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2000 Volvo S80

Owner reports · Recalls · Investigations

More warning signs than most S80 years

Owner complaints for the 2000 Volvo S80 are substantially higher than the model-year median of 20.

About this comparison →

When problems were reported

Mileage at the reported incident

224 reports with mileage · 94 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports8 fire reports8 injury reports

What owners actually said

318 reports
39,000 miles · Aug 4, 2005
Vehicle Speed Control

DT:THE PROBLEM BEGAN IN APRIL AT STOP LIGHT. THE OWNER STATED THE CAR BEGAN TO REV. OWNER NOTICED THE RPMS RISING. THE CAR DID NOT HAVE ANY ENGINE LIGHTS ON. THE CAR STALLED IN APRIL. THE HUSBAND WAS DRIVING WHEN IT STALLED. THE WIFE HAS NEVER BEEN DRIVING WHEN IT STALLED AND SO SHE REALLY CAN'T GIVE FURTHER DETAILS ABOUT THE ST…

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DT:THE PROBLEM BEGAN IN APRIL AT STOP LIGHT. THE OWNER STATED THE CAR BEGAN TO REV. OWNER NOTICED THE RPMS RISING. THE CAR DID NOT HAVE ANY ENGINE LIGHTS ON. THE CAR STALLED IN APRIL. THE HUSBAND WAS DRIVING WHEN IT STALLED. THE WIFE HAS NEVER BEEN DRIVING WHEN IT STALLED AND SO SHE REALLY CAN'T GIVE FURTHER DETAILS ABOUT THE STALLING. THE OWNER WAS DRIVING TO WORK IN D.C. WHEN IT STALLED COMPLETELY OUT. THEN SHE TOOK IT TO DEALERSHIP. DEALERSHIP REPLACED THE ETM ON MAY 20. THE DEALERSHIP KEPT THE CAR FOR ABOUT 10 DAYS. THE OWNER DID NOT WANT TO PAY FOR A REPAIR. VOLVO OF AMERICA AGREED TO PAY FOR THE PART IF THE OWNER PAID FOR LABOR.SO THE WORK WAS DONE AT A COST OF ABOUT 700 DOLLARS TO OWNER. THE PROBLEM CONTINUED FOR THE NEXT COUPLE OF WEEKS BEFORE IT WAS REPAIRED.*AK A.CONSUMER''S E-MAIL ADDRESS IF THEY HAVE ONE SEE ONWER INFORMATION B.DID THE VEHICLE COMPLETELY STALL OUT AND DIE OR DID IT LOSE POWER AND OPERATE AT A REDUCED SPEED? THE CAR COMPLETELY STALLED OUT AND RESTARTED. C.IF NO CRASHES OR INJURIES WERE THERE ANY ''NEAR-MISSES'' CAUSED BY THE PROBLEM? THERE WAS NO NEAR MISSES IN THIS CASE. D.HAS THE PERSON TAKEN THE VEHICLE TO A DEALER FOR REPAIR, DID THE CONSUMER PAY FOR THE ENTIRE REPAIR OR DID VOLVO/THE DEALERSHIP ASSIST IN THE COST OF THE REPAIR? THE VOLVO DEALERSHIP DID NOT WANT TO PAY FOR REPAIR, BUT VOLVO OF AMERICA AUTHORIZED PAYMENT OF THE PART IF OWNER PAID FOR LABOR. E.HAS THE SAME COMPONENT BEEN REPLACED MORE THAN ONCE, OR HAVE THEY HAD SIMILAR PROBLEMS AFTER THE COMPONENT WAS REPLACED? THE COMPONENT WAS REPLACED BUT NO SIMILAR PROBLEMS HAVE RETURNED.

