DELAMINATION OF BRIDGESTONE BLIZZAK 15 INCH SNOW TIRE AT HIGHWAY SPEED, REAR LEFT TIRE. NO INJURY OR DAMAGE BUT TIRE TREAD COMPLETELY SEPARATED FROM SIDEWALL AS ONE UNIT LIKE A DONUT. 1 YEAR OLD TIRES WITH LESS THAN 10,000 MILES. *TR
2004 Volvo S60
Owner reports · Recalls · Investigations
More warning signs than most S60 years
Owner complaints for the 2004 Volvo S60 are substantially higher than the model-year median of 20.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all S60 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
173 reports with mileage · 25 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
198 reports2004 S60 VOLVO STALLS WHILE DRIVING. MOST RECENT OCCURRENCE STALLED WHILE TURNING, FORCING THE DRIVER TO DRIVE OFF THE ROAD TO AVOID TRAFFIC. CAR HAS BEEN KNOWN TO STALL MULTIPLE TIMES DAY...DASHBOARD LIGHTS UP AT TIME OF OCCURRENCE AND ENGINE STOPS...POWER STEERING FAILS. DIFFICULT TO CONTROL WHEN IT OCCURS BECAUSE OF THIS. …
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2004 S60 VOLVO STALLS WHILE DRIVING. MOST RECENT OCCURRENCE STALLED WHILE TURNING, FORCING THE DRIVER TO DRIVE OFF THE ROAD TO AVOID TRAFFIC. CAR HAS BEEN KNOWN TO STALL MULTIPLE TIMES DAY...DASHBOARD LIGHTS UP AT TIME OF OCCURRENCE AND ENGINE STOPS...POWER STEERING FAILS. DIFFICULT TO CONTROL WHEN IT OCCURS BECAUSE OF THIS. *TR
I-55 SOUTH SHORTLY BEFORE WEBER ROAD EXIT I WAS ON THE LEFT LANE TRAVELING 30 MPH, DECIDED TO CHANGE TO MIDDLE LANE, SIGNALED AND WHILE IN PROCESS OF LANE CHANGE, CAR STARTED TO GO OUT OF CONTROL. THEN STEERED TO THE LEFT, AND WAS HEADING TOWARDS CEMENT DIVIDER. TO AVOID THAT I STEERED RIGHT, AT THIS POINT CAR STARTED TO DO 360…
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I-55 SOUTH SHORTLY BEFORE WEBER ROAD EXIT I WAS ON THE LEFT LANE TRAVELING 30 MPH, DECIDED TO CHANGE TO MIDDLE LANE, SIGNALED AND WHILE IN PROCESS OF LANE CHANGE, CAR STARTED TO GO OUT OF CONTROL. THEN STEERED TO THE LEFT, AND WAS HEADING TOWARDS CEMENT DIVIDER. TO AVOID THAT I STEERED RIGHT, AT THIS POINT CAR STARTED TO DO 360. COULD NOT CONTROL AND WAS MOVING TO FACE ONCOMING SEMI TRUCK FROM MIDDLE LANE. THE SEMI TRUCK SLAMMED INTO THE RIGHT SIDE (HEADLIGHT/TIRE) AREA OF MY CAR VOLVO S60 MODEL YEAR 2004 AND STOPPED THE CAR. BOTH AIRBAGS DEPLOYED - DRIVER AND PASSENGER AIRBAG. ONLY PERSON IN CAR WAS ME. PRIOR TO THE CRASH I EXPERIENCED AND FELT THAT THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND AS A RESULT THE STUD AND NUT THAT SECURED SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN AND PARTICULAR DRIVING CONDITIONS SUCH AS WEATHER CONDITIONS REMAINING SEVERE WITH HEAVY SNOW STORM, STEERING MIGHT BECOME LESS RESPONSIBLE AND THE DRIVER MAY EXPERIENCE DIFFICULTY IN CONTROLLING THE STEERING. THIS DRIVING CONDITION COULD HAVE BEEN THE APPROXIMATE CAUSE THAT LEAD TO SEPARATION BETWEEN CONTROL ARM AND THE SPINDLE WHICH HAD ULTIMATELY RESULTED IN A "TOTAL CRASH". I ALSO TRIED TO APPLY BRAKE. LOSS OF BRAKE FLUID, AS A RESULT OF FAILURE OF SEALED CARDONE MASTER CYLINDER WITH FLUID LEAKING FROM BRAKE HAD RESULTED IN CRASH. I ALSO OBSERVED CRUISE CONTROL SENSOR FAILURE, AFTER I TURNED IT "ON", THEN IT SHUTS OFF BY ITSELF, AGAIN I HAVE TO TURN ON. WHILE DRIVING AT RATE 60 TO 65 MILES I OBSERVED A KIND OF NOISE AND VIBRATIONS UNDER HOOD. POSSIBLY THE FUEL PRESSURE SENSOR LOCATED OF THE FUEL RAIL MAY TRANSMIT INCORRECT SIGNAL TO THE ENGINE CONTROL MODULE. I OF THE OPINION THAT THIS MIGHT BE ONE OF THE CONTRIBUTING FACTOR RESPONSIBLE FOR STALLING OF ENGINE WITHOUT ANY WARNING AND HAS CAUSED A TOTAL CRASH ON THE FREEWAY. FAILURE OF THE FUEL PRESSURE SENSOR MIGHT HAVE CRACKED DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS AND THAT CAUSED CRASH. *TR
