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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Electrical System complaints

185 reports
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Mileage unknown · Aug 4, 2017
Electrical SystemEngineUnknown Or Other

I HAVE HAD MY USED CHEVY CAVALIER 2004 CAR FOR ALMOST A YEAR. AS I HAVE BEEN DRIVING THE ENGINE HAS JUST STOPPED. THIS HAS HAPPENED 4 TIMES IN THE TIME SPAN OF 5 MONTHS. NO ONE ( AUTO SHOPS) CAN FIND THE ISSUE. THEY HAVE ZERO ANSWERS. THIS IS DANGEROUS AND HAS CAUSED ACCIDENTS. I WOULD BE BANNED FROM THE INTERNET IF I SAID WHAT …

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I HAVE HAD MY USED CHEVY CAVALIER 2004 CAR FOR ALMOST A YEAR. AS I HAVE BEEN DRIVING THE ENGINE HAS JUST STOPPED. THIS HAS HAPPENED 4 TIMES IN THE TIME SPAN OF 5 MONTHS. NO ONE ( AUTO SHOPS) CAN FIND THE ISSUE. THEY HAVE ZERO ANSWERS. THIS IS DANGEROUS AND HAS CAUSED ACCIDENTS. I WOULD BE BANNED FROM THE INTERNET IF I SAID WHAT I REALLY WANT TO SAY TO CHEVY. THE MOST RECENT TIME THIS HAPPENED WAS YESTERDAY...AUG 3RD 2017.

NHTSA ODI #11012830

150,000 miles · Jan 19, 2017
Electrical SystemVehicle Speed Control

SPEEDOMETER HAS STOPPED FUNCTIONING. SAFETY ISSUE BECAUSE I CAN NO LONGER TELL HOW FAST I AM DRIVING. *TR

NHTSA ODI #10946542

68,500 miles · Dec 14, 2016
Electrical System

CLUSTER PANEL TEMP GAUGE WAS FLUCTUATING NOW THE GAUGE IS STAYING IN ONE SPOT SO HAVE NO IDEA IF TEMP IS GOOD OR NOT. WHAT IF SOMETHING IS WRONG WITH THE ENGINE I WILL NOT KNOW WITHOUT THIS WORKING. HAVE TAKEN TO TWO GARAGES THEY BOTH SAY ITS THE CLUSTER PANEL. STATIONARY AND WHILE DRIVING ,GAGE STAYS THE SAME.THIS STARTED ABOU…

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CLUSTER PANEL TEMP GAUGE WAS FLUCTUATING NOW THE GAUGE IS STAYING IN ONE SPOT SO HAVE NO IDEA IF TEMP IS GOOD OR NOT. WHAT IF SOMETHING IS WRONG WITH THE ENGINE I WILL NOT KNOW WITHOUT THIS WORKING. HAVE TAKEN TO TWO GARAGES THEY BOTH SAY ITS THE CLUSTER PANEL. STATIONARY AND WHILE DRIVING ,GAGE STAYS THE SAME.THIS STARTED ABOUT A MONTH AGO WITH ONLY 68,500 MILES ON IT. *TR

NHTSA ODI #10935344

105,127 miles · Sep 17, 2016
Electrical SystemFire

MY CLUSTER STOPPED WORKING A WHILE AGO. SINCE I DIDN'T GET A RECALL ON IT I WAS UNAWARE OF PEOPLE DID COMPLAIN ABOUT IT UNTIL MY CAR CAUGHT ON FIRE WHERE THE CLUSTER IS AND ALL THE WIRES ARE TOTALLY BURNED UP. I AM FURIOUS. I READ OTHER COMPLAINTS AND SOME PEOPLE HAD THE SAME PROBLEM. I COULD NOT READ ALL OF THEM SO, I DON'T KNO…

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MY CLUSTER STOPPED WORKING A WHILE AGO. SINCE I DIDN'T GET A RECALL ON IT I WAS UNAWARE OF PEOPLE DID COMPLAIN ABOUT IT UNTIL MY CAR CAUGHT ON FIRE WHERE THE CLUSTER IS AND ALL THE WIRES ARE TOTALLY BURNED UP. I AM FURIOUS. I READ OTHER COMPLAINTS AND SOME PEOPLE HAD THE SAME PROBLEM. I COULD NOT READ ALL OF THEM SO, I DON'T KNOW HOW MANY CAUGHT ON FIRE. THANK GOD I DIDN'T GET INJURED OR DEATH. CHEVROLET SHOULD BE HELD RESPONSIBLE FOR THIS. PLEASE HELP.

NHTSA ODI #10907389

Mileage unknown · Apr 23, 2016
Electrical System

INSTRUMENT PANEL DOES NOT WORK. THEREFORE DO NOT KNOW THE SPEED IN WHICH IS BEING TRAVELED, TEMPERATURE OF ENGINE, AMOUNT OF FUEL OR ANYTHING. CHECK GUAGES LIGHT COMES ON AND GOES OFF LIKE EVERY WEEK. HAVE NO CLUE WHY IT STOPPED WORKING AND PERSONAL MECHANIC IS APPALLED AT THE ISSUE.

