REAR DIFFERENTIAL PINION GEAR IS NOT LUBRICATED WITH GREASE DURING INITIAL ASSEMBLY. LUBRICATION OF THIS GEAR IS A COMMON PRACTICE IN THE MOTORCYCLE INDUSTRY. THIS OVERSIGHT CAUSES THE GEAR TO SLOWLY WEAR AWAY OVER TIME CAUSING CATASTROPHIC FAILURE OF THE DRIVETRAIN. IF THIS OCCURS IN A BUSY INTERSECTION SERIOUS INJURY OR DEATH …
Read full complaint
REAR DIFFERENTIAL PINION GEAR IS NOT LUBRICATED WITH GREASE DURING INITIAL ASSEMBLY. LUBRICATION OF THIS GEAR IS A COMMON PRACTICE IN THE MOTORCYCLE INDUSTRY. THIS OVERSIGHT CAUSES THE GEAR TO SLOWLY WEAR AWAY OVER TIME CAUSING CATASTROPHIC FAILURE OF THE DRIVETRAIN. IF THIS OCCURS IN A BUSY INTERSECTION SERIOUS INJURY OR DEATH MAY OCCUR. THIS IS A WELL KNOWN PROBLEM TO YAMAHA, YET THE COMPANY HAS FAILED TO CORRECT THIS DEFICIENCY OR MAKE A REPLACEMENT PART AVAILABLE. AT THE TIME WHEN MY PINION GEAR FAILED, I WAS IN MOTION AND THE SUDDEN LOSS OF FORWARD MOMENTUM PLACED ME IN THE PATH OF AN ONCOMING VEHICLE WHICH, FORTUNATELY, WAS ABLE TO SWERVE AND AVOID A COLLISION. THE ATTACHED PICTURE SHOWS THE DEFECTIVE PART, WHICH IS THE RUSTED PIECE IN THE CENTER OF THE GRAY COLORED HOUSING.
NHTSA ODI #10910882
4,052 miles · Jul 3, 2013
Power Train
AS I WAS ABOUT TO LEAVE WORK AND HEAD BACK TO MY HOTEL, MY MOTORCYCLE STOPPED WORKING. I HAD TO LOAD IT ONTO ANOTHER VEHICLE AND SENT BACK HOME TO BE INSPECTED. UPON INSPECTION MY MECHANIC HAD FOUND A GEAR IN MY FINAL DRIVE HAD CRACKED AND BROKEN. THE PART HAS MADE MY MOTORCYCLE INOPERABLE. IF THIS HAD OCCURRED ON A LONG RIDE HO…
Read full complaint
AS I WAS ABOUT TO LEAVE WORK AND HEAD BACK TO MY HOTEL, MY MOTORCYCLE STOPPED WORKING. I HAD TO LOAD IT ONTO ANOTHER VEHICLE AND SENT BACK HOME TO BE INSPECTED. UPON INSPECTION MY MECHANIC HAD FOUND A GEAR IN MY FINAL DRIVE HAD CRACKED AND BROKEN. THE PART HAS MADE MY MOTORCYCLE INOPERABLE. IF THIS HAD OCCURRED ON A LONG RIDE HOME, THE DAMAGE COULD HAVE BEEN SEVERE. *TR
NHTSA ODI #10522989
27,000 miles · Mar 12, 2010
Power Train
YAMAHA XVS 650 DRIVE SHAFT COUPLER FAILS. COULD CAUSE RIDER TO LOSE CONTROL. FACTORY DOES NOT LUBRICATE PART AT DURING ASSEMBLY AND DOES NOT INFORM OWNER TO LUBRICATE. THIS PROBLEM HAS OCCURRED TO MANY OWNERS. THIS HAPPENED TO ME, WITHOUT A MAJOR INCIDENT. YAMAHA DOES NOT SEEM TO CARE ABOUT THIS PROBLEM. *TR
NHTSA ODI #10319363
15,315 miles · Aug 21, 2006
Power Train
A NON MAINTENANCE PART ON THE DRIVE TRAIN OF MY 2003 YAMAHA 650 MOTORCYCLE WENT OUT CAUSING THE BIKE TO STOP IN THE MIDDLE OF A BUSY INTERSECTION WHICH COULD HAVE CAUSED DEATH--NO WARNING.THE MECHANIC SAID THE PART SHOULD HAVE BEEN GREASED AT THE MANUFACTURER, BUT WITH THE RUST ,THERE WAS NO SIGN OF GREASE EVER PRESENT.I HAVE S…