NHTSA ODI #10131515

48,000 miles · Aug 4, 2005
Vehicle Speed Control

I READ RECENTLY OF YOUR INQUIRY INTO A STALLING PROBLEM WITH CERTAIN VOLVO MODELS. I HAD THAT PROBLEM WITH MY 2000 VOLVO S80. FOR NO APPARENT REASON, THE CAR STARTED STALLING WITHOUT ANY WARNING. SOMETIMES IT WOULD RESTART IMMEDIATELY, SOMETIMES NOT. I MANAGED TO FIGURE OUT THAT, IF I ALWAYS KEPT THE ENGINE REVS UP (MEANING …

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I READ RECENTLY OF YOUR INQUIRY INTO A STALLING PROBLEM WITH CERTAIN VOLVO MODELS. I HAD THAT PROBLEM WITH MY 2000 VOLVO S80. FOR NO APPARENT REASON, THE CAR STARTED STALLING WITHOUT ANY WARNING. SOMETIMES IT WOULD RESTART IMMEDIATELY, SOMETIMES NOT. I MANAGED TO FIGURE OUT THAT, IF I ALWAYS KEPT THE ENGINE REVS UP (MEANING I HAD TO ALWAYS HAVE MY RIGHT FOOT ON THE THROTTLE AND KEEP THE REVS ABOVE @1500 RPM), I COULD PREVENT THE STALLING MOST OF THE TIME. I CALLED MY VOLVO DEALER, BETTEN IMPORTS, WHO UNFORTUNATELY IS 120 MILES AWAY IN GRAND RAPIDS. I WAS ABLE TO DRIVE THE CAR THERE, BUT IT WAS A LONG, NERVE-WRACKING TRIP. THEY SEEMED TO BE FAMILIAR WITH THE PROBLEM AND REPLACED THE THROTTLE BODY UNDER WARRANTY. MY CONCERN, AFTER READING SEVERAL ARTICLES BEING REPORTED IN THE ONLINE PRESS, IS THAT OTHER PEOPLE WHO HAVE HAD THIS REPAIR HAVE EXPERIENCED A RE-OCCURRENCE OF THIS PROBLEM. IN RECENT DAYS I'VE NOTICED AN UNUSUAL "HESITATION" UNDER MILD ACCELERATION SOMETIMES, BUT NOTHING WORSE - SO FAR. BELOW, THE "NUMBER OF FAILURES" IS A BEST GUESS ON MY PART. ALSO, THE "INCIDENT DATE" I'VE USED BELOW IS ACTUALLY THE DAY THE DEALER REPAIRED THE CAR, AS I DON'T HAVE A RECORD OF WHEN THE PROBLEM ACTUALLY BEGAN. IT HAD BEEN GOING ON FOR SEVERAL WEEKS BEFORE I COULD GET THE CAR REPAIRED, THOUGH.

NHTSA ODI #10131513

74,150 miles · Aug 3, 2005
Vehicle Speed Control

CAR CUTS OFF UNEXPECTEDLY WHILE DRIVING ON FREEWAY. LOSES ALL POWER AND SHUTS DOWN. I HAVE TO PUT THE CAR IN PARK AND START ENGINE AGAIN. CAR WILL ALSO CUT OFF WHEN PULLING INTO PARKING LOTS WHILE TRYING TO PARK. THIS HAS BEEN GOING ON SINCE CAR WAS PURCHASED IN MARCH OF 2005. *NM

NHTSA ODI #10131465

64 miles · Aug 3, 2005
Vehicle Speed Control

IN OCTOBER 2001 WHILE DRIVING AT NIGHT MY LIGHTS WENT OFF. THE FOLLOWING DAY WHILE I WAS CROSSING THE STREET MY CAR STALLED. APPROXIMATELY TEN MINUTES LATER I WAS ABLE TO START THE CAR AT THE SAME TIME LIGHTS WENT ON. CAR WAS UNDER WARRANTY-REPAIR THROTTLE BODY & GASKET. IN JUNE 2004 CAR STALLED AGAIN. REPLACED SWAY LINKS AND …

