NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
315 reports50,000 miles · Mar 16, 2011
Electrical SystemEngine And Engine CoolingExterior Lighting
PURCHASED USED 2000 CAVALIER IN 2006. FIRST PROBLEM (WHICH HAS CONTINUED FOR 5 YEARS) IS THAT THE SERVICE LIGHT WILL COME ON WHEN THE CAR IS CRANKED UNLESS THE HEADLIGHTS ARE FIRST TURNED ON. IF YOU TURN THE HEADLIGHTS OFF WHILE DRIVING, THE SERVICE LIGHT COMES ON. IT WILL NOT GO OFF UNLESS YOU TURN THE CAR OFF AND RESTART …
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PURCHASED USED 2000 CAVALIER IN 2006. FIRST PROBLEM (WHICH HAS CONTINUED FOR 5 YEARS) IS THAT THE SERVICE LIGHT WILL COME ON WHEN THE CAR IS CRANKED UNLESS THE HEADLIGHTS ARE FIRST TURNED ON. IF YOU TURN THE HEADLIGHTS OFF WHILE DRIVING, THE SERVICE LIGHT COMES ON. IT WILL NOT GO OFF UNLESS YOU TURN THE CAR OFF AND RESTART IT (WITH HEADLIGHTS ON). SECOND PROBLEM IS THAT FUEL HAND DOES NOT REFLECT ACCURATE AMOUNT OF GASOLINE IN TANK. IT GOES UP AND DOWN WHILE DRIVING (WITH THE CHECK GAUGES LIGHT ON). OR SOMETIMES IT IS STUCK ON E OR STUCK ON F REGARDLESS OF HOW MUCH FUEL IS ACTUALLY PRESENT. THIRD PROBLEM IS THAT CAR INTERMITTENTLY OVERHEATS AND IS ALWAYS LOSING COOLANT. I HAVE REPLACED THERMOSTAT, WATER PUMP, & RADIATOR. THREE DIFFERENT MECHANICS CANNOT FIND A LEAK IN THE COOLING SYSTEM (DESPITE PRESSURE TESTING, COMPRESSION TESTING, & BLOCK TESTING). WE ARE BAFFLED WHY IT CANNOT RETAIN CONSTANT COOLANT LEVELS. THIS IS A VERY FRUSTRATING SITUATION AS I AM LEFT WITHOUT RELIABLE TRANSPORTATION. *TR
NHTSA ODI #10390337
162,000 miles · Feb 13, 2011
Structure
I OWN A 2000 CHEVROLET CAVALIER WITH SEVERE STRUCTURAL INTEGRITY PROBLEMS RELATING TO THE DASH BOARD BODY. THE PROBLEM IS NOT SIMPLY A CRACK IN THE FRONT WINDSHIELD PANEL (WHICH IS COMMON ON THESE CARS), BUT THE ENTIRE DASH IS CRACKING FROM WITHIN AND THROUGHOUT THE BODY OF THE DASH. AFTER RECENTLY REMOVING THE TOP PART OF THE…
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I OWN A 2000 CHEVROLET CAVALIER WITH SEVERE STRUCTURAL INTEGRITY PROBLEMS RELATING TO THE DASH BOARD BODY. THE PROBLEM IS NOT SIMPLY A CRACK IN THE FRONT WINDSHIELD PANEL (WHICH IS COMMON ON THESE CARS), BUT THE ENTIRE DASH IS CRACKING FROM WITHIN AND THROUGHOUT THE BODY OF THE DASH. AFTER RECENTLY REMOVING THE TOP PART OF THE DASH, IT WAS DISCOVERED THAT EVEN THE SUPPORTING STRUCTURE AROUND THE PASSENGER AIR BAG UNIT IS CRACKED AND BROKEN AWAY. THIS COULD RESULT IN A FAILURE OF THE AIR BAG SYSTEM. ALL OF THE PLASTIC WITHIN THE BODY OF THE DASH IS EXTREMELY BRITTLE AND PIECES OF PLASTIC ACTUALLY FALL IN TO THE FLOORBOARD WHILE DRIVING SOMETIMES. I AM CERTAIN THAT THE PASSENGER AIR BAG WILL NOT DEPLOY PROPERLY SINCE IT IS NO LONGER SECURED CORRECTLY AND THIS COULD POSE A SERIOUS SAFETY CONCERN FOR A PASSENGER IN THE VEHICLE IN THE EVENT OF A COLLISION. *TR
