NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
30 reportsClear category filter76,678 miles · Feb 15, 2010
Engine And Engine CoolingFuel System, Gasoline
CERTIFIED PREVIOUSLY OWNED VEHICLE STALLED DUE TO BUTTERFLY VALVE WITHIN THROTTLE BODY NOT OPENING FAST ENOUGH WHEN GOING AROUND A CORNER AND TOO MUCH LOAD ON THE ENGINE. EXAMPLE: EXITED FREEWAY AND WAS TURNING LEFT WHILE BRAKING DUE TO UPCOMING RED LIGHT. THE ENGINE STALLED IN THE MIDDLE OF AN INTERSECTION WHILE THE VEHICLE WAS…
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CERTIFIED PREVIOUSLY OWNED VEHICLE STALLED DUE TO BUTTERFLY VALVE WITHIN THROTTLE BODY NOT OPENING FAST ENOUGH WHEN GOING AROUND A CORNER AND TOO MUCH LOAD ON THE ENGINE. EXAMPLE: EXITED FREEWAY AND WAS TURNING LEFT WHILE BRAKING DUE TO UPCOMING RED LIGHT. THE ENGINE STALLED IN THE MIDDLE OF AN INTERSECTION WHILE THE VEHICLE WAS IN MOTION AT APPROXIMATELY 10 MPH. LOST STEERING AND BRAKING POWER. THE PROBLEM WAS FIRST NOTICED WHEN MAKING RIGHT TURNS AND HAVING TO SUDDENLY BRAKE FOR A PEDESTRIAN, BICYCLIST, OR OTHER TRAFFIC HAZARD AND THE ENGINE STALLING OR FLUTTERING AT MUCH LOWER SPEEDS. AS IT WORSENED OVER THE COURSE OF A WEEK IT WAS ULTIMATELY THE WORST WITH THE MID-INTERSECTION STALL. AT THIS POINT WE WERE AFRAID TO DRIVE THE VEHICLE FOR FEAR OF CRASHING. VEHICLE WAS PURCHASED FROM A DEALER AS CERTIFIED PRE-OWNED 68,735 MILES ON 05/02/2008 AND WAS TAKEN TO DEALER FOR STALLING AT 76,678 MILES ON 08/15/2009. DEALER REPORTED THIS AS A MAINTENANCE ISSUE NOT COVERED UNDER WARRANTY. REPAIRS FOR CLEANING THE THROTTLE BODY, RESETTING VALVE, AND INSTALLING NEW GASKETS WAS $402.93. VEHICLE ORIGINALLY PURCHASED IN SOUTHERN CALIFORNIA. VEHICLE MOVED TO WASHINGTON IN FEBRUARY OF 2009. *TR
NHTSA ODI #10310587
64,230 miles · Oct 29, 2009
Fuel System, Gasoline
2004 VOLVO S60 R AWD WITH LESS THAN 65,000 MILES STARTED LEAKING FUEL THAT IS RUNNING DOWN THE PASSENGER SIDE OF THE GAS TANK AND THERE IS A VERY STRONG PUNGENT GAS ODOR EMITTED FROM THE PASSENGER SIDE OF THE REAR OF THE VEHICLE. TOOK THE CAR TO VOLVO OF GEORGETOWN AND LOCAL VOLVO MECHANIC WHO BOTH TOLD ME THAT THE VEHICLE NEEDE…
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2004 VOLVO S60 R AWD WITH LESS THAN 65,000 MILES STARTED LEAKING FUEL THAT IS RUNNING DOWN THE PASSENGER SIDE OF THE GAS TANK AND THERE IS A VERY STRONG PUNGENT GAS ODOR EMITTED FROM THE PASSENGER SIDE OF THE REAR OF THE VEHICLE. TOOK THE CAR TO VOLVO OF GEORGETOWN AND LOCAL VOLVO MECHANIC WHO BOTH TOLD ME THAT THE VEHICLE NEEDED A NEW FUEL PUMP BUT I WAS NOT COVERED UNDER THE S60 FUEL PUMP RECALL A FEW YEARS PRIOR. BIG SAFETY HAZARD AND CONCERN! *TR
NHTSA ODI #10290258
77,000 miles · Jul 13, 2009
Engine And Engine CoolingFuel System, Gasoline
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. SUDDENLY,THE ENGINE STALLED. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO AN INDEPENDENT M…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. SUDDENLY,THE ENGINE STALLED. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR INSPECTION. THE TECHNICIAN STARTED THE ENGINE, BUT WAS UNABLE TO DUPLICATE THE FAILURES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC ON A SEPARATE OCCASION FOR IDENTICAL FAILURES AND THE CONTACT WAS INFORMED THAT THE FUEL PRESSURE SENSOR FAILED. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING), ALTHOUGH THE FAILURES WERE IDENTICAL. THE VEHICLE WAS REPAIRED AT THE CONTACT'S EXPENSE. THE FAILURE AND CURRENT MILEAGES WERE 77,000.