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IN OCTOBER 2001 WHILE DRIVING AT NIGHT MY LIGHTS WENT OFF. THE FOLLOWING DAY WHILE I WAS CROSSING THE STREET MY CAR STALLED. APPROXIMATELY TEN MINUTES LATER I WAS ABLE TO START THE CAR AT THE SAME TIME LIGHTS WENT ON. CAR WAS UNDER WARRANTY-REPAIR THROTTLE BODY & GASKET. IN JUNE 2004 CAR STALLED AGAIN. REPLACED SWAY LINKS AND PROGRAM DOWNLOAD-$338.19. IN DEC 2004 CAR STALL ON THE ROAD AGAIN. IT WAS TOWED TO THE REPAIR SHOP- REPLACED:THROTTLE BODY, MASS AIR FLOW, MFI MODULE- COST 2098.96. I DO NOT TAKE THIS CAR ON ANY LONGER TRIP. DO TO FEW STALLS ON THE ROAD AND FREQUENT LOSS OF HEAD LIGHTS AND NUMEROUS OTHER MECHANICAL PROBLEMS I BELIEVE THIS CAR IS UNSAFE TO BE ON THE ROAD. *NM

NHTSA ODI #10131456

Mileage unknown · Aug 3, 2005
Vehicle Speed Control

I AM THE OWNER OF A 2000 VOLVO S80. I PURCHASED IT UNDER AN EXTENDED WARRANTY "CERTIFIED" USED CAR PROGRAM FROM CLAYTON VOLVO IN KNOXVILLE TENN. IN APRIL 2001. SEVERAL MONTHS LATER, WHILE THE CAR WAS STILL UNDER WARRANTY, THE CAR DIED IN THE MIDDLE ON AN INTERSECTION. AFTER TOWING IT TO THE DEALER IT WAS DISCOVERED THE ELECTRO…

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I AM THE OWNER OF A 2000 VOLVO S80. I PURCHASED IT UNDER AN EXTENDED WARRANTY "CERTIFIED" USED CAR PROGRAM FROM CLAYTON VOLVO IN KNOXVILLE TENN. IN APRIL 2001. SEVERAL MONTHS LATER, WHILE THE CAR WAS STILL UNDER WARRANTY, THE CAR DIED IN THE MIDDLE ON AN INTERSECTION. AFTER TOWING IT TO THE DEALER IT WAS DISCOVERED THE ELECTRONIC THROTTLE MODULE WAS FOULED UP WITH CARBON. THAT UNIT WAS REPLACED UNDER WARRANTY. A COUPLE YEARS LATER, THE CAR AGAIN DIED. THIS TIME IT HAPPENED IN A PARKING LOT. THANKFULLY, IN BOTH CASES IT HAPPENED IN A "SAFE" SITUATION. AGAIN, THE ETM WAS DETERMINE TO BE THE PROBLEM. BUT BY THIS TIME, THE WARRANTY HAD EXPIRED. THE DEALER AND THE MANUFACTURER REFUSED TO RECOGNIZE THAT THE PROBLEM WAS AN ON-GOING ISSUE. THIS TIME I WAS FORCED TO PAY NEARLY $1000 IN REPAIRS. IT IS MY UNDERSTANDING THAT YOU ARE COLLECTING INFORMATION ON THIS PROBLEM, SO I FELT COMPELLED TO ADD MY COMPLAINT. ALTHOUGH I DON'T HAVE SPECIFIC DATES AVAILABLE TO ME HERE, I CAN CHECK MY RECORDS AND PROVIDE THEM IF NECESSARY. *NM

NHTSA ODI #10131424

Mileage unknown · Aug 3, 2005
Electrical System

I SHOULD HAVE KNOW THAT SOMETHING WAS WRONG WITH MY USED 2000 VOLVO S80 T6 TWO WEEKS AFTER PURCHASED IT WHEN THE ENGINE CUT OFF ON ME WHILE I WAS GOING THROUGH AN INTERSECTION. I JUST THOUGHT THAT MY CAR WAS STILL WARMING UP AND THAT IS WHY THE ENGINE CUT OFF. THEN A COUPLE WEEKS LATER MY AUTOMATIC DOOR LOCKS WOULD WORK INTERM…