NHTSA ODI #10382497
208,000 miles · Jan 10, 2011
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE BEGAN TO JERK ABNORMALLY AND THE VEHICLE STALLED. THE BATTERY WARNING LIGHT WAS ILLUMINATED WHEN THE FAILURE OCCURRED. THE CONTACT ATTEMPTED TO START THE VEHICLE YET IT EXHIBITED AN ABNORMAL KNOCKING BEFORE STA…
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TL* THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE BEGAN TO JERK ABNORMALLY AND THE VEHICLE STALLED. THE BATTERY WARNING LIGHT WAS ILLUMINATED WHEN THE FAILURE OCCURRED. THE CONTACT ATTEMPTED TO START THE VEHICLE YET IT EXHIBITED AN ABNORMAL KNOCKING BEFORE STALLING AGAIN. AFTER SEVERAL ATTEMPTS, THE CONTACT WAS ABLE TO RESTART THE VEHICLE YET IT STALLED A THIRD TIME. THE VEHICLE WAS THEN TOWED TO THE CONTACTS PLACE OF RESIDENCE. THE VEHICLE WAS NEITHER INSPECTED NOR REPAIRED FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 208,000.
NHTSA ODI #10375438
102,000 miles · Nov 12, 2010
Air BagsCrashInjury
MY DAUGHTER WAS DRIVING THE 2000 CAVALEIR FROM CHURCH TO HER COLLEGE WHEN SHE STOPPED AT A STOP SIGN AND LOOKED LEFT AND THEN RIGHT AND PROCEEDED THROUGH THE INTERSECTION AND FAILED TO SEE A CHRYSLER MINIVAN COMING FROM HER LEFT.. SHE BRAKED AND THE MINIVAN T-BONED HER CAR ON THE LEFT SIDE AND HER CAR PROCEEDED TO TURN 90 DEGR…
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MY DAUGHTER WAS DRIVING THE 2000 CAVALEIR FROM CHURCH TO HER COLLEGE WHEN SHE STOPPED AT A STOP SIGN AND LOOKED LEFT AND THEN RIGHT AND PROCEEDED THROUGH THE INTERSECTION AND FAILED TO SEE A CHRYSLER MINIVAN COMING FROM HER LEFT.. SHE BRAKED AND THE MINIVAN T-BONED HER CAR ON THE LEFT SIDE AND HER CAR PROCEEDED TO TURN 90 DEGREES TO THE RIGHT FOR 20 FEET AND STOPPED. THE MOST DAMAGE OCCURED ON THE PASSENGER DOOR, TO THE FRONT TIRE WAS PUSHED IN...THE WHOLE STEERING WHEEL ASSEMBLY WAS PUSHED FORWARD. THE FRONT PASSENGER WAS SEVERELY INJURED WITH SEVERE HEAD TRAUMA AND SKULL FRACTURE.SHE IS PRESENTLY IN A COMA. THE DRIVER OF THE VEHICLE HAD A CONCUSSION,SEVERE LACERATIONS ON THE BACK OF HER HEAD , AND BRUISING ON HER ARMS AND LEGS. THE THIRD PASSENGER IN THE REAR DRIVERS SIDE HAD MINOR INJURIES.
