2018 Alfa Romeo Stelvio

I own a 2018 Alfa Romeo Stelvio (VIN: [XXX] ) with approximately 102,000 miles. The vehicle recently experienced an electrical issue caused by a failed ground strap — a known problem in these vehicles that is widely reported by other owners. After the vehicle became inoperable, I observed smoke and visible signs of burned or heat-damaged wiring in multiple areas under the hood, including ground wires not located near the main strap and crumbling insulation on the ABS wiring in the front wheel wells. The vehicle was towed to an authorized Alfa Romeo dealership, where the ground strap was replaced. However, the dealer did not inspect or document the other visibly damaged wiring, despite my specific request and description of the safety issue. They claimed the vehicle showed no error codes and was safe to drive. My concern is that the failed ground strap caused additional electrical damage to safety-critical components like the ABS system, which may result in electrical fire, loss of braking, or other failures. Alfa Romeo appears to have updated the design of the replacement ground strap (now rubber-insulated), which suggests they are aware of the issue, but they have not issued a recall or TSB. I am filing this report to document the issue and request that NHTSA investigate. I believe this is a systemic problem that affects vehicle safety, and that Alfa Romeo and its dealerships are failing to address it adequately. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

I had my radiator fail, lost all fluid and had to be towed. The car has 73,000 miles on it, is well maintained and garage kept. Alfa has sent the dealerships a Service Bulletin item about the issue, but never contacted the consumers about fixing it proactively. My son broke down on a highway, was able to limp the vehicle to a parking lot where the car had to be towed. The repair was done by Alfa and cost almost $3,000 No issues showed up prior. Once the fail happened the car was

The car never showed signs of an issue, I got on the car with my two children, when I attempted to start the car. The engine started smoking and smelled like burned plastic. We got out of the car, the smoke went on for about 15-30 seconds. After that the car did not start. The engine's wiring was charred. I was informed by the dealer a ground strap failed. This ground strap is exposed to the elements at the bottom of the engine and it's prone to corrode, rendering it useless and causing the electrical wiring to overheat and potentially start a fire.

Similar to Investigation PE24000, my 2018 Alfa Romeo Stelvio fuel pump failed during low speed driving in a parking garage. The car was rendered inoperable and would not restart. The engine failed while driving and only due to my low speed and lack of traffic at that moment, I was able to maneuver the car safely to a stop. The dealership identified the issue as relating to the fuel pump, vey similar to the Low Pressure Fuel Pump Assembly Failure investigation PE24000 run by investigator Arnaldo Torres Diaz. Just wanted to provide the information to encourage Fiat Chrysler to expand this repair into a recall for Alfa Stelvio models that also share the Alfa Giulia 2.0 liter four cylinder engine.

My 2018 Alfa Romeo Stelvio was diagnosed by a certified Alfa Romeo dealer with a major engine defect involving coolant mixing with oil. The diagnosis revealed internal failure likely stemming from the oil cooler or head gasket, and the parts estimate alone was over $17,000 — not including labor. The dealer confirmed the issue but stated no recalls apply and denied warranty coverage. The car showed early signs like minor overheating and coolant loss, but no clear warning lamps or check engine lights until the issue escalated. This defect significantly increases the risk of engine failure, overheating, or loss of power while driving — posing a serious safety concern. I have since discovered multiple other owners reporting the exact same problem in Alfa Romeo forums and consumer complaint sites. The dealer has confirmed the issue but refused support. I believe this may reflect a broader design flaw affecting many vehicles and should be investigated for potential recall.

The contact owns a 2018 Alfa Romeo Stelvio. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power. The message "Electronic Acceleration Control Disabled" was displayed. The contact pulled over and waited a while before restarting the vehicle. The vehicle was taken to the dealer, where it was determined that the low-pressure fuel pump had failed. The contact was informed that the low-pressure fuel pump and module needed to be replaced. The vehicle was not yet repaired and remained with the dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 13,500.

Car wouldn’t start, was able to jump start and take to dealer. Front ground straps at both steering knuckles have been shorted and melted leaving exposed wires. New headlamp to dash harness is needed due to complete short. This has caused electrical issues causing ABS/Power steering/auto stop lights to randomly come on and off. Unable to drive in case car stops operating while driving due to shortage. Alfa Romeo dealer has confirmed this issue. Lights did not appear until after this occurred. After researching online this appears to be a common issue reported among people owning this 2018 Alfa Romeo Stelvio due to the harness/straps/wiring melting and corroding due to design flaw. Quoted $6,450 for total repair.

Ground wire to starter had corroded and broke into. Wife tried to start the vehicle and saw smoke coming up out of the hood. This caused the main wiring harness to burn and wires to fall apart. The wires run from the front wheels up into the engine bay and throughout vehicle. The vehicle could have caught fire or could have possibly caused the brakes to fail while driving. I contacted Alfa Cares but they would not help cover cost (estimated approximately $9,000). This is not only a safety issue but a non maintenance for the customer issue. This isn’t a scheduled maintenance and is a product failure by the manufacturer. This issue should be a recall for both issues.This also caused all warning lights to come on the dash including steering, ABS, and about four other warning lights. Please consider this issue as a recall as Alfa doesn’t seem to care enough to take care of it and before someone gets hurt. The issue has been noted by an independent repair shop as well as an Alfa Romeo certified mechanic.

ABS module doesn’t work and only 2 wheels out of 4 have brakes. The car has only 55,000 miles! All 2019-2021 Alfa Romeo Stelvios have open recalls about ABS module, but mine is 2018, although the installed ABS is manufactured 2018-2023 (what includes 2019-2021 that have Recalls!). I was driving and almost killed a man who was running across the road because my brakes didn't work!!! I can't drive a car without brakes and feel safe! The problem was indicated by few independent service centers. Alfa Romeo dealer knows about this COMMON issue but doesn’t want to take responsibility for it! I’ve got warning lamps right after my brakes were broken. Not even before! The car was fully serviced on time in the dealership! BRAKE, ESC, AST, P! Also can get an invoice from the repair center if needed!