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2002 Chevrolet Cavalier

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Cavalier do not stand out strongly from the model-year median of 140.

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When problems were reported

Mileage at the reported incident

102 reports with mileage · 94 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

24 crash reports4 fire reports19 injury reports

Engine And Engine Cooling complaints

22 reports
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Mileage unknown · Dec 8, 2004
Engine And Engine Cooling

TIMING CHAIN BROKE AT ABOUT 45 MPH, CAUSING ENGINE TO FAIL. RESULTS DETERMINED BY THE DEALER SHOWED THAT TIMING CHAIN SHATTERED, TEARING UP THE ENGINE.*AK

NHTSA ODI #10103359

Mileage unknown · Sep 14, 2004
Engine And Engine Cooling

THE DRIVER WAS DRIVING VEHICLE STALLED. THE DRIVER TRIED TO RESTART,BUT WAS UNABLE TO. THE CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE PROBLEM CAN NOT BE DUPLICATED. PLEASE FILL IN ADDITIONAL INFORMATION.

NHTSA ODI #10092183

Mileage unknown · Jul 19, 2004
Engine And Engine CoolingFuel System, Gasoline

WHEN DRIVING, CAN SMELL COOLANT AND SEE GREASY FILM ON WINDSHIELD. WHICH MAKES ALL OCCUPANTS THIRSTY. (THIS WAS EVEN BEFORE IT HIT MORE THAN A HUNDRED MILES) OVERFLOW COMPARTMENT FOR COOLANT STARTED OVERFLOWING AND LOW COOLANT LIGHT CAME ON. ENGINE TEMPERATURE GAUGE KEEPS MOVING AROUND, AND STAYS ABOVE NORMAL MOST OF THE TIME…

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WHEN DRIVING, CAN SMELL COOLANT AND SEE GREASY FILM ON WINDSHIELD. WHICH MAKES ALL OCCUPANTS THIRSTY. (THIS WAS EVEN BEFORE IT HIT MORE THAN A HUNDRED MILES) OVERFLOW COMPARTMENT FOR COOLANT STARTED OVERFLOWING AND LOW COOLANT LIGHT CAME ON. ENGINE TEMPERATURE GAUGE KEEPS MOVING AROUND, AND STAYS ABOVE NORMAL MOST OF THE TIME. WAS DRIVING AND THE CAR JUST DIED OUT ON ME, I RESTARTED THE CAR AND MOVED OFF THE BUSY HIGHWAY. WITH ALL OF THESE INCIDENTS, I TOOK IT TO THE DEALER SHOP BUT WAS TOLD THERE WAS NOTHING WRONG WITH IT. I TOOK IT TO A MECHANIC AND HE TOLD ME THAT THE HEAT SENSOR WAS OUT AS WELL AS THE THERMOSTAT. THE GAUGE CONTINUED TO MOVE UP AND DOWN. I HAD A FUEL PUMP REPLACED BUT IT WAS A DEFECTIVE PART. THIS WAS ALL IN THE COURSE OF THREE MONTHS. *JB

NHTSA ODI #10081345

Mileage unknown · Jun 4, 2004
Engine And Engine Cooling

CONSUMER PURCHASED A VEHICLE FOR DAUGHTER, AND VEHICLE EXHIBITED SEVERAL MAJOR PROBLEMS. VEHICLE OVERHEATED, AND HAD A NEW THERMOSTAT AND FUEL FILTER REPLACED. WHEN TRYING TO START THE VEHICLE IT ACTED AS IF DID NOT WANT TO START. VEHICLE WAS JUST NOT FIRING CORRECTLY BECAUSE IT WAS VERY DIFFICULT TO START. CONSUMER WANTED …