NHTSA ODI #10366117
112,000 miles · Aug 9, 2010
Structure
TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT WHEN HE TOOK THE VEHICLE TO A REPAIR SHOP, HE WAS INFORMED THAT THE ENTIRE FRAME WAS COVERED WITH RUST AND THAT THE MODEL WAS NOTORIOUS FOR THAT TYPE OF FAILURE. THE CONTACT STATED THAT THE FRAME COULD NOT BE REPAIRED. THE CONTACT CALLED THE DEALER WHO STATED…
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TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT WHEN HE TOOK THE VEHICLE TO A REPAIR SHOP, HE WAS INFORMED THAT THE ENTIRE FRAME WAS COVERED WITH RUST AND THAT THE MODEL WAS NOTORIOUS FOR THAT TYPE OF FAILURE. THE CONTACT STATED THAT THE FRAME COULD NOT BE REPAIRED. THE CONTACT CALLED THE DEALER WHO STATED THAT THERE WERE NO RELATED RECALLS. THE CONTACT HAD NOT SPOKEN WITH THE MANUFACTURER WHEN THE COMPLAINT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 112,000.
NHTSA ODI #10348221
185,000 miles · Feb 18, 2010
Equipment Adaptive/mobilityVehicle Speed Control
I TOOK MY FOOT OFF THE GAS PEDAL TO BEGIN TO SLOW AS I APPROACHED A RED LIGHT. THE VEHICLE DID NOT SLOW DOWN BUT INSTEAD CONTINUED TO ACCELERATE, AS THE GAS PEDAL WAS STUCK DOWN. I WAS SURPRISED AND PUSHED DOWN ON THE BRAKE PEDAL, AND THE CAR WAS ABLE TO STOP. ONCE THE LIGHT TURNED GREEN AND I TOOK MY FOOT OFF THE BRAKE, THE …
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I TOOK MY FOOT OFF THE GAS PEDAL TO BEGIN TO SLOW AS I APPROACHED A RED LIGHT. THE VEHICLE DID NOT SLOW DOWN BUT INSTEAD CONTINUED TO ACCELERATE, AS THE GAS PEDAL WAS STUCK DOWN. I WAS SURPRISED AND PUSHED DOWN ON THE BRAKE PEDAL, AND THE CAR WAS ABLE TO STOP. ONCE THE LIGHT TURNED GREEN AND I TOOK MY FOOT OFF THE BRAKE, THE CAR IMMEDIATELY BEGAN ACCELERATING QUICKLY WITHOUT TOUCHING THE GAS PEDAL, WHICH WAS STILL STUCK DOWN. I PUSHED THE GAS PEDAL REPEATEDLY WITH MY FOOT UNTIL IT BECAME UNSTUCK, AND IMMEDIATELY DROVE TO A NEARBY AUTO REPAIR FACILITY. THE TECHNICIAN LOOKED AT THE CAR AND DISCOVERED THAT THE GAS PEDAL HAD STUCK ON THE DRIVER'S FLOOR MAT, WHICH APPEARED WARPED NEAR THE PEDAL AREA. DUE TO THE INDENTATION IN THE MAT, IT APPEARED THAT THE PEDAL HAD BEEN RUBBING ON THE MAT FOR SOME TIME BEFORE BECOMING TOTALLY STUCK. THERE WERE NO INJURIES, AND I IMMEDIATELY REMOVED THE MAT AND HAVE NOT HAD ANY PROBLEMS SINCE THEN. THE FLOOR MAT IS THE ORIGINAL MANUFACTURER MAT SUPPLIED WITH THE CAR. *TR
NHTSA ODI #10311647
99,000 miles · Jan 23, 2010
Service Brakes, Hydraulic
ABS LIGHT ON BRAKES NOT WORKING RIGHT HUB WOBBLING!! *TR
NHTSA ODI #10302029
53,857 miles · Jan 16, 2010
Structure
DASH BOARD CRACKED AND WAS REPLACED ONCE ALREADY AND NEEDS TO BE REPLACED AGAIN AND DEALERS REFUSED. THE DASHBOARD IS ALMOST COMPLETELY GONE AND IT STARTS WITH A CRACK IN THE MIDDLE NEAR WINDSHIELD AND THEN THE WHOLE DASH GOES EVEN AROUND THE HEATER AND RADIO AREA. I FIRMLY BELIEVE THAT THIS IS DANGEROUS SINCE NONE OF THE INSTR…
