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2000 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2000 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

120 reports with mileage · 195 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports8 fire reports13 injury reports

What owners actually said

315 reports
169,000 miles · Feb 28, 2009
Fuel System, Other

2000 CAVALIER FUEL PUMP WENT OUT CHEVROLET ---THIS SEEMS TO BE A VERY COMMON PROBLEM WITH A VERY EXPENSIVE SOLUTION 280 FOR A NEW ONE PLUS THE AGGRAVATION OF TRYING TO TAKE APART AND REPLACE THE HOSES WHY DON'T THEY JUST RECALL THESE CARS 200-2004 AT LEAST TO REPLACE THE WEAK JUNKY FUEL PUMPS WITH BETTER ONES. *TR

NHTSA ODI #10260292

60,000 miles · Jan 2, 2009
Visibility

MY PASSENGER SIDE WINDOW IN MY Z24 CAVALIER IS NOT WORKING AGAIN. I REPLACED THE MOTOR 2 YEARS AGO AT 60K MILES NOW I HAVE 95K MILES AND IT HAS GONE OUT AGAIN. IS CHEVY GOING TO REPLACE OR RECALL THIS SO I DON'T HAVE TO PAY MORE MONEY FOR A MOTOR? I REPLACED IT THE FIRST TIME BECAUSE WHAT IF A CHILD OR PASSENGER GOT THERE HAN…

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MY PASSENGER SIDE WINDOW IN MY Z24 CAVALIER IS NOT WORKING AGAIN. I REPLACED THE MOTOR 2 YEARS AGO AT 60K MILES NOW I HAVE 95K MILES AND IT HAS GONE OUT AGAIN. IS CHEVY GOING TO REPLACE OR RECALL THIS SO I DON'T HAVE TO PAY MORE MONEY FOR A MOTOR? I REPLACED IT THE FIRST TIME BECAUSE WHAT IF A CHILD OR PASSENGER GOT THERE HAND STUCK IN WINDOW AND I COULD NOT GET THE WINDOW OPEN AGAIN BECAUSE OF THE MOTOR PROBLEMS. THIS IS A SAFETY CONCERN OF MINE THAT SHOULD BE ADDRESSED BY CHEVY. *TR

NHTSA ODI #10253634

172,000 miles · Oct 29, 2008
Electrical System

TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE VEHICLE FAILED TO START WHEN THE KEY WAS INSERTED INTO THE IGNITION. SHE TOOK THE VEHICLE TO A LOCAL REPAIR SHOP AND HAD THE STARTER REPLACED. IMMEDIATELY AFTER THE REPAIR, THE FAILURE RECURRED. SHE TOOK THE VEHICLE BACK TO THE REPAIR SHOP AND WAS ADV…

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TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE VEHICLE FAILED TO START WHEN THE KEY WAS INSERTED INTO THE IGNITION. SHE TOOK THE VEHICLE TO A LOCAL REPAIR SHOP AND HAD THE STARTER REPLACED. IMMEDIATELY AFTER THE REPAIR, THE FAILURE RECURRED. SHE TOOK THE VEHICLE BACK TO THE REPAIR SHOP AND WAS ADVISED THAT AN ADD ON STARTER RELAY NEEDED TO BE INSTALLED IN HER VEHICLE. THE DEALER STATED THAT HER VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 04V036000 (ELECTRICAL SYSTEM:IGNITION:SWITCH); THEREFORE, THEY WOULD NOT ASSUME RESPONSIBILITY FOR THE REPAIR. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 172,000.