Read full complaint
A NON MAINTENANCE PART ON THE DRIVE TRAIN OF MY 2003 YAMAHA 650 MOTORCYCLE WENT OUT CAUSING THE BIKE TO STOP IN THE MIDDLE OF A BUSY INTERSECTION WHICH COULD HAVE CAUSED DEATH--NO WARNING.THE MECHANIC SAID THE PART SHOULD HAVE BEEN GREASED AT THE MANUFACTURER, BUT WITH THE RUST ,THERE WAS NO SIGN OF GREASE EVER PRESENT.I HAVE SINCE LEARNED THAT THERE ARE MANY, MANY PEOPLE HAVING OR HAD THE SAME PROBLEM WITH THE DRIVE TRAIN--AND I FOUND OUT THAT YAMAHA RELEASED A LETTER IN 2005 THAT THE DRIVE TRAIN SHOULD BE INSPECTED AT EVERY TIRE CHANGE- THIS SHOWS YAMAHA IDENTIFIED A PROBLEM BUT THAT WAS ALL THEY WERE WILLING TO DO---I WOULD LIKE A RECALL ON THESE BIKES 2003 650 VSTAR--- TO SAVE LIVES BECAUSE OF THE HIDDEN PROBLEM OF THE DRIVE TRAIN--- TO REPAIR THIS BIKE THE ENTIRE DRIVE HAD TO BE REPLACED AT A COST OF $775.00 AND THANKFULLY THAT WAS ALL-- CONSIDERING MY 15 YEAR OLD WAS ON THE BIKE WITH ME AT TIME OF FAILURE. PLEASE LOOK INTO THIS MATTER-THE LIFE YOU SAVE MAYBE SOMEONE YOU KNOW.
ON CERTAIN MOTORCYLES, THE ORIGINAL REPLACEMENT MOUNTING HARDWARE HOLDING THE PASSENGER SEAT TO THE FENDER COULD BREAK IF THE MOUNTING HARDWARE IS OVER TIGHTENED.
Consequence & remedy
Consequence: IF THE HARDWARE BREAKS, THE PASSENGER SEAT CAN FALL OFF THE REAR FENDER. THE PASSENGER COULD LOSE BALANCE AND FALL, CAUSING SERIOUS INJURY OR DEATH.
Remedy: OWNERS MAY ALREADY HAVE RECEIVED A LETTER FROM YAMAHA DATED MARCH 3, 2005, ABOUT THIS DEFECT. IN ORDER TO PROVIDE AN IMPROVED REMEDY TO THE REPAIR OF THE PREVIOUS RECALL, YAMAHA IS RECALLING CERTAIN MOTORCYCLES AGAIN. DEALERS WILL REPLACE THE HARDWARE HOLDING THE PASSENGER SEAT TO THE FENDER WITH COMPONENTS OF A DIFFERENT TYPE THAT WILL NOT ALLOW THE SEAT TO FALL OFF. THE RECALL BEGAN ON JUNE 15, 2005. OWNERS MAY CONTACT YAMAHA AT 1-800-88-YAMAHA.
ON CERTAIN MOTORCYCLES, THE MOUNTING HARDWARE HOLDING THE PASSENGER SEAT TO THE FENDER COULD LOOSEN DUE TO THE PASSENGER'S WEIGHT SHIFTING ON THE SEAT.
Consequence & remedy
Consequence: IF THE MOUNTING HARDWARE BECOMES LOOSE ENOUGH TO FALL OFF, THE PASSENGER SEAT CAN FALL OFF THE REAR FENDER. A PASSENGER ON THE MOTORCYCLE COULD LOSE BALANCE AND FALL, CAUSING SERIOUS INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE PASSENGER SEAT'S MOUNTING HARDWARE FREE OF CHARGE. THE RECALL BEGAN ON MARCH 4, 2005. OWNERS MAY CONTACT YAMAHA AT 1-800-227-5963.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2003 Yamaha XVS65 Problems, Complaints & Recalls | Skip That Year
Illustration