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DASH BOARD CRACKED AND WAS REPLACED ONCE ALREADY AND NEEDS TO BE REPLACED AGAIN AND DEALERS REFUSED. THE DASHBOARD IS ALMOST COMPLETELY GONE AND IT STARTS WITH A CRACK IN THE MIDDLE NEAR WINDSHIELD AND THEN THE WHOLE DASH GOES EVEN AROUND THE HEATER AND RADIO AREA. I FIRMLY BELIEVE THAT THIS IS DANGEROUS SINCE NONE OF THE INSTRUMENTS ARE WORKING PROPERLY NOW. THERE IS PLASTIC FALLING OFF EVERYTIME YOU DRIVE THE CAR AND HIT THE SLIGHTEST BUMP IN THE ROAD. *TR
NHTSA ODI #10300006
500 miles · Oct 14, 2009
Electrical System
TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE FUSE THAT CONTROLS THE INSTRUMENT CONTROL PANEL HAS CONSISTENTLY FAILED. EACH MONTH HE IS REQUIRED TO REPLACE THE FUSE. HE ALSO CLEANS THE FUSES REGULARLY. THE DEALER WILL BE NOTIFIED TO DIAGNOSE THE FAILURE. THE FAILURE HAS OCCURRED SINCE THE VEHICLE WAS…
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TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE FUSE THAT CONTROLS THE INSTRUMENT CONTROL PANEL HAS CONSISTENTLY FAILED. EACH MONTH HE IS REQUIRED TO REPLACE THE FUSE. HE ALSO CLEANS THE FUSES REGULARLY. THE DEALER WILL BE NOTIFIED TO DIAGNOSE THE FAILURE. THE FAILURE HAS OCCURRED SINCE THE VEHICLE WAS PURCHASED IN 2001. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 500.
NHTSA ODI #10287348
91,600 miles · Mar 13, 2009
Electrical SystemFire
TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT EXPERIENCED ISSUES STARTING THE VEHICLE. THE DEALER COULD NOT IDENTIFY THE FAILURE; HOWEVER, A MUFFLER SHOP REPAIRED THE STARTER ON THE VEHICLE. AFTER THE REPAIR, THE STARTER BEGAN TO OVERHEAT AND BURNED THE INTERIOR OF THE VEHICLE. THE CURRENT MILEAGE WAS 91,812 AND…
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TL*THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT EXPERIENCED ISSUES STARTING THE VEHICLE. THE DEALER COULD NOT IDENTIFY THE FAILURE; HOWEVER, A MUFFLER SHOP REPAIRED THE STARTER ON THE VEHICLE. AFTER THE REPAIR, THE STARTER BEGAN TO OVERHEAT AND BURNED THE INTERIOR OF THE VEHICLE. THE CURRENT MILEAGE WAS 91,812 AND FAILURE MILEAGE WAS 91,600. UPDATED 03-30-09 *BF THE CONSUMER STATED AN UNNECESSARY RELAY SWITCH WAS ADDED TO THE STARTER WHICH CAUSED THE STARTER TO MALFUNCTION. UPDATED 03/31/09.*JB
NHTSA ODI #10261757
NHTSA investigations
3EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02066 · Engine Stall Due To Fuel Starvation
Opened Sep 6, 2002 · Closed Nov 3, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Additional source detail variants (4)
Fuel System, Gasoline:delivery:fuel Pump
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Fuel System, Gasoline
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Fuel System, Other:delivery:fuel Pump
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
Fuel System, Other
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available