NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
63 reportsClear category filterMileage unknown · Jul 2, 2010
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLVO S60 . WHILE DRIVING 5 MPH, MAKING A RIGHT, THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE OCCURRED 5 TIMES. THE DEALER WAS CONTACTED AND STATED THAT THE ENGINE WAS OUT OF CODE WITH HIGH MILEAGE. THE VIN WAS NOT A PART OF NHTSA RECALL CAMPAIGN ID NUMBER, 07V226000, ENGINE AND ENGINE COOLING. THE…
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TL*THE CONTACT OWNS A 2004 VOLVO S60 . WHILE DRIVING 5 MPH, MAKING A RIGHT, THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE OCCURRED 5 TIMES. THE DEALER WAS CONTACTED AND STATED THAT THE ENGINE WAS OUT OF CODE WITH HIGH MILEAGE. THE VIN WAS NOT A PART OF NHTSA RECALL CAMPAIGN ID NUMBER, 07V226000, ENGINE AND ENGINE COOLING. THE DIAGNOSTIC TEST CONFIRMED THAT THE ECM 2600 FAILED AND IT WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 67000.
NHTSA ODI #10341236
83,674 miles · Jun 4, 2010
Engine And Engine Cooling
EXPANSION OF NHTSA CAMPAIGN ID NUMBER 07V226000 ( VOLVO RECALL NO. R181)FOR FUEL PRESSURE SENSOR. HAVE SAME MAKE, MODEL AND YEAR. MANUFACTURE INDICATES MY VIN NOT COVERED. DEALER REPLACED FUEL PRESSURE SENSOR. ERROR CODE ON CAR P0194. DESCRIPTION MATCHES RECALL. *TR
NHTSA ODI #10334559
110,000 miles · May 4, 2010
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT SEVERAL TIMES WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE WOULD SUDDENLY SHUT DOWN ACCOMPANIED BY THE CHECK ENGINE LIGHT. THE VEHICLE WAS TAKEN TO A CERTIFIED MECHANIC WHO INFORMED THE CONTACT THAT THE FUEL PRESSURE SENSOR MALFUNCTIONED AND CAUSED THE FAILURE TO O…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT SEVERAL TIMES WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE WOULD SUDDENLY SHUT DOWN ACCOMPANIED BY THE CHECK ENGINE LIGHT. THE VEHICLE WAS TAKEN TO A CERTIFIED MECHANIC WHO INFORMED THE CONTACT THAT THE FUEL PRESSURE SENSOR MALFUNCTIONED AND CAUSED THE FAILURE TO OCCUR; HOWEVER, THE DEALER STATED THAT RECALL 07V226000 (ENGINE AND ENGINE COOLING) DID NOT INCLUDE THE CONTACTS VIN. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000. THE CURRENT MILEAGE WAS APPROXIMATELY 112,000.
NHTSA ODI #10328850
70,000 miles · Apr 28, 2010
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING IN WET CONDITIONS AT APPROXIMATELY 50 MPH, WITH ALL WHEEL DRIVE ENGAGED, THE EXHAUST SYSTEM WOULD EXPAND, CAUSING IT TO RUB AGAINST THE DRIVETRAIN. THE FAILURE CAUSED A LOUD NOISE UNDERNEATH THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO AN AUTHORIZED DEAL…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING IN WET CONDITIONS AT APPROXIMATELY 50 MPH, WITH ALL WHEEL DRIVE ENGAGED, THE EXHAUST SYSTEM WOULD EXPAND, CAUSING IT TO RUB AGAINST THE DRIVETRAIN. THE FAILURE CAUSED A LOUD NOISE UNDERNEATH THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO AN AUTHORIZED DEALERSHIP TO HAVE AN EXHAUST BRACKET APPLIED. THE CONTACT FELT THAT THE MANUFACTURER SHOULD HAVE BEEN RESPONSIBLE FOR THE REPAIR EXPENSES AS IT WAS UNSAFE TO HAVE MOVING OBJECTS RUBBING AGAINST EACH OTHER. THE FAILURE MILEAGE WAS APPROXIMATELY 70,000.
NHTSA ODI #10327868
87,000 miles · Apr 28, 2010
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING AT APPROXIMATELY 10 MPH, THE VEHICLE HESITATED, DECREASED IN ENGINE PERFORMANCE, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE CONTACT TURNED OFF THE IGNITION RESTARTED IT TO MOVE TO THE SIDE OF THE ROAD. THE FAILURE OCCURRED ON FOUR OTHER OCCASIONS. THE VEHIC…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING AT APPROXIMATELY 10 MPH, THE VEHICLE HESITATED, DECREASED IN ENGINE PERFORMANCE, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE CONTACT TURNED OFF THE IGNITION RESTARTED IT TO MOVE TO THE SIDE OF THE ROAD. THE FAILURE OCCURRED ON FOUR OTHER OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE CURRENT MILEAGE WAS APPROXIMATELY 90,000. THE FAILURE MILEAGE WAS APPROXIMATELY 87,000.
