NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
223 reports67,000 miles · Sep 13, 2007
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT SMELLED GAS FUMES INSIDE THE PASSENGER COMPARTMENT. HE CHECKED THE VEHICLE AND DID NOT FIND ANY LEAKS UNDERNEATH THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND THEY STATED THAT THE FUEL PUMP, LOCATED UNDERNEATH THE BACK SEAT, CAUSED THE FAILURE. THE CONTACT SPOKE…
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TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT SMELLED GAS FUMES INSIDE THE PASSENGER COMPARTMENT. HE CHECKED THE VEHICLE AND DID NOT FIND ANY LEAKS UNDERNEATH THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO A MECHANIC AND THEY STATED THAT THE FUEL PUMP, LOCATED UNDERNEATH THE BACK SEAT, CAUSED THE FAILURE. THE CONTACT SPOKE WITH VOLVO AND THEY ACKNOWLEDGED THE FAILURE. THE CURRENT MILEAGE WAS 68,000 AND FAILURE MILEAGE WAS 67,000. UPDATED 12/12/2007 *BF UPDATED 12/12/07 *TR
NHTSA ODI #10202927
89,000 miles · Sep 10, 2007
Fuel System, Other
ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR. I LIVE IN TENNESSEE AND MY CAR DOES THE SAME THI…
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ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR. I LIVE IN TENNESSEE AND MY CAR DOES THE SAME THING. WE HAVE HAD OVER 3 WEEKS OF 100 PLUS DEGREE TEMPS HERE. *TR THE CONSUMER STATED TRIED REPLACING THE FUEL FILTER, UNFORTUNATELY THAT DID NOT SOLVE THE PROBLEM. THE CONSUMER FURTHER STATED THERE IS EVIDENCE OF A FUEL LEAK IN THE GAS TANK AND THE VEHICLE IS VERY HARD TO START. UPDATED 09/26/07 *TR PERM GRANTED VIA EMAIL TO RELEASE INFO TO MFR ON 09/28/2007.PCO
NHTSA ODI #10202432
72,000 miles · Sep 10, 2007
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT SMELLED GASOLINE FUMES OUTSIDE AND INSIDE OF THE VEHICLE. THE MECHANIC STATED THAT THE FUEL PUMP HOUSING CRACKED. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V152000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). AS OF SEPTEMBER 10, 2007, …
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TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT SMELLED GASOLINE FUMES OUTSIDE AND INSIDE OF THE VEHICLE. THE MECHANIC STATED THAT THE FUEL PUMP HOUSING CRACKED. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V152000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). AS OF SEPTEMBER 10, 2007, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 72,000.
NHTSA ODI #10202402
70,000 miles · Sep 6, 2007
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT THERE WAS A RECALL FOR HIS VEHICLE REGARDING THE ACCELERATOR. WHEN HE RETRIEVED HIS VEHICLE FROM THE DEALER, HE SMELLED GASOLINE FUMES INSIDE THE VEHICLE, WHICH REMAINED FOR A WEEK. THE CONTACT STATED THAT NO FLUIDS WERE LEAKING. THE DEALER STATED THAT THE FUEL PU…
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TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT THERE WAS A RECALL FOR HIS VEHICLE REGARDING THE ACCELERATOR. WHEN HE RETRIEVED HIS VEHICLE FROM THE DEALER, HE SMELLED GASOLINE FUMES INSIDE THE VEHICLE, WHICH REMAINED FOR A WEEK. THE CONTACT STATED THAT NO FLUIDS WERE LEAKING. THE DEALER STATED THAT THE FUEL PUMP FAILED. THROUGH ONLINE RESEARCH, HE DISCOVERED NHTSA CAMPAIGN ID NUMBER 07V152000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). VOLVO INFORMED HIM THAT HIS VIN WAS NOT INCLUDED IN THE RECALL, HOWEVER, THE CONTACT FELT OTHERWISE. THE VEHICLE IS CURRENTLY AT THE DEALER. THE NHTSA CAMPAIGN ID NUMBER FOR THE ACCELERATOR WAS UNAVAILABLE. THE VIN, ENGINE SIZE, NUMBER OF CYLINDERS, AND SPEED WERE UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 70,000.