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I SHOULD HAVE KNOW THAT SOMETHING WAS WRONG WITH MY USED 2000 VOLVO S80 T6 TWO WEEKS AFTER PURCHASED IT WHEN THE ENGINE CUT OFF ON ME WHILE I WAS GOING THROUGH AN INTERSECTION. I JUST THOUGHT THAT MY CAR WAS STILL WARMING UP AND THAT IS WHY THE ENGINE CUT OFF. THEN A COUPLE WEEKS LATER MY AUTOMATIC DOOR LOCKS WOULD WORK INTERMITTENTLY SO MUCH SO THAT I HAD TO USE MY REMOTE KEYLESS ENTRY JUST TO UNLOCK MY DOORS WHILE I AM SITTING INSIDE MY CAR! BUT THIS ISN'T THE WORST OF IT. WHILE I AM ON MY WAY TO A HAIR APPT IN HEAVY LOS ANGELES TRAFFIC, MY CAR STARTING STALLING. I WAS DOING 30 - 50 MILES PER HOUR GOING DOWN THE FREEWAY AND MY CAR WOULD JUST CUT OFF. IMAGINE IF MY 3 YEAR DAUGHTER WAS IN THE CAR AT THE TIME. I COULDN'T BELIEVE THAT I WAS HAVING ENGINE PROBLEMS WITH THE HIGHLY RECOMMENDED VOLVO. I COULDN'T BELIEVE IT. I HAD TO LITERALLY DRIVE ON THE SHOULDER OF THE FREEWAY JUST TO KEEP GIVING MY CAR POWER. I HAD NEVER BEEN SO AFRAID WHILE DRIVING. I WAS UPSET AND PISSED OFF THAT MY CAR WAS STILL CONSIDERED SAFE TO DRIVE. ALL OF THESE MODELS SHOULD BE TAKEN OFF THE STREETS. I EVENTUALLY HAD THE CAR TOWED TO THE VOLVO DEALER AND LUCKILY I STILL HAD THE EXTENDED WARRANTY. THE DEALERSHIP TOLD ME THAT IT WAS A FAULTY ELECTRONIC THROTTLE MODULE AND THEY REPLACED IT. MY CAR WAS WORKING FINE UNTIL TWO WEEKS AGO WHEN THE SAME ISSUE HAS STARTED TO OCCUR WITH THE AUTOMATIC LOCKS. I CAN'T UNLOCK THE AUTOMATIC LOCKS FROM INSIDE OF MY CAR, I HAVE TO USE THE REMOTE KEYLESS ENTRY. I HAVE TO THE CONCLUSION THAT THE CAR THAT I AM DRIVING IN IS A DEATH TRAP AND THAT I WOULD REALLY LIKE TO BE REIMBURSED FOR ALL THE HEADACHES THAT THIS CAR HAS GIVEN ME. VOLVO'S MOTTO IS "FOR LIFE", I AM STARTING TO TELL PEOPLE, IF YOU VALUE YOUR LIFE, THEN DON'T PURCHASE A VOLVO.*JB

NHTSA ODI #10131371

90,000 miles · Aug 3, 2005
Electrical System

VOLVO S80 NHTSA ACTION NUMBER PE05041 SAW THAT NHTSA RECENTLY OPENED AN INQUIRY INTO ISSUE OF ETM IN VOLVOS AND WANTED TO ADD MY CAR TO LIST OF COMPLAINTS RECEIVED. I HAD MANY INCIDENTS OF CAR SUDDENLY KILLING IN RUSH HOUR TRAFFIC OVER THE COURSE OF FOUR OR FIVE MONTHS. FORTUNATELY I DID NOT HAVE AN ACCIDENT, BUT ONLY DUE T…

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VOLVO S80 NHTSA ACTION NUMBER PE05041 SAW THAT NHTSA RECENTLY OPENED AN INQUIRY INTO ISSUE OF ETM IN VOLVOS AND WANTED TO ADD MY CAR TO LIST OF COMPLAINTS RECEIVED. I HAD MANY INCIDENTS OF CAR SUDDENLY KILLING IN RUSH HOUR TRAFFIC OVER THE COURSE OF FOUR OR FIVE MONTHS. FORTUNATELY I DID NOT HAVE AN ACCIDENT, BUT ONLY DUE TO EXTREME DEFENSIVE DRIVING: AVOIDED RUSH HOUR, STAYED TO OUTSIDE LANES, WAS ABLE TO COAST TO SHOULDER, ETC. DEALER WAS AWARE THAT ETM WAS ISSUE, BUT EXTENDED WARRANTY REFUSED TO COVER BECAUSE ERROR CODES DID NOT STAY IN CAR COMPUTER. ONCE ETM WAS REPLACE EARLIER THIS YEAR, CAR HAS BEEN WORKING FINE. *JB