NHTSA ODI #10276538
91,000 miles · Oct 2, 2008
Engine And Engine CoolingFuel System, Gasoline
TL*THE CONTACT'S SPOUSE OWNS A 2004 VOLVO S60. ON APPROXIMATELY TWENTY OCCASIONS, THE VEHICLE WOULD COMPLETELY SHUT OFF AND NEED TO BE RESTARTED INTERMITTENTLY. THE FAILURE OCCURRED WHILE BRAKING OR TURNING THE VEHICLE. THE DEALER WAS ABLE TO DUPLICATE THE FAILURE, BUT COULD NOT GET AN ERROR CODE FROM THE DIAGNOSTIC MACHINE. R…
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TL*THE CONTACT'S SPOUSE OWNS A 2004 VOLVO S60. ON APPROXIMATELY TWENTY OCCASIONS, THE VEHICLE WOULD COMPLETELY SHUT OFF AND NEED TO BE RESTARTED INTERMITTENTLY. THE FAILURE OCCURRED WHILE BRAKING OR TURNING THE VEHICLE. THE DEALER WAS ABLE TO DUPLICATE THE FAILURE, BUT COULD NOT GET AN ERROR CODE FROM THE DIAGNOSTIC MACHINE. RECALL NUMBER 07V226000 IS REGARDING THE SAME ISSUE; HOWEVER, THE VIN IS NOT INCLUDED. THE CURRENT MILEAGE WAS 92,000 AND FAILURE MILEAGE WAS 91,000.
NHTSA ODI #10244189
69,000 miles · Sep 9, 2008
Fuel System, Gasoline
I WAS DRIVING ABOUT 65 MILES AN HOUR IN THE LEFT HAND LANE OF AN INTERSTATE YESTERDAY WHEN MY CAR STALLED AND DIED. THE VOLVO DEALERSHIP STATES IT IS NOT SUBJECT TO RECALL, YET THE INCIDENT IS IDENTICAL TO PROBLEM DESCRIBED IN NHTSA CAMPAIGN NUMBER 07V226000. *TR
NHTSA ODI #10241603
78,000 miles · Feb 28, 2008
Fuel System, Gasoline
I OWN A 2004 VOLVO S60. I RECENTLY FOUND OUT THAT THERE IS A RECALL ON MY VEHICLE AFTER MY MECHANIC TOLD ME MY CHECK ENGINE LIGHT WAS DUE TO THIS RECALL. VOLVO SAYS THERE IS NO SUCH RECALL AT FIRST, BUT UPON CALLING THE CUSTOMER SERVICE NUMBER I FOUND OUT THAT THERE IS. HOWEVER, THEY SAY IT IS VIN SPECIFIC AND THAT MINE IS NOT C…
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I OWN A 2004 VOLVO S60. I RECENTLY FOUND OUT THAT THERE IS A RECALL ON MY VEHICLE AFTER MY MECHANIC TOLD ME MY CHECK ENGINE LIGHT WAS DUE TO THIS RECALL. VOLVO SAYS THERE IS NO SUCH RECALL AT FIRST, BUT UPON CALLING THE CUSTOMER SERVICE NUMBER I FOUND OUT THAT THERE IS. HOWEVER, THEY SAY IT IS VIN SPECIFIC AND THAT MINE IS NOT COVERED. MY MECHANIC SAYS THAT THIS NEEDS TO BE TAKEN CARE OF, FOR THIS PROBLEM CAN CAUSE MY ENGINE TO STALL OUT AT ANYTIME AND CAUSE MY STEERING WHEEL TO JERK AROUND ON THE HIGHWAY. TO ME, THIS IS A HUGE PROBLEM, SOUNDS LIKE THAT IT COULD POTENTIALLY KILL ME ON THE ROAD. HOW CAN SOMETHING THAT CAN BE THIS POTENTIALLY DANGEROUS NOT BE VOLVOS RESPONSIBILITY TO FIX? JUST BECAUSE MY VIN NUMBER IS DIFFERENT DOES NOT MEAN THE PROBLEM IS ANY LESS SERIOUS, THOUGH VOLVO SEEMS TO THINK IT IS. *TR
NHTSA ODI #10219593
28,180 miles · Jan 11, 2008
Fuel System, Gasoline
STRONG FUEL SMELL COMING FROM INSIDE VEHICLE. FUEL PUMP LEAKING. THE DEFECT WAS NOTED ON 2001-2002 MODEL YEARS BUT NEEDS TO BE EXTENDED TO 2004 FOR VEHICLES IN NEVADA. *TR
NHTSA ODI #10214545
38,500 miles · Nov 10, 2007