2004 VOLVO S60 REGULARLY SERVICED BY VOLVO. BOUGHT NEW, WELL MAINTAINED, EXC COND, & OIL CHANGED EVER 3000 MILES. ONLY 68K MILES PRESENTLY BUT MANY PROBLEMS SINCE BOUGHT NEW. #1) REPLACING BURNED OUT REAR/FRONT HEADLIGHT BULBS CONSTANTLY. #2) CHECK ENGINE LIGHT CAME ON BEFORE 40K MILES. WASN'T TOO CONCERNED AT FIRST BECAU…
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2004 VOLVO S60 REGULARLY SERVICED BY VOLVO. BOUGHT NEW, WELL MAINTAINED, EXC COND, & OIL CHANGED EVER 3000 MILES. ONLY 68K MILES PRESENTLY BUT MANY PROBLEMS SINCE BOUGHT NEW. #1) REPLACING BURNED OUT REAR/FRONT HEADLIGHT BULBS CONSTANTLY. #2) CHECK ENGINE LIGHT CAME ON BEFORE 40K MILES. WASN'T TOO CONCERNED AT FIRST BECAUSE ONLY ISSUE I SEEMED TO HAVE WAS HESITATION SOMEWHAT WHEN ACCELERATING AFTER BEING PARKED. UNTIL ONE DAY VEH WOULDN'T ACCELERATE BEYOND A ROLL AFTER BEING STOPPED FOR RED LIGHT. A FEW DAYS LATER DRIVING APPROX 50 MPH UPHILL CAR STOPPED ACCELERATING AND STALLED. BOTH TIMES I WAS ABLE TO ROLL TO SIDE OF ROAD, RESTART & MAKE IT HOME. SCARED ME ENOUGH THOUGH TO TAKE TO VOLVO NEXT DAY. FUEL SENSOR GAUGE NEEDED TO BE REPLACED. WHEN I CHECKED IF COVERED UNDER RECALL - FOUND MY CAR WASN'T BASED ON VIN, ANOTHER FAIRLY COSTLY REPAIR. #3 - AC FAN WOULDN'T GO OFF ONE DAY - FAN RUNNING FULL BLAST & CONTROL SWITCH WOULDN'T REGULATE OR WORK. FAN CONTINUED TO RUN EVEN WHEN I TURNED OFF IGNITION. DEAD BATTERY NEXT MORNING NEEDED JUMP START. AC FAN MODULAR BAD - MODULAR REPAIR DONE & THEN FAN SOMEHOW BURNED OUT DUE TO NEW MODULAR WHEN MECHANIC TESTING REPAIR - NOW FAN NEEDED TO BE REPLACED. VERY COSTLY REPAIR ONCE AGAIN. #3 - CHECK ENGINE LIGHT CAME ON. AFTER MONTHS TO SEVERAL MECHANICS, CHECKING OIL, ETC. TOLD LIGHT PROBABLY JUST FAULTY. THEN CHECK OIL LIGHT BLINKS - CAR HAD LESS THAN 1/2 QT OIL & I HAD MAJOR ENGINE DAMAGE. HAD COMPLETE ENGINE REBUILT & VERY EXPENSIVE. ENGINE RUNNING GREAT. NOW 2 MOS LATER & I HEAR A METAL TO METAL NOISE/SOUND WHEN MAKING TURNS - PREFERABLY RIGHT HAND - & COMING FROM RGHT FRONT SIDE OF CAR. MECHANIC CAN'T SEE SAFETY ISSUES WHEN UP ON RACK. HAS NO CLUE. NOISE ANNOYING AND CONCERNING. IT SOUNDS LIKE WHEEL IS GOING TO FALL OFF CAR. I AM SURE IT WILL COST ANOTHER FORTUNE . HOWEVER ONCE REPAIRED - TRADING IN. I LOVED MY CAR...HOWEVER NO LONGER FEEL VEH IS SAFE OR DEPEN. *TR
2004 VOLVO S60 R AWD WITH LESS THAN 65,000 MILES STARTED LEAKING FUEL THAT IS RUNNING DOWN THE PASSENGER SIDE OF THE GAS TANK AND THERE IS A VERY STRONG PUNGENT GAS ODOR EMITTED FROM THE PASSENGER SIDE OF THE REAR OF THE VEHICLE. TOOK THE CAR TO VOLVO OF GEORGETOWN AND LOCAL VOLVO MECHANIC WHO BOTH TOLD ME THAT THE VEHICLE NEEDE…
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2004 VOLVO S60 R AWD WITH LESS THAN 65,000 MILES STARTED LEAKING FUEL THAT IS RUNNING DOWN THE PASSENGER SIDE OF THE GAS TANK AND THERE IS A VERY STRONG PUNGENT GAS ODOR EMITTED FROM THE PASSENGER SIDE OF THE REAR OF THE VEHICLE. TOOK THE CAR TO VOLVO OF GEORGETOWN AND LOCAL VOLVO MECHANIC WHO BOTH TOLD ME THAT THE VEHICLE NEEDED A NEW FUEL PUMP BUT I WAS NOT COVERED UNDER THE S60 FUEL PUMP RECALL A FEW YEARS PRIOR. BIG SAFETY HAZARD AND CONCERN! *TR
TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. HE RECEIVED ENGINE ERROR CODES THAT WERE REFERENCED IN RECALL ID NUMBER: 07V226000. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALERSHIP. THE CURRENT AND FAILURE MILEAGES WERE 62000. UPDATED 11/3/09 *CN T…