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CONSUMER PURCHASED A VEHICLE FOR DAUGHTER, AND VEHICLE EXHIBITED SEVERAL MAJOR PROBLEMS. VEHICLE OVERHEATED, AND HAD A NEW THERMOSTAT AND FUEL FILTER REPLACED. WHEN TRYING TO START THE VEHICLE IT ACTED AS IF DID NOT WANT TO START. VEHICLE WAS JUST NOT FIRING CORRECTLY BECAUSE IT WAS VERY DIFFICULT TO START. CONSUMER WANTED TO KNOW IF THERE WERE ANY RECALLS ON THIS VEHICLE.*AK THE VEHICLE BECAME EVEN MORE DIFFICULT TO START AND THE COOLANT AND TEMPERATURE GAUGES WERE ILLUMINATED. WHEN THE COOLANT WAS CHECKED IT WAS AT A NORMAL LEVEL BUT LOOKED LIKE SOMETHING OTHER THAN COOLANT WAS IN THE TANK. THE OIL WAS CHECKED AND LOOKED LIKE BROWN MERKY LIQUID. *NM

NHTSA ODI #10070211

Mileage unknown · Jan 28, 2004
Engine And Engine Cooling

WHILE DRIVING CONSUMER HEARD A KNOCKING NOISE COMING FROM UNDERNEATH THE VEHICLE. CONSUMER WAS ABLE TO DRIVE THE VEHICLE TO SEARS MECHANIC SHOP, AND MECHANIC DETERMINED THAT MOTOR MOUNT BROKE AND CRACKED IN HALF, CAUSING THE ENGINE TO DROP DOWN HALF SHAFT. CONSUMER CONTACTED MANUFACTURER ABOUT THE PROBLEM, AND MANUFACTU…

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WHILE DRIVING CONSUMER HEARD A KNOCKING NOISE COMING FROM UNDERNEATH THE VEHICLE. CONSUMER WAS ABLE TO DRIVE THE VEHICLE TO SEARS MECHANIC SHOP, AND MECHANIC DETERMINED THAT MOTOR MOUNT BROKE AND CRACKED IN HALF, CAUSING THE ENGINE TO DROP DOWN HALF SHAFT. CONSUMER CONTACTED MANUFACTURER ABOUT THE PROBLEM, AND MANUFACTURER INSISTED THAT CONSUMER WAS RESPONSIBLE TO PAY FOR PARTS AND LABOR BECAUSE WARRANTY EXPIRED. *AK

NHTSA ODI #10056059

8,663 miles · Dec 11, 2003
Engine And Engine CoolingExterior LightingLatches/locks/linkages

ENGINE CHECK LIGHT STAYED ON. WHEN DRIVING LIGHTS TURNED OFF THEN FLICKERED. ALSO, WINDSHIELD WIPERS AND AUTOMATIC LOCKS OPERATED POORLY. VEHICLE WAS TAKEN TO DEALERSHIP ON SEVERAL OCCASIONS FOR THE SAME PROBLEMS.*AK ON FOR OCCASIONS CONSUMER WAS DRIVING WHEN VEHICLE HEADLIGHTS WENT OUT. ANOTHER PROBLEM CONSUMER IS EXPER…

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ENGINE CHECK LIGHT STAYED ON. WHEN DRIVING LIGHTS TURNED OFF THEN FLICKERED. ALSO, WINDSHIELD WIPERS AND AUTOMATIC LOCKS OPERATED POORLY. VEHICLE WAS TAKEN TO DEALERSHIP ON SEVERAL OCCASIONS FOR THE SAME PROBLEMS.*AK ON FOR OCCASIONS CONSUMER WAS DRIVING WHEN VEHICLE HEADLIGHTS WENT OUT. ANOTHER PROBLEM CONSUMER IS EXPERIENCING IS THE WINDSHIELD WIPERS COME TO A COMPLETE STOP WHILE IN USE. THERE IS ALSO A PROBLEM WITH THE DOOR LOCKS. VEHICLE HAS BEEN SERVICED ON VARIOUS OCCASIONS FOR ELECTRICAL PROBLEMS. DURING ONE SERVICE VISIT THE BODY CONTROL MODULE WAS REPLACED AND THE THEFT DETERRENT SYSTEM WAS PROGRAMMED. EVEN AFTER SEVERAL SERVICE VISITS VEHICLE STILL EXPERIENCING PROBLEMS WITH WINDSHIELD WIPERS, DOOR LOCKS, TURN SIGNALS, AND HAZARD LIGHTS.*MR