NHTSA ODI #10327845
72,100 miles · Apr 5, 2010
Engine And Engine Cooling
IN JULY OF 2009 DURING THE WASHINGTON STATE HEAT WAVE, WHERE TEMPERATURES REACHED 104, MY 2004 VOLVO S60R EXPERIENCED A ENGINE SHUTDOWN ON THE FREEWAY THAT WAS DESCRIBED IN A RECALL (07V226000) FOR MY MODEL AND YEAR. MY VEHICLES VIN WAS NOT PART OF THE VEHICLES THAT WERE PART OF THE RECALL HOWEVER I THINK YOU SHOULD EXPAND THE …
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IN JULY OF 2009 DURING THE WASHINGTON STATE HEAT WAVE, WHERE TEMPERATURES REACHED 104, MY 2004 VOLVO S60R EXPERIENCED A ENGINE SHUTDOWN ON THE FREEWAY THAT WAS DESCRIBED IN A RECALL (07V226000) FOR MY MODEL AND YEAR. MY VEHICLES VIN WAS NOT PART OF THE VEHICLES THAT WERE PART OF THE RECALL HOWEVER I THINK YOU SHOULD EXPAND THE RANGE SINCE MY VEHICLE ALSO HAD THE FUEL PRESSURE SENSOR REPLACED TO SOLVE THE ISSUE. I STILL HAVE THE PART IF YOU WANT TO EXAMINE IT. I HAVE READ THE CONSEQUENCES PART OF THE RECALL (07V226000) AND THAT IS EXACTLY WHAT I EXPERIENCED. *TR
NHTSA ODI #10323896
600,000 miles · Apr 1, 2010
Engine And Engine CoolingFuel System, Other
FUEL PRESSURE SENSOR FUNCTIONING OUTSIDE OF ITS NORMAL PARAMETERS ECM CODE 2600. THERE IS RECALL ON THE PROBLEM BUT DEALER WILL NOT REPLACE THE SENSOR FREE OF CHARGE. RECALL #07V226000
NHTSA ODI #10323302
76,678 miles · Feb 15, 2010
Engine And Engine CoolingFuel System, Gasoline
CERTIFIED PREVIOUSLY OWNED VEHICLE STALLED DUE TO BUTTERFLY VALVE WITHIN THROTTLE BODY NOT OPENING FAST ENOUGH WHEN GOING AROUND A CORNER AND TOO MUCH LOAD ON THE ENGINE. EXAMPLE: EXITED FREEWAY AND WAS TURNING LEFT WHILE BRAKING DUE TO UPCOMING RED LIGHT. THE ENGINE STALLED IN THE MIDDLE OF AN INTERSECTION WHILE THE VEHICLE WAS…
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CERTIFIED PREVIOUSLY OWNED VEHICLE STALLED DUE TO BUTTERFLY VALVE WITHIN THROTTLE BODY NOT OPENING FAST ENOUGH WHEN GOING AROUND A CORNER AND TOO MUCH LOAD ON THE ENGINE. EXAMPLE: EXITED FREEWAY AND WAS TURNING LEFT WHILE BRAKING DUE TO UPCOMING RED LIGHT. THE ENGINE STALLED IN THE MIDDLE OF AN INTERSECTION WHILE THE VEHICLE WAS IN MOTION AT APPROXIMATELY 10 MPH. LOST STEERING AND BRAKING POWER. THE PROBLEM WAS FIRST NOTICED WHEN MAKING RIGHT TURNS AND HAVING TO SUDDENLY BRAKE FOR A PEDESTRIAN, BICYCLIST, OR OTHER TRAFFIC HAZARD AND THE ENGINE STALLING OR FLUTTERING AT MUCH LOWER SPEEDS. AS IT WORSENED OVER THE COURSE OF A WEEK IT WAS ULTIMATELY THE WORST WITH THE MID-INTERSECTION STALL. AT THIS POINT WE WERE AFRAID TO DRIVE THE VEHICLE FOR FEAR OF CRASHING. VEHICLE WAS PURCHASED FROM A DEALER AS CERTIFIED PRE-OWNED 68,735 MILES ON 05/02/2008 AND WAS TAKEN TO DEALER FOR STALLING AT 76,678 MILES ON 08/15/2009. DEALER REPORTED THIS AS A MAINTENANCE ISSUE NOT COVERED UNDER WARRANTY. REPAIRS FOR CLEANING THE THROTTLE BODY, RESETTING VALVE, AND INSTALLING NEW GASKETS WAS $402.93. VEHICLE ORIGINALLY PURCHASED IN SOUTHERN CALIFORNIA. VEHICLE MOVED TO WASHINGTON IN FEBRUARY OF 2009. *TR
NHTSA ODI #10310587
83,362 miles · Dec 12, 2009
Engine And Engine Cooling
2004 S60 VOLVO STALLS WHILE DRIVING. MOST RECENT OCCURRENCE STALLED WHILE TURNING, FORCING THE DRIVER TO DRIVE OFF THE ROAD TO AVOID TRAFFIC. CAR HAS BEEN KNOWN TO STALL MULTIPLE TIMES DAY...DASHBOARD LIGHTS UP AT TIME OF OCCURRENCE AND ENGINE STOPS...POWER STEERING FAILS. DIFFICULT TO CONTROL WHEN IT OCCURS BECAUSE OF THIS. …