NHTSA ODI #10861095

72,000 miles · Apr 7, 2016
Electrical SystemSeat Belts

2 ISSUES. FIRST, TEMPERATURE GAUGE READ HIGHER AND HIGHER EACH TIME THE CAR WAS STARTED UNTIL THE NEEDLE WENT ALL THE WAY AROUND TO THE SPEEDOMETER AND KEPT THE SPEEDOMETER FROM READING THE SPEED. ENTIRE GAUGE CLUSTER WAS REPLACED. SECOND ISSUE WAS PASSENGER FRONT SEAT BELT WOULD PERIODICALLY LOCK, NOT ALLOWING THE PASSENGER …

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2 ISSUES. FIRST, TEMPERATURE GAUGE READ HIGHER AND HIGHER EACH TIME THE CAR WAS STARTED UNTIL THE NEEDLE WENT ALL THE WAY AROUND TO THE SPEEDOMETER AND KEPT THE SPEEDOMETER FROM READING THE SPEED. ENTIRE GAUGE CLUSTER WAS REPLACED. SECOND ISSUE WAS PASSENGER FRONT SEAT BELT WOULD PERIODICALLY LOCK, NOT ALLOWING THE PASSENGER TO USE THE SEAT BELT.

NHTSA ODI #10854186

152,000 miles · Apr 5, 2016
Electrical System

MY TEMPERATURE GAUGE HAS MALFUNCTIONED AND IS STUCK AT 195 DEGREES WHEN I TURN MY CAR ON. IT THEN RISES JUST AS NORMAL BUT STOPS AT 260 DEGREES WHICH IS IN THE RED ZONE

NHTSA ODI #10853643

Mileage unknown · Dec 9, 2015
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE INSTRUMENT PANEL FAILED TO FUNCTION PROPERLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE AND VIN WERE NOT AVAILABLE.

NHTSA ODI #10809295

140,000 miles · Jul 20, 2015
Electrical SystemSteering

FOR SEVERAL YEARS NOW, THE INTERIOR LIGHT HAS BEEN COMING ON INTERMITTENTLY WHEN I HIT A BUMP IN THE ROAD. LAST YEAR I WENT SHOPPING, GOT BACK INTO MY CAR & STARTED IT, OR RATHER TRIED TO START IT, BUT IT SHUT DOWN QUITE QUICKLY. THINKING IT WAS A FLUKE, I TRIED TO START IT SEVERAL MORE TIMES WITH THE SAME RESULTS. NOT EVEN PUSH…

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FOR SEVERAL YEARS NOW, THE INTERIOR LIGHT HAS BEEN COMING ON INTERMITTENTLY WHEN I HIT A BUMP IN THE ROAD. LAST YEAR I WENT SHOPPING, GOT BACK INTO MY CAR & STARTED IT, OR RATHER TRIED TO START IT, BUT IT SHUT DOWN QUITE QUICKLY. THINKING IT WAS A FLUKE, I TRIED TO START IT SEVERAL MORE TIMES WITH THE SAME RESULTS. NOT EVEN PUSHING ON THE GAS COULD KEEP IT GOING. AFTER TOWING THE CAR & HAVING IT SIT AROUND FOR A WHILE BEFORE SOMEONE COULD FINALLY FIND THE ELECTRICAL ISSUE, IT WAS 'REPAIRED'. THE ISSUE WAS THE WIRING FOR THE IGNITION SWITCH. THE REPAIR COMPLETED WAS A CHEAPER ROUTE THAN REPLACING THE ACTUAL SWITCH. WHAT I DIDN'T KNOW UNTIL TOO LATE LAST YEAR WAS THE 'SERVICE W/WRENCH' AND 'THEFT SYSTEM' LIGHTS WERE THE WARNING THAT THE SWITCH WAS ABOUT TO GO OUT. THE INTERIOR LIGHT HAS BEEN DOING THE SAME THING AGAIN & THE THEFT & SERVICE LIGHTS CAME ON AGAIN LAST WEDNESDAY, 7/15/15, AND NOW I KNOW I HAVE NO CHOICE BUT TO REPLACE THE IGNITION SEITCH. LAST YEAR I CONTACTED GM BUT THEY ONLY WANTED TO MAKE A NOTE ABOUT IT. I'M SURE THAT AS TIME GOES ON OTHERS WILL HAVE ISSUES TOO. HOW CAN WIRES COME LOOSE OR BREAK BEHIND A STEERING WHEEL? PLUGS, HOSES & THINGS LIKE THAT I CAN FULLY UNDERSTAND, BUT NOT SOMETHING THAT IS HIDDEN & SUPPOSEDLY SAFE BEHIND A STEERING WHEEL

NHTSA ODI #10735069

100,000 miles · Jun 29, 2015
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 30 MPH OVER A BUMP IN THE ROAD, THE VEHICLE BEGAN TO SHAKE. THE CONTACT ALSO NOTICED THAT THE VEHICLE FAILED TO START PROPERLY ON MULTIPLE OCCASIONS. THERE WERE NO WARNING LIGHTS ILLUMINATED; HOWEVER, THE INTERIOR LIGHTS WOULD NOT ILLUMINATE. THE VEHICLE…

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TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 30 MPH OVER A BUMP IN THE ROAD, THE VEHICLE BEGAN TO SHAKE. THE CONTACT ALSO NOTICED THAT THE VEHICLE FAILED TO START PROPERLY ON MULTIPLE OCCASIONS. THERE WERE NO WARNING LIGHTS ILLUMINATED; HOWEVER, THE INTERIOR LIGHTS WOULD NOT ILLUMINATE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE IGNITION SWITCH NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

NHTSA ODI #10731076

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.