NHTSA ODI #10202099
66,000 miles · Sep 4, 2007
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2001 VOLVO S60. WHILE THE VEHICLE WAS PARKED IN THE GARAGE THE ODOR OF FUEL WAS PRESENT IN HER 2 STORY HOME. THE ODOR WAS STRONGER WHEN THE FUEL TANK WAS FILLED TO THE CAPACITY. THE MECHANIC DIAGNOSED THAT THE FUEL PUMP AND ELBOW ASSEMBLY WERE CRACKED. THE MECHANIC REMOVED THE SEATS, DRAINED THE FUEL PU…
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TL*THE CONTACT OWNS A 2001 VOLVO S60. WHILE THE VEHICLE WAS PARKED IN THE GARAGE THE ODOR OF FUEL WAS PRESENT IN HER 2 STORY HOME. THE ODOR WAS STRONGER WHEN THE FUEL TANK WAS FILLED TO THE CAPACITY. THE MECHANIC DIAGNOSED THAT THE FUEL PUMP AND ELBOW ASSEMBLY WERE CRACKED. THE MECHANIC REMOVED THE SEATS, DRAINED THE FUEL PUMP, REPLACED THE SEATS AND TESTED THE VEHICLE AND FOUND IT TO BE OPERATING NORMALLY. THE FAILURE CONTINUED AFTER THE REPAIR WAS MADE. THE MECHANIC REPLACED THE O RING AND SENSOR. THE ODOR WAS NOT SMELLED AFTER THE REPAIR. THE FAILURE MILEAGE WAS 66,000. THE CURRENT MILEAGE WAS 66,800. THE CONSUMER STATED THE RECALL SHOULD BE EXTENDED TO NORTH CAROLINA AND OTHER STATES. UPDATED 09/25/07. *JB
NHTSA ODI #10201847
92,800 miles · Sep 2, 2007
Fuel System, Gasoline
I AM THE ORIGINAL OWNER OF A 2001 VOLVO S60; NOTED A STRONG GASOLINE ODOR IN THE GARAGE AND AT THE RIGHT SIDE OF THE VEHICLE (NOTED DURING EXTREME SUMMER WEATHER IN SOUTH). CAR WAS TAKEN TO VOLVO CERTIFIED REPAIRSHOP AND WAS NOTED TO HAVE A LEAK AT THE FUEL PUMP. THE PUMP NEEDED TO BE REPLACED- TOTAL EXPENSE OF $810.00. THE V…
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I AM THE ORIGINAL OWNER OF A 2001 VOLVO S60; NOTED A STRONG GASOLINE ODOR IN THE GARAGE AND AT THE RIGHT SIDE OF THE VEHICLE (NOTED DURING EXTREME SUMMER WEATHER IN SOUTH). CAR WAS TAKEN TO VOLVO CERTIFIED REPAIRSHOP AND WAS NOTED TO HAVE A LEAK AT THE FUEL PUMP. THE PUMP NEEDED TO BE REPLACED- TOTAL EXPENSE OF $810.00. THE VEHICLE HAS 92,000 MILES ON IT AND HAS BEEN METICULOUSLY MAINTAINED. *TR
NHTSA ODI #10201711
Mileage unknown · Aug 28, 2007
Power Train
2001VOLVO S60 TURBO - TRANSMISSION SLIPPING; HAVING PROBLEMS CHANGING GEARS; EITHER IT IS STRAINING TO CHANGE GEARS OR I HEAR AND FEEL A LOUD (CLUNCK). PROBLEM HAPPENS A LOT IN STOP AND GO TRAFFIC. DEALER SAYS I NEED TO REPLACE THE TRANSMISSION AT A COST OF $4000. READ OTHER FORUMS AND OTHER VOLVO OWNERS ARE HAVING THE SAME …
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2001VOLVO S60 TURBO - TRANSMISSION SLIPPING; HAVING PROBLEMS CHANGING GEARS; EITHER IT IS STRAINING TO CHANGE GEARS OR I HEAR AND FEEL A LOUD (CLUNCK). PROBLEM HAPPENS A LOT IN STOP AND GO TRAFFIC. DEALER SAYS I NEED TO REPLACE THE TRANSMISSION AT A COST OF $4000. READ OTHER FORUMS AND OTHER VOLVO OWNERS ARE HAVING THE SAME PROBLEMS. *JB
NHTSA ODI #10201021
Mileage unknown · Aug 14, 2007
Fuel System, Gasoline
I OWN A 2001 VOLVO S60. I SMELLED GASOLINE WHEN I STARTED THE VEHICLE, BUT THE MANUFACTURER HAS NOT INDICATED A PROBLEM. WHEN I REVIEWED THE RECALLS FOR THIS VEHICLE ON WWW.NHTSA.GOV, I NOTED THE FOLLOWING PROBLEM UNDER REVIEW: PE06-053 2001 VOLVO S60 FUEL PUMP LEAKAGE 15-NOV-2006 I BELIEVE THE PROBLEM I AM EXPERIENCIN…