NHTSA ODI #10050410

6,500 miles · Nov 13, 2003
Engine And Engine Cooling

CAR SURGES WHEN COLD, UNDER SLOW ACCELERATION. GIVES A FEELING OF HOLDING BACK, UNDER SLOW ACCELERATION. RUNS FINE WHEN WARM. FIRST 3 MINUTES THEN CLEARS UP. *LA

NHTSA ODI #10046884

Mileage unknown · Sep 10, 2003
Engine And Engine Cooling

NAR 9-10-03. SAFETY DEFECT IN 2002 CHEVY CAVALIER. ENGINE COOLANT LEAK. *CB

NHTSA ODI #10039842

5,600 miles · Aug 7, 2003
Engine And Engine Cooling

WHILE DRIVING 60 MPH, THE SERVICE ENGINE LIGHT CAME ON AND THE ENGINE STALLED. THE DEALERSHIP SERVICED THE VEHICLE, AND REPLACED SEVERAL COMPONENTS, BUT THE PROBLEM STILL CONTINUED. *AK *CB. THE FUEL FILTER AND OXYGEN SENOR WAS REPLACED HOWEVER THE PROBLEM CONTINUED. THE CONSUMER BELIEVED THE PROBLEM WAS ELECTRICAL. *JB

NHTSA ODI #10026887

5,424 miles · Jul 12, 2003
Engine And Engine CoolingVehicle Speed Control

ENGINE AND VEHICLE SPEED SOMETIMES, BUT INTERMITTENTLY, DO NOT RESPOND TO DRIVER CONTROL - VEHICLE ACCELERATES ON ITS OWN. WHEN THAT HAPPENS, HAD TO RIDE BRAKES TO CONTROL SPEED. THIS HAPPENED FIVE TIMES WITH INCREASING SEVERITY OVER A PERIOD OF TIME - ON THE SIXTH TIME THE VEHICLE REACHED 60MPH WITHOUT THE ACCELERATOR BEING T…

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ENGINE AND VEHICLE SPEED SOMETIMES, BUT INTERMITTENTLY, DO NOT RESPOND TO DRIVER CONTROL - VEHICLE ACCELERATES ON ITS OWN. WHEN THAT HAPPENS, HAD TO RIDE BRAKES TO CONTROL SPEED. THIS HAPPENED FIVE TIMES WITH INCREASING SEVERITY OVER A PERIOD OF TIME - ON THE SIXTH TIME THE VEHICLE REACHED 60MPH WITHOUT THE ACCELERATOR BEING TOUCHED. REVIEW OF ODI COMPLIANTS SHOWS AN INCREASING NUMBER OF SIMILAR RELATED COMPLAINTS ON THIS MODEL WITH AGE. HAD PURCHASED CAR TO GIVE TO MY NEWLY LICENSED DAUGHTER, WHO, DUE TO LACK OF EXPERIENCE, WAS INITIALLY UNSURE IF THE PROBLEM WAS WITH HER OR THE CAR. THE LAST TIME SCARED HER, AND THE DEALER'S REP SAID "IT WAS AN ACCIDENT WAITING TO HAPPEN". DEALER DID A GOOD JOB IN PERSISTING WITH THE PROBLEM, WHICH WAS FINALLY (AFTER TWO DAYS) TRACED TO THE ACCELERATOR CONTROL CABLE DUST COVER COMING LOOSE AND WEDGING ITSELF BETWEEN THE CABLE AN ACTUATOR IN A DIFFICULT TO DETECT LOCATION.*AK

NHTSA ODI #10025959

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.