS NEEDLE IS BURIED BLOCKING THE TEMPERATURE NEEDLE FROM ADVANCING WHICH WOULD CAUSE OVERHEATING AND BRAKING PROBLEMS. I CALLED A LOCAL DEALERSHIP ABOUT THIS PROBLEM AND THE SERVICE MANAGER SAID HE KNOWS IT IS A PROBLEM BUT THEN PROCEEDED TO TELL ME IT WOULD BE $500.00 TO REPAIR IT. HONESTLY I AM KIND OF SCARED TO DRIVE THIS CAR WITH MY FAMILY IN IT DUE TO CHEVY NOT WANTING TO REPLACE THIS WIDELY KNOWN PROBLEM, I GREATLY APPRECIATE YOU TAKING YOUR TIME FOR READING THIS. *TR

NHTSA ODI #10310956

62,000 miles · Feb 13, 2010
Electrical System

THE INSTRUMENT CLUSTER IS NOT GIVING THE RIGHT SPEED YOU ARE GOING AND THE TACH IS NOT GIVING THE RPMS IT STAYS ON 0. SPEED NEEDLE GOES ALL THE WAY AROUND AS TO AS FAR IT CAN GO AND IT STAYS THERE FOR A FEW DAYS. *TR

NHTSA ODI #10310213

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.