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I OWN A 2001 VOLVO S60. I SMELLED GASOLINE WHEN I STARTED THE VEHICLE, BUT THE MANUFACTURER HAS NOT INDICATED A PROBLEM. WHEN I REVIEWED THE RECALLS FOR THIS VEHICLE ON WWW.NHTSA.GOV, I NOTED THE FOLLOWING PROBLEM UNDER REVIEW: PE06-053 2001 VOLVO S60 FUEL PUMP LEAKAGE 15-NOV-2006 I BELIEVE THE PROBLEM I AM EXPERIENCING IS RELATED TO THIS ITEM. I WISH TO BE CONTACTED IF THIS BECOMES A RECALLED ITEM BY THE NHTSA. *JB
NHTSA ODI #10199556
100,000 miles · Aug 13, 2007
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT NOTICED GAS LEAKING FROM HIS VEHICLE AFTER IT HAD BEEN PARKED OVERNIGHT. THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA RECALL NUMBER 07V152000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE VEHICLE HAS NOT BEEN INSPECTED BY A DEALER. THE FAILURE MILEAGE WAS…
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TL*THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT NOTICED GAS LEAKING FROM HIS VEHICLE AFTER IT HAD BEEN PARKED OVERNIGHT. THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA RECALL NUMBER 07V152000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE VEHICLE HAS NOT BEEN INSPECTED BY A DEALER. THE FAILURE MILEAGE WAS 100,000 AND CURRENT MILEAGE WAS 104,000.
NHTSA ODI #10199374
73,204 miles · Jun 25, 2007
Fuel System, OtherCrash
2001 VOLVO S60 2.4T STALLED ON NJ STATE HIGHWAY 21 IN NEWARK, NJ DUE TO A FAILED ETM. THIS RESULTED IN THE CAR BEING REAR ENDED IN THE RIGHT LANE CAUSING $6927.61 IN BODY DAMAGE. THE COST OF REPLACING THE ETM WAS AN ADDITIONAL $753.33. *AK
NHTSA ODI #10194179
Official recalls
8Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Nov 4, 2020
Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.
Consequence & remedy
Consequence: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.
Remedy: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Apr 5, 2007
ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Nov 15, 2006
ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.
Consequence & remedy
Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.
Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Sep 13, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.
Consequence & remedy
Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Aug 1, 2003
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE06053 · Fuel Pump Leakage
Opened Nov 15, 2006 · Closed Apr 5, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:storage:tank Assembly
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Additional source detail variants (3)
Fuel System, Gasoline:delivery:fuel Pump
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Fuel System, Gasoline:storage:tank Assembly
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Fuel System, Gasoline
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
EA05021 · Throttle Control Malfunction
Opened Dec 6, 2005 · Closed Dec 12, 2006
Status: closed (inferred from source dates) · Vehicle Speed Control
ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.
PE05041 · Throttle Control Malfunction
Opened Jul 26, 2005 · Closed Dec 7, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control
PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.
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