NHTSA ODI #10131338

15,000 miles · Aug 3, 2005
Engine And Engine Cooling

DT: CONTACT STATES OWNED A 2000 VOLVO S80, AND THE VEHICLE STALLED SEVERAL TIMES. WHILE DRIVING AT NORMAL SPEEDS ,SLOWING DOWN TO MAKE A LEFT TURNAND VEHICLE STALLED THE FIRST TIME. THE SECOND TIME THIS HAPPENED THE CONSUMER WAS DRIVING AT NORMAL SPEEDS WHEN VEHICLE STALLED. A COUPLE OF TIMES THE VEHICLE WOULD NOT GO INTO…

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DT: CONTACT STATES OWNED A 2000 VOLVO S80, AND THE VEHICLE STALLED SEVERAL TIMES. WHILE DRIVING AT NORMAL SPEEDS ,SLOWING DOWN TO MAKE A LEFT TURNAND VEHICLE STALLED THE FIRST TIME. THE SECOND TIME THIS HAPPENED THE CONSUMER WAS DRIVING AT NORMAL SPEEDS WHEN VEHICLE STALLED. A COUPLE OF TIMES THE VEHICLE WOULD NOT GO INTO REVERSE. THE VEHICLE WAS TOWED TO THE LOCAL SERVICE DEALER WHEN THIS HAPPENED. CONSUMER STATED SAW ON TELEVISION WHERE THERE HAD BEEN SEVERAL CASES WITH VOLVO MODELS WHO WERE HAVING STALLING PROBLEMS. THE VEHICLE HAS BEEN TO THE SERVICE DEALER ON TWO SEPARATE OCCASIONS, BUT THE CONSUMER CCOULD NOT REMEMBER WHAT REPAIRS WERE DONE. CONSUMER NO LONGER HAD THE VEHICLE BECAUSE SHE DID NOT FEEL SAFE DRIVING IT. THE MANUFACTURER HAS NOT BEEN CONTACTED. *AK

NHTSA ODI #10131234

35,000 miles · Aug 3, 2005
Electrical System

2000 VOLVO S80 STALLING WHILE DRIVING SEVERAL EPISODES, ALL AT LOW SPEED THE EPISODE BELOW WAS THE LAST. *JB

NHTSA ODI #10131220

95,000 miles · Aug 2, 2005
Engine And Engine Cooling

DT: THE VEHICLE WAS A 2000 VOLVO S80. THE VEHICLE STALLED AND LOST POWER ON THREE OCCASIONS. *AK

NHTSA ODI #10131150

Official recalls

4

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

06V441000 · Vehicle Speed Control

Nov 15, 2006

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

Consequence & remedy

Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V451000 · Engine And Engine Cooling:cooling System:fan

Sep 13, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

00V238000 · Suspension:front:control Arm:upper Ball Joint

Aug 24, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. OVER TIME, THE BALL JOINT BETWEEN THE FRONT WHEEL KING PIN AND THE SUSPENSION LINK ARM, CAN EXPERIENCE INCREASED LOOSENESS.

Consequence & remedy

Consequence: THIS CONDITION COULD AFFECT THE BALL JOINT'S DURABILITY AND PERFORMANCE.

Remedy: DEALERS WILL REPLACE BOTH FRONT BALL JOINTS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA05021 · Throttle Control Malfunction

Opened Dec 6, 2005 · Closed Dec 12, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control

ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.

PE05041 · Throttle Control Malfunction

Opened Jul 26, 2005 · Closed Dec 7, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control

PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.