BULBS CONTINUOUSLY BURNS OUT CAUSING ERRORS THAT CANNOT BE READILY FIX BY THE OWNER. BULBS SUCH AS FOR HEADLIGHTS, TURN SIGNALS AND REAR LIGHTS BURN OUT CONSTANTLY. WE ARE AVERAGING A BULB REPLACEMENT EVERY 2 MONTHS. *TR
2004 Volvo S60
Owner reports · Recalls · Investigations
More warning signs than most S60 years
Owner complaints for the 2004 Volvo S60 are substantially higher than the model-year median of 20.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all S60 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
173 reports with mileage · 25 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
198 reportsI WAS DRIVING ABOUT 65 MILES AN HOUR IN THE LEFT HAND LANE OF AN INTERSTATE YESTERDAY WHEN MY CAR STALLED AND DIED. THE VOLVO DEALERSHIP STATES IT IS NOT SUBJECT TO RECALL, YET THE INCIDENT IS IDENTICAL TO PROBLEM DESCRIBED IN NHTSA CAMPAIGN NUMBER 07V226000. *TR
ABOUT EVERY 2-3 MONTH WHEN I GO TO START MY VOLVO S60 THE FRONT LEFT LIGHT BLOWS OUT. I HAVE HAD MY CAR FOR A LITTLE OVER A YEAR AND HAVE HAD TO REPLACE THE HEADLAMPS 5 TIMES. THE FIRST TIME I CHANGED THE LIGHTS I DID NOT WEAR GLOVES SO IT COULD HAVE POSSIBLE BEEN MY FAULT. EVERYTIME AFTER I HAVE WORN GLOVES TO CHANGE THE LI…
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ABOUT EVERY 2-3 MONTH WHEN I GO TO START MY VOLVO S60 THE FRONT LEFT LIGHT BLOWS OUT. I HAVE HAD MY CAR FOR A LITTLE OVER A YEAR AND HAVE HAD TO REPLACE THE HEADLAMPS 5 TIMES. THE FIRST TIME I CHANGED THE LIGHTS I DID NOT WEAR GLOVES SO IT COULD HAVE POSSIBLE BEEN MY FAULT. EVERYTIME AFTER I HAVE WORN GLOVES TO CHANGE THE LIGHTS AND STILL HAVE THE SAME PROBLEM. *TR
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING BETWEEN 25-30 MPH, THE CONTACT STRUCK A DEER AND THE VEHICLE FLIPPED OVER. NONE OF THE AIR BAGS DEPLOYED. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE CONTACT SUSTAINED BACK AND NECK INJURIES. THE CONTACT HAS PICTURES. THE CURRENT AND FAILURE MILEAGES WERE 4…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING BETWEEN 25-30 MPH, THE CONTACT STRUCK A DEER AND THE VEHICLE FLIPPED OVER. NONE OF THE AIR BAGS DEPLOYED. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE CONTACT SUSTAINED BACK AND NECK INJURIES. THE CONTACT HAS PICTURES. THE CURRENT AND FAILURE MILEAGES WERE 41,000.