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2004 S60 VOLVO STALLS WHILE DRIVING. MOST RECENT OCCURRENCE STALLED WHILE TURNING, FORCING THE DRIVER TO DRIVE OFF THE ROAD TO AVOID TRAFFIC. CAR HAS BEEN KNOWN TO STALL MULTIPLE TIMES DAY...DASHBOARD LIGHTS UP AT TIME OF OCCURRENCE AND ENGINE STOPS...POWER STEERING FAILS. DIFFICULT TO CONTROL WHEN IT OCCURS BECAUSE OF THIS. *TR
NHTSA ODI #10295441
106,200 miles · Nov 13, 2009
Engine And Engine CoolingCrash
I-55 SOUTH SHORTLY BEFORE WEBER ROAD EXIT I WAS ON THE LEFT LANE TRAVELING 30 MPH, DECIDED TO CHANGE TO MIDDLE LANE, SIGNALED AND WHILE IN PROCESS OF LANE CHANGE, CAR STARTED TO GO OUT OF CONTROL. THEN STEERED TO THE LEFT, AND WAS HEADING TOWARDS CEMENT DIVIDER. TO AVOID THAT I STEERED RIGHT, AT THIS POINT CAR STARTED TO DO 360…
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I-55 SOUTH SHORTLY BEFORE WEBER ROAD EXIT I WAS ON THE LEFT LANE TRAVELING 30 MPH, DECIDED TO CHANGE TO MIDDLE LANE, SIGNALED AND WHILE IN PROCESS OF LANE CHANGE, CAR STARTED TO GO OUT OF CONTROL. THEN STEERED TO THE LEFT, AND WAS HEADING TOWARDS CEMENT DIVIDER. TO AVOID THAT I STEERED RIGHT, AT THIS POINT CAR STARTED TO DO 360. COULD NOT CONTROL AND WAS MOVING TO FACE ONCOMING SEMI TRUCK FROM MIDDLE LANE. THE SEMI TRUCK SLAMMED INTO THE RIGHT SIDE (HEADLIGHT/TIRE) AREA OF MY CAR VOLVO S60 MODEL YEAR 2004 AND STOPPED THE CAR. BOTH AIRBAGS DEPLOYED - DRIVER AND PASSENGER AIRBAG. ONLY PERSON IN CAR WAS ME. PRIOR TO THE CRASH I EXPERIENCED AND FELT THAT THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND AS A RESULT THE STUD AND NUT THAT SECURED SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN AND PARTICULAR DRIVING CONDITIONS SUCH AS WEATHER CONDITIONS REMAINING SEVERE WITH HEAVY SNOW STORM, STEERING MIGHT BECOME LESS RESPONSIBLE AND THE DRIVER MAY EXPERIENCE DIFFICULTY IN CONTROLLING THE STEERING. THIS DRIVING CONDITION COULD HAVE BEEN THE APPROXIMATE CAUSE THAT LEAD TO SEPARATION BETWEEN CONTROL ARM AND THE SPINDLE WHICH HAD ULTIMATELY RESULTED IN A "TOTAL CRASH". I ALSO TRIED TO APPLY BRAKE. LOSS OF BRAKE FLUID, AS A RESULT OF FAILURE OF SEALED CARDONE MASTER CYLINDER WITH FLUID LEAKING FROM BRAKE HAD RESULTED IN CRASH. I ALSO OBSERVED CRUISE CONTROL SENSOR FAILURE, AFTER I TURNED IT "ON", THEN IT SHUTS OFF BY ITSELF, AGAIN I HAVE TO TURN ON. WHILE DRIVING AT RATE 60 TO 65 MILES I OBSERVED A KIND OF NOISE AND VIBRATIONS UNDER HOOD. POSSIBLY THE FUEL PRESSURE SENSOR LOCATED OF THE FUEL RAIL MAY TRANSMIT INCORRECT SIGNAL TO THE ENGINE CONTROL MODULE. I OF THE OPINION THAT THIS MIGHT BE ONE OF THE CONTRIBUTING FACTOR RESPONSIBLE FOR STALLING OF ENGINE WITHOUT ANY WARNING AND HAS CAUSED A TOTAL CRASH ON THE FREEWAY. FAILURE OF THE FUEL PRESSURE SENSOR MIGHT HAVE CRACKED DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS AND THAT CAUSED CRASH. *TR
NHTSA ODI #10292098
Official recalls
5Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Jun 5, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
Consequence & remedy
Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Jan 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