NHTSA ODI #10247145

101,000 miles · Sep 25, 2008
Fuel System, Gasoline

MY CAR WOULD INTERMITTENTLY NOT START. WOULD RUN FINE, START SEVERAL TIMES WHILE DRIVING TO DIFFERENT LOCATIONS AND THEN NOT START. LEFT ME AND MY YOUNG DAUGHTER STRANDED, WOULD NOT HAVE BEEN GOOD IF IT WERE IN A BAD PART OF TOWN OR HAD I NOT HAD FAMILY CLOSE TO COME GET ME. NOW I CAN'T GET IT TO START AT ALL, DON'T HEAR THE FUE…

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MY CAR WOULD INTERMITTENTLY NOT START. WOULD RUN FINE, START SEVERAL TIMES WHILE DRIVING TO DIFFERENT LOCATIONS AND THEN NOT START. LEFT ME AND MY YOUNG DAUGHTER STRANDED, WOULD NOT HAVE BEEN GOOD IF IT WERE IN A BAD PART OF TOWN OR HAD I NOT HAD FAMILY CLOSE TO COME GET ME. NOW I CAN'T GET IT TO START AT ALL, DON'T HEAR THE FUEL PUMP PRIME. A MECHANIC TOLD ME TO HIT GAS TANK WITH MALLET WHILE TRYING TO START IT. IT STARTED BY DOING THAT, AND I WAS TOLD THE FUEL PUMP IS BAD AND NEEDS TO BE REPLACED, WHICH IS GOING TO COST OVER $700...MONEY I DON'T HAVE. THIS I AM FINDING TO BE A VERY COMMON PROBLEM WITH THIS CAR....CHECK OUT THIS DISCUSSION FORUM FOR MANY MORE COMPLAINTS OF THE SAME PROBLEM AT........ HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHEVROLET-CAVALIER/TVINIC5TFU5SFSI5H ............. THIS CAR REALLY NEEDS TO BE RECALLED FOR THE FUEL PUMP, IT IS DEFECTIVE AND DANGEROUS. *TR

NHTSA ODI #10243417

Mileage unknown · Sep 9, 2008
Tires

TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE VEHICLE HAS YOKOHAMA ALLEGIANCE IV TIRES, SIZE P19570R14 (NA). WHILE DRIVING 65 MPH, THE VEHICLE BEGAN MAKING RATTLING NOISES. THE CONTACT WAS UNABLE TO DETERMINE THE ORIGIN OF THE NOISE. DURING DECELERATION, THE TREAD SEPARATED FROM THE TIRE. HE ABRUBPTLY STOPPED AND EXITE…

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TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE VEHICLE HAS YOKOHAMA ALLEGIANCE IV TIRES, SIZE P19570R14 (NA). WHILE DRIVING 65 MPH, THE VEHICLE BEGAN MAKING RATTLING NOISES. THE CONTACT WAS UNABLE TO DETERMINE THE ORIGIN OF THE NOISE. DURING DECELERATION, THE TREAD SEPARATED FROM THE TIRE. HE ABRUBPTLY STOPPED AND EXITED THE VEHICLE. HE THEN NOTICED FRONT END DAMAGE AND IT APPEARED THAT THE FRONT PASSENGER SIDE TIRE EXPERIENCED COMPLETE TREAD SEPARATION. HE TOOK THE TIRE TO THE MANUFACTURER FOR INSPECTION. IT APPEARED AS IF THE TIRE STRUCK A CURB AND WAS NOT A MANUFACTURER DEFECT. THE CONTACT STATED THAT HE DID NOT STRIKE ANY CURBS, WHICH MADE IT IMPOSSIBLE FOR THE TREAD TO SEPARATE SO SUDDENLY. HE BELIEVES THIS IS DUE TO A MANUFACTURER DEFECT IN THE TIRE. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 93,836.

NHTSA ODI #10241445

12,000 miles · Jul 7, 2008
StructureUnknown Or Other

TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER Z24. THE CONTACT STATED THAT THE PAINT ON THE HOOD, ROOF, TRUNK AND SPOILER OF THE VEHICLE BEGAN TO CHIP AND PEEL OFF. AS TIME PROGRESSED, HE NOTICED THAT OTHER VEHICLES OF THE SAME MODEL WERE EXPERIENCING THE SAME FAILURES. THE DEALER AND MANUFACTURER HAVE NOT BEEN NOTIFIED. THE…