FAILURE OCCURRED WITH PIRELLI P-ZERO ROSSO 235/40-18 TIRES. FAILURE OCCURRED IN CONSTRUCTION ZONE WITH VEHICLE TRAVELING 5 MI OVER POSTED SPEED LIMIT. ROAD WAS BEING REFINISHED. LEFT FRONT TIRE IMPACTED WITH RAISED MANHOLE. IMPACT CAUSED BULGE IN TIRE SIDEWALL. SIMILAR EVENT ALSO HAPPENED IN APRIL 2006 WHEN DRIVING SAME CAR…
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FAILURE OCCURRED WITH PIRELLI P-ZERO ROSSO 235/40-18 TIRES. FAILURE OCCURRED IN CONSTRUCTION ZONE WITH VEHICLE TRAVELING 5 MI OVER POSTED SPEED LIMIT. ROAD WAS BEING REFINISHED. LEFT FRONT TIRE IMPACTED WITH RAISED MANHOLE. IMPACT CAUSED BULGE IN TIRE SIDEWALL. SIMILAR EVENT ALSO HAPPENED IN APRIL 2006 WHEN DRIVING SAME CAR IN ANOTHER CONSTRUCTION ZONE. DROVE OVER STEEL PLATE IN ROAD AT SLIGHTLY ABOVE POSTED SPEED LIMIT. LEFT FRONT TIRE IMPACTED PLATE AND BULGE APPEARED. IN BOTH INCIDENTS, TWO NEW TIRES HAD TO BE PURCHASED (4 TOTAL). *TR
2004 VOLVO S60 2.5 TURBO: NO WARNING TO THE EVENTS. ON NUMEROUS OCCASIONS, THE CAR FEELS AS IF IT HAS HIT A LARGE OBJECT, TEMPORARILY LURCHES AND APPEARS TO MOMENTARILY STALL CREATING A TEMPORARY LOSS OF VEHICLE CONTROL. THIS IS FOLLOWED BY AN IMMEDIATE LOSS OF ALL INSTRUMENT GAUGES, AIR CONDITIONER, WINDOW CONTROLS AND DOOR…
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2004 VOLVO S60 2.5 TURBO: NO WARNING TO THE EVENTS. ON NUMEROUS OCCASIONS, THE CAR FEELS AS IF IT HAS HIT A LARGE OBJECT, TEMPORARILY LURCHES AND APPEARS TO MOMENTARILY STALL CREATING A TEMPORARY LOSS OF VEHICLE CONTROL. THIS IS FOLLOWED BY AN IMMEDIATE LOSS OF ALL INSTRUMENT GAUGES, AIR CONDITIONER, WINDOW CONTROLS AND DOOR LOCKS. THE FAN DID CONTINUE TO WORK. THE ABS WARNING LIGHT ALSO INDICATED AS WELL AS A WARNING THAT NO BRAKES FUNCTION EXISTED. THE SRS SERVICE AIR BAG URGENT INDICATION IS ILLUMINATED. ON TURNING THE CAR OFF AND RESTARTING, THE FUNCTIONS OF THE CAR RETURN WITH EXCEPTION THAT THE SRS SERVICE AIR BAG URGENT INDICATION REMAINS. THIS PROBLEM CAN TAKE MONTHS TO REPEAT OR ONLY A MATTER OF MINUTES. IT SEEMS TO BE MORE PREVALENT IN HOT WEATHER. THE VEHICLE WAS TAKEN TO THE SERVICE SHOP AT THE VOLVO DEALER AND THEY COULD ONLY CLEAR ALARMS AS THEY SAID THE EVENT CREATED TOO MANY ALARMS/FAULT CODES TO TROUBLESHOOT. THEY DOWNLOADED NEW SOFTWARE REVISIONS TO EACH CONTROL MODULE IN THE CAR. AFTER A PERIOD OF APPROXIMATELY A MONTH, THE EVENTS BEGAN OCCURRING AGAIN. THE VEHICLE HAS BEEN TAKEN TO NON OEM MECHANICS AS WELL AND THEY ARE NOT ABLE TO TROUBLESHOOT THE FAULT. THE VEHICLE IS SCHEDULED TO BE TAKEN TO THE DEALERS SERVICE SHOP AGAIN. SEARCHING THE INTERNET CHAT ROOMS AND BLOGS, AS WELL AS THIS SITE, THERE APPEARS TO BE NUMEROUS OTHER VEHICLES WITH THIS SAME SAFETY FAULT THAT STALLS VEHICLES IN TRAFFIC AND CREATES VERY SUDDEN AND SEVERE LURCHES IN POWER ULTIMATELY LEADING TO A MOMENTARY STALL OUT WITH LOSS OF ALL INSTRUMENT INDICATIONS TO INCLUDE SPEED, RPM, TURN INDICATOR, ETC. *TR