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TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. HE RECEIVED ENGINE ERROR CODES THAT WERE REFERENCED IN RECALL ID NUMBER: 07V226000. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALERSHIP. THE CURRENT AND FAILURE MILEAGES WERE 62000. UPDATED 11/3/09 *CN THE CONSUMER STATED THE FUEL RAIL SENSOR IS BAD AND HIS VEHICLE SHOULD HAVE BEEN INCLUDED IN THE RECALL. UPDATED 11/05/09/.*JB
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING 50 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT WAS ABLE TO SAFELY MANEUVER THE VEHICLE TO THE SHOULDER OF THE ROAD. THE VEHICLE WAS ABLE TO BE RESTARTED AND WAS REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING) IN OCTOBER OF 2008…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING 50 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT WAS ABLE TO SAFELY MANEUVER THE VEHICLE TO THE SHOULDER OF THE ROAD. THE VEHICLE WAS ABLE TO BE RESTARTED AND WAS REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING) IN OCTOBER OF 2008. THE FAILURE HAS RECENTLY RECURRED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE RECURRENCE. THE VEHICLE IS CURRENTLY AT THE DEALER AND THE MECHANICS ARE ATTEMPTING TO DUPLICATE THE FAILURE. THE MANUFACTURER STATED THAT NO COMPENSATION WOULD BE PROVIDED BECAUSE THE VEHICLE WAS PREVIOUSLY REPAIRED ACCORDING TO A RECALL. THE CONTACT FEELS THAT THE PART THAT WAS REPLACED DURING THE RECALL REPAIR IS FAILING. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 52,000 AND CURRENT MILEAGE WAS 80,000.
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. SUDDENLY,THE ENGINE STALLED. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO AN INDEPENDENT M…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. SUDDENLY,THE ENGINE STALLED. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR INSPECTION. THE TECHNICIAN STARTED THE ENGINE, BUT WAS UNABLE TO DUPLICATE THE FAILURES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC ON A SEPARATE OCCASION FOR IDENTICAL FAILURES AND THE CONTACT WAS INFORMED THAT THE FUEL PRESSURE SENSOR FAILED. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING), ALTHOUGH THE FAILURES WERE IDENTICAL. THE VEHICLE WAS REPAIRED AT THE CONTACT'S EXPENSE. THE FAILURE AND CURRENT MILEAGES WERE 77,000.
2004 VOLVO S60, STALLS /CUTS-OFF WHILE DRIVING FOR NO REASON. DEALER UNABLE TO DIAGNOSIS PROBLEM. *TR
DISPLAYS "CHECK ENGINE" MOST OF THE TIME AND DOWNLOADS TO A FUEL PRESSURE SENSOR. AUTO HESITATES PERIODICALLY AND HAS ON 4 SEPARATE OCCASIONS STALLED COMPLETELY. 07V226000 HAS A RECALL FOR THIS EXACT PROBLEM BUT VOLVO SAYS MY VIN NOT AFFECTED. SEEMS FROM SEEING OTHER COMPLAINTS WITH SAME PROBLEM THAT VOLVO UNDERESTIMATED THEIR …
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DISPLAYS "CHECK ENGINE" MOST OF THE TIME AND DOWNLOADS TO A FUEL PRESSURE SENSOR. AUTO HESITATES PERIODICALLY AND HAS ON 4 SEPARATE OCCASIONS STALLED COMPLETELY. 07V226000 HAS A RECALL FOR THIS EXACT PROBLEM BUT VOLVO SAYS MY VIN NOT AFFECTED. SEEMS FROM SEEING OTHER COMPLAINTS WITH SAME PROBLEM THAT VOLVO UNDERESTIMATED THEIR PROBLEM. *TR
Official recalls
521V766000 · Air Bags:frontal:driver Side:inflator Module
Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
10V566000 · Equipment:electrical:navigational System(global Positioning System)
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
09V483000 · Fuel System, Gasoline:delivery:fuel Pump
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
07V226000 · Engine And Engine Cooling
Jun 5, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
Consequence & remedy
Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
04V029000 · Steering:linkages
Jan 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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