Fuel System, Gasoline
STRONG FUEL ODOR EMITTING FROM PASSENGER SIDE OF VEHICLE. OBSERVED GAS STAINS COVERING OUTSIDE OF GAS TANK. RETURNED TO DEALER AND DEALER REPLACED FUEL PUMP. SINCE THEN, NO ODORS. HOWEVER, AUTO CONTINUES TO HESITATE WHEN DRIVING. IN ONE INSTANCE, CAR STALLED IN HEAVY TRAFFIC AND WAS NEARLY REAR ENDED. *TR
NHTSA ODI #10208579
46,000 miles · Mar 8, 2007
Fuel System, Gasoline
I HAVE A VOLVO S60 2004. AROUND JANUARY 2007, IT STARTED STALLING WITHOUT WARNING IN THE MIDDLE OF THE HIGHWAY AT 60 MPH. IT DID THIS ABOUT 3 TIMES IN 2 WEEKS, SO I TOOK IT TO THE VOLVO DEALER. THEY COULDN'T REPRODUCE THE PROBLEM, BUT SUPPOSEDLY UPGRADED THE SOFTWARE AND CLEANED THE THROTTLE INTAKE, AND RETURNED THE CAR TO ME…
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I HAVE A VOLVO S60 2004. AROUND JANUARY 2007, IT STARTED STALLING WITHOUT WARNING IN THE MIDDLE OF THE HIGHWAY AT 60 MPH. IT DID THIS ABOUT 3 TIMES IN 2 WEEKS, SO I TOOK IT TO THE VOLVO DEALER. THEY COULDN'T REPRODUCE THE PROBLEM, BUT SUPPOSEDLY UPGRADED THE SOFTWARE AND CLEANED THE THROTTLE INTAKE, AND RETURNED THE CAR TO ME. THE CAR WAS FINE UNTIL MARCH 6, WHEN THE SAME PROBLEM OCCURRED. THE CAR IS CURRENTLY BACK AT THE SHOP WHERE THEY HAVE TOLD ME THEY HAVE FOUND NOTHING WRONG AND ARE GOING TO RETURN THE CAR TO ME. I WOULD NOT LIKE TO GET KILLED ON THE HIGHWAY, AND AS I HAVE SEEN THAT THIS HAS BEEN REPORTED BEFORE ON OTHER INTERNET SITES, ITS WORTH REPORTING HERE. *JB
NHTSA ODI #10184546
Mileage unknown · Sep 27, 2006
Fuel System, GasolineCrashInjury
ON SEPTEMBER 18 I WAS TRAVELING DOWN INTERSTATE 10 WHEN MY 2004 VOLVO S60 COMPLETELY STOPPED RUNNING WHILE GOING 70 MPH. I WAS UNABLE TO GET THE CAR OUT OF THE TRAFFIC (NO POWER TO DRIVE TO THE SHOULDER). MY CAR WAS COMPLETELY USELESS. I CALLED 911 AND ROADSIDE ASSISTANCE TO GET HELP BEFORE I WAS HIT (I WAS UNABLE TO EXIT THE…
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ON SEPTEMBER 18 I WAS TRAVELING DOWN INTERSTATE 10 WHEN MY 2004 VOLVO S60 COMPLETELY STOPPED RUNNING WHILE GOING 70 MPH. I WAS UNABLE TO GET THE CAR OUT OF THE TRAFFIC (NO POWER TO DRIVE TO THE SHOULDER). MY CAR WAS COMPLETELY USELESS. I CALLED 911 AND ROADSIDE ASSISTANCE TO GET HELP BEFORE I WAS HIT (I WAS UNABLE TO EXIT THE VEHICLE DUE TO MOVING TRAFFIC ON EITHER SIDE OF ME). AFTER 50 MINUTES I WAS HIT IN THE REAR. THE VEHICLE WAS TOWED TO BERGERON VOLVO. I WAS INFORMED THAT THE FUEL PUMP HAD FAILED. THERE WAS NO WARNING AND THE VEHICLE HAD JUST BEEN IN FOR SERVICE 1 MONTH BEFORE. IT ONLY HAS 24,000 MILES. *JB
NHTSA ODI #10169423
Official recalls
5Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Jun 5, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
Consequence & remedy
Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Jan 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