LATE LAST SUMMER, UPON STARTING UP MY CAR, I NOTICED A HISSING NOISE COMING FROM THE CENTER PANEL ON THE DASHBOARD. DIDN'T REALLY THINK ANYTHING OF IT UNTIL I TRIED TO TURN ON THE AIR CONDITIONER AND THE CAR MADE THE SAME HISSING NOISE. NOISE LASTS ONLY 5-10 SECONDS UPON STARTUP OF THE CAR OR THE AC, BUT NOW THE AC ONLY BLOWS …
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LATE LAST SUMMER, UPON STARTING UP MY CAR, I NOTICED A HISSING NOISE COMING FROM THE CENTER PANEL ON THE DASHBOARD. DIDN'T REALLY THINK ANYTHING OF IT UNTIL I TRIED TO TURN ON THE AIR CONDITIONER AND THE CAR MADE THE SAME HISSING NOISE. NOISE LASTS ONLY 5-10 SECONDS UPON STARTUP OF THE CAR OR THE AC, BUT NOW THE AC ONLY BLOWS HOT AIR. TOOK CAR TO VOLVO DEALERSHIP HERE IN SOUTHERN CALIFORNIA WHERE I PURCHASED THE CAR AND THEY SAID THAT THEY WERE GOING TO HAVE TO RIP OPEN THE ENTIRE FRONT PANEL TO INVESTIGATE THE PROBLEM. AS I HAVE BEEN TOLD TWICE PREVIOUSLY BY THIS DEALERSHIP THAT I NEED SERVICE THAT I DID NOT REALLY NEED (THIS WAS NOW THE THIRD TIME), I CHOSE TO HOLD OFF ON LETTING THEM PERFORM SUCH A TASK. INSTEAD, I TOOK THE CAR TO ANOTHER MECHANIC AND DESCRIBED THE PROBLEM TO HIM. HE LET ME KNOW THAT WHEN THERE WAS NO FREON LEFT IN THE AC UNIT. THEY REPLACED IT AND WITHIN ONE DAY, IT HAD COMPLETELY LEAKED. THEY THEN PERFORMED AN INSPECTION ON THE AC AND EITHER THE COMPRESSOR OR THE HOSES HAS A MAJOR LEAK IN IT. I HAVE NO ACCIDENTS AND THE CAR HAS LESS THAN 60,000 MILES ON IT CURRENTLY. THE PROBLEM WAS FIRST DETECTED AT LESS THAN 45,000 MILES ON IT. ESTIMATE ON REPAIR WAS $1500+. AT 22,500 MILE CHECKUP, VOLVO REPLACED RADIATOR ON CAR. MECHANIC SAID THAT IT WAS POSSIBLE THAT VOLVO DEALERSHIP MAY HAVE DAMAGED THE AC UNIT AT THAT TIME SINCE THEY ARE IN CLOSE PROXIMITY. IN ADDITION, AS I NOTICED ON ANOTHER PERSON'S COMPLAINT FORM, I ALSO HAVE THE RUBBING OF THE FRONT TIRES WHEN TURNING. QUITE ANNOYING AND I DO MY BEST TO AVOID THE FRICTION AT ALL COSTS. DOESN'T OCCUR ON NORMAL TURNS, JUST WHEN MANEUVERING FOR PARKING SPACES OR GETTING OUT OF MY PARKING GARAGE. *TR
I HAVE A 2004 VOLVO S60 WITH 57,700 MILES. ALL WORK ON THE VEHICLE HAS BEEN DONE BY VOLVO. RECENTLY, WHEN THE AC IS ON, THE FAN SPEED HAS STOPPED RESPONDING TO ADJUSTMENTS. NOTHING HAPPENS WHEN I TRY TO ADJUST THE SPEED AND THEN, ON ITS OWN, THE SPEED WILL CHANGE A FEW MINUTES LATER. WHEN I TURN THE CAR OFF, THE FAN CONTINUES…
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I HAVE A 2004 VOLVO S60 WITH 57,700 MILES. ALL WORK ON THE VEHICLE HAS BEEN DONE BY VOLVO. RECENTLY, WHEN THE AC IS ON, THE FAN SPEED HAS STOPPED RESPONDING TO ADJUSTMENTS. NOTHING HAPPENS WHEN I TRY TO ADJUST THE SPEED AND THEN, ON ITS OWN, THE SPEED WILL CHANGE A FEW MINUTES LATER. WHEN I TURN THE CAR OFF, THE FAN CONTINUES TO RUN FOR AT LEAST FIVE MINUTES. I'M AFRAID THAT ONE DAY IT WON'T TURN OFF AND WILL DRAIN THE BATTERY. THE VOLVO REP AND AN INDEPENDENT MECHANIC FEEL THAT THE REPAIR MAY BE COSTLY AND JUST TO DO THE DIAGNOSTIC IS EXPENSIVE, SO I HAVEN'T HAD IT DONE WHILE I DECIDE WHETHER TO JUST TRADE IN THE VEHICLE. *TR