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TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER Z24. THE CONTACT STATED THAT THE PAINT ON THE HOOD, ROOF, TRUNK AND SPOILER OF THE VEHICLE BEGAN TO CHIP AND PEEL OFF. AS TIME PROGRESSED, HE NOTICED THAT OTHER VEHICLES OF THE SAME MODEL WERE EXPERIENCING THE SAME FAILURES. THE DEALER AND MANUFACTURER HAVE NOT BEEN NOTIFIED. THE FAILURE MILEAGE WAS 12,000 AND CURRENT MILEAGE WAS 36,000. UPDATED 09/16/08. *LJ UPDATED 09/18/08. *JB

NHTSA ODI #10233354

90,000 miles · Apr 6, 2008
Fuel System, Gasoline

WHEN TRAVELING AT HIGHWAY SPEEDS THE CAR CUTS OUT AND DIES AND THEN DOESN'T RESTART. THIS IS DUE TO A PREMATURE FAILURE OF THE FUEL PUMP. I BELIEVE THE PROBLEM IS DESIGN RELATED. THE PUMP FAILED AT 90,000 MI. *TR

NHTSA ODI #10223487

17,000 miles · Mar 13, 2008
Electrical SystemFire

TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. IN MARCH OF 2005, THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR ROUTINE SERVICE AND THEY STATED THAT SHE NEEDED A RELAY SWITCH AND A NEW WIRING HARNESS. THERE WERE NO FAILURES AT THAT TIME. WHILE DRIVING 45 MPH, THE CONTACT NOTICED SMOKE AND THE KEY IN THE IGNITION WAS GETTING H…

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TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. IN MARCH OF 2005, THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR ROUTINE SERVICE AND THEY STATED THAT SHE NEEDED A RELAY SWITCH AND A NEW WIRING HARNESS. THERE WERE NO FAILURES AT THAT TIME. WHILE DRIVING 45 MPH, THE CONTACT NOTICED SMOKE AND THE KEY IN THE IGNITION WAS GETTING HOT. THE DEALER STATED THAT SHE NEEDED ANOTHER NEW IGNITION SWITCH AND WIRING HARNESS AT THE COST OF $403.23. THE FAILURE MILEAGE WAS 17,000 AND CURRENT MILEAGE WAS 32,000.

NHTSA ODI #10221019

Mileage unknown · Mar 13, 2008
StructureVisibility

WINDSHIELD CRACKED WITHOUT WARNING- NO OUTSIDE FORCES (EG. ROCK) IN THE MIDDLE ABOUT 12 MONTHS AGO. DASH CRACKED DOWN THE MIDDLE 3/10/08- NO REASON. WORRIED ABOUT SAFETY BAGS OPERATING CORRECTLY. KNOW OF MANY OTHER CAVALIERS WITH SAME DASHBOARD PROBLEM. *TR

NHTSA ODI #10221014

87,600 miles · Feb 29, 2008
Structure

DASH IS CRACKED RIGHT WHERE IT MEETS THE WINDOW IN THE CENTER AND TO THE FAR RIGHT. ALSO, THE CLEAR COAT & PAINT ON THE ENTIRE CAR IS COMING OFF. *TR

NHTSA ODI #10219759

Official recalls

2

04V036000 · Electrical System:ignition:switch

Jan 27, 2004

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

00V201000 · Interior Lighting

Jul 20, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH THE BI-FUEL OPTION FAIL TO COMPLY WITH FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION." THE INSTRUMENT PANEL LIGHTS IN THESE VEHICLES ARE AT FULL ILLUMINATION LEVELS AND CANNOT BE ADJUSTED. THE STANDARD REQUIRES AT LEAST TWO LEVELS OF ILLUMINATION.

Consequence & remedy

Consequence: THIS COULD MAKE IT MORE DIFFICULT TO SEE OBJECTS OUTSIDE THE VEHICLE WHEN DRIVING AT NIGHT.

Remedy: DEALERS WILL REPLACE THE FUEL TYPE INDICATOR SWITCH ASSEMBLY, WHICH INCLUDES THE INSTRUMENT PANEL ILLUMINATION CONTROL.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available