2004 VOLVO S60 2.5T. PURCHASED THE CAR USED IN SEPT 07. 6-5-08 PANEL DISPLAYED OPEN REAR DOOR WHILE DRIVING 65MPH ON HIGHWAY, MY DOOR WAS NOT OPENED. CAR JERKED AS IF THERE WAS POWER LOSS, AC WENT OFF, BRAKE FAILURE LIGHT ON PANEL, POWER WINDOWS AND LOCKS DID NOT WORK, TEMP 105 , THEN DRIVER PANEL WENT BLACK. CAR JERKED 3 T…
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2004 VOLVO S60 2.5T. PURCHASED THE CAR USED IN SEPT 07. 6-5-08 PANEL DISPLAYED OPEN REAR DOOR WHILE DRIVING 65MPH ON HIGHWAY, MY DOOR WAS NOT OPENED. CAR JERKED AS IF THERE WAS POWER LOSS, AC WENT OFF, BRAKE FAILURE LIGHT ON PANEL, POWER WINDOWS AND LOCKS DID NOT WORK, TEMP 105 , THEN DRIVER PANEL WENT BLACK. CAR JERKED 3 TIMES IN MID TRAFFIC, I WAS SCARED TO DEATH FOR MY LIFE. ARRIVED AT MY EXIT, PULLED OVER TO A GAS STATION, ENGINE STILL RUNNING BUT SLUGGISH, RADIO WAS STILL ON, POWER DOOR LOCKS AND WINDOWS DID NOT WORK, AC OFF. ENGINE STILL RUNNING SO I MADE IT A COUPLE OF MILES UP THE STREET TO MY HOME. CUT THE CAR OFF AND BACK ON, ALL POWER RETURNED, NOW CHECK ENGINE AND AIR BAG TROUBLE ON PANEL. WENT TO VOLVO DEALER NEXT DAY 6-6-08 NEAR MY HOME, THEY CAN NOT SEE MY CAR TIL NEXT WEEK TUESDAY. WENT TO PEPBOYS, BATTERY AND ALTERNATOR ARE OK, CAN NOT ACCESS ENGINE BOX, MUST GO TO DEALER. CALLED VOLVO FOR TUESDAY 6-10-08 APPOINTMENT. CAR DUPLICATED SAME PROBLEM MONDAY 6-9-08 ON DRIVE HOME FROM WORK ON THE HIGHWAY TEMP 105 ETC. SEARCHED FOR COMPLAINTS AND RECALLS, MY RECALLS WERE REPORTED COMPLETED WHEN I PURCHASED THE CAR, FOUND ALL OF THIS VALUABLE INFO ONLINE, WILL SEE DEALER TOMORROW AND TAKE THESE RELATED COPIES OF COMPLAINTS WITH ME. *TR
WHILE FUELING THE VEHICLE, GASOLINE BUBBLES UP AND OUT THROUGH THE FILLER NECK, LEAVING A LARGE PUDDLE OF GASOLINE ON THE GROUND. THIS GENERALLY HAPPENS WHEN THE TANK IS LESS THAN HALF FULL. *TR
Official recalls
521V766000 · Air Bags:frontal:driver Side:inflator Module
Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
10V566000 · Equipment:electrical:navigational System(global Positioning System)
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
09V483000 · Fuel System, Gasoline:delivery:fuel Pump
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
07V226000 · Engine And Engine Cooling
Jun 5, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
Consequence & remedy
Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
04V029000 · Steering:linkages
Jan 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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