NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
122 reportsMileage unknown · Apr 29, 2004
Service Brakes, Hydraulic
BRAKE PAD FAILURE WAS PREMATURE DUE TO THE ADDED BRAKE FORCE THAT WAS NECESSARY TO STOP THE VEHICLE. *PH THE BRAKE PAD RIVETS WERE SCRAPING THE ROTORS. THE CONSUMER NEEDED TO USE EXTRA FORCE TO APPLY THE BRAKES. THE CONSUMER REQUESTED A REBATE FOR THE AMOUNT OF REPAIR. *SC THE CONSUMER RECEIVED A RECALL LETTER IN THE MAI…
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BRAKE PAD FAILURE WAS PREMATURE DUE TO THE ADDED BRAKE FORCE THAT WAS NECESSARY TO STOP THE VEHICLE. *PH THE BRAKE PAD RIVETS WERE SCRAPING THE ROTORS. THE CONSUMER NEEDED TO USE EXTRA FORCE TO APPLY THE BRAKES. THE CONSUMER REQUESTED A REBATE FOR THE AMOUNT OF REPAIR. *SC THE CONSUMER RECEIVED A RECALL LETTER IN THE MAIL REGARDING THE ISSUE. RECALL #03V474000. *JB
NHTSA ODI #10072122
56,739 miles · Apr 29, 2004
Service Brakes, Hydraulic
WHILE DRIVING THE CONSUMER USED A HIGHER BRAKE FORCE THAN USUAL, RESULTING IN EXTENDED STOPPING DISTANCE. THE DEALER REPLACED THE PUMP AT OWNER'S EXPENSE OF $800.00. *AK *MR MAINTENANCE RECORD SHOW THAT ROUTINE SERVICE INCLUDING REAR BRAKE PADS AT 19580K MILES, AT 41416K MILES, FRONT PADS AT 28312K MILES AND WAS INCLUDE …
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WHILE DRIVING THE CONSUMER USED A HIGHER BRAKE FORCE THAN USUAL, RESULTING IN EXTENDED STOPPING DISTANCE. THE DEALER REPLACED THE PUMP AT OWNER'S EXPENSE OF $800.00. *AK *MR MAINTENANCE RECORD SHOW THAT ROUTINE SERVICE INCLUDING REAR BRAKE PADS AT 19580K MILES, AT 41416K MILES, FRONT PADS AT 28312K MILES AND WAS INCLUDE IN THE REPAIRS FOR INCIDENT 56739K MILES. *SC
NHTSA ODI #10050129
80,000 miles · Apr 5, 2004
Service Brakes, Hydraulic
THE CONSUMER RECEIVED A RECALL LETTER#03V474000 REGARDING THE ELECTRIC BRAKE VACUUM PUMP. THE DEALERSHIP STILL DOES NOT HAVE THE PARTS AVAILABLE TO CONDUCT THE RECALL. *NM
NHTSA ODI #10065516
Mileage unknown · Mar 26, 2004
Service Brakes, AirCrash
WHILE DRIVING 45 MPH, THE DRIVER APPLIED THE BRAKES AND IT WENT DOWN TO THE FLOOR CAUSING THE VEHICLE TO CRASHED INTO ANOTHER VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER. THE MECHANIC REPLACED THE BRAKES THREE TIMES. PLEASE PROVIDE FURTHER DETAILS.
NHTSA ODI #10065131
44,191 miles · Mar 7, 2004
EquipmentService Brakes, HydraulicSuspension
I OWN A 2000 VOLVO S40. WE JUST HAD OUR FIFTH TRIP TO THE DEALER TO CORRECT KNOCKING NOISE/RATTLE IN THE FRONT SUSPENSION. PROBLEM STARTED AT 44,191 MILES. NOW AT 59,800. TWO SETS OF CONTROL ARM BUSHINGS AND TWO SETS OF SWAY BAR BUSHINGS REPLACED. NOISE RETURNS WITHIN 2000 MI OF SERVICE. ALSO, I HAVE HAD THE REAR BRAKES G…
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I OWN A 2000 VOLVO S40. WE JUST HAD OUR FIFTH TRIP TO THE DEALER TO CORRECT KNOCKING NOISE/RATTLE IN THE FRONT SUSPENSION. PROBLEM STARTED AT 44,191 MILES. NOW AT 59,800. TWO SETS OF CONTROL ARM BUSHINGS AND TWO SETS OF SWAY BAR BUSHINGS REPLACED. NOISE RETURNS WITHIN 2000 MI OF SERVICE. ALSO, I HAVE HAD THE REAR BRAKES GO OUT AT 17,500 MILES. PADS WORE THIN AND CUT INTO THE ROTORS. THAT ONE COST $335. ALSO, AIR CONDITIONER WENT OUT AT 9000 MILES. I PAID THE EXTRA MONEY TO GET A VOLVO BECAUSE I KEEP MY CARS FOR A LONG TIME. (I ALSO OWN A 18 YEAR OLD AUDI 4000.) I BOUGHT VOLVO FOR ONE WORD: RELIABILITY. I HAVE FOUND THAT VOLVO DOES NOT STAND BEHIND THEIR PRODUCTS. THIS S40 IS HUGELY EXPENSIVE TO MAINTAIN. I AM MAKING FAR TOO MANY TRIPS TO THE DEALER TO KEEP TRYING TO GET DEFECTS FIXED. *JB
NHTSA ODI #10060610
30,000 miles · Feb 29, 2004
Service Brakes, Hydraulic
2000 VOLVO S40 NO BRAKES UNTIL CAR IS AT OPERATING TEMPERATURE. I REPORTED THIS TO THE MANUFACTURER AND THEY SAID TO CONTINUE TO DRIVE THE VEHICLE AFTER LETTING IT WARM FOR A FEW MINUTES. I HAVE ALREADY ROLLED INTO NUMEROUS INTERSECTIONS DUE TO NO BRAKES. *JB
NHTSA ODI #10060027
Mileage unknown · Jan 14, 2004
Service Brakes, Hydraulic
WHEN ENGINE IS COLD, AND THE BRAKES ARE APPLIED DRIVER HAS TO APPLY A LOT OF PRESSURE TO BRAKE PEDAL TO STOP THE VEHICLE. *AK
NHTSA ODI #10054022
18 miles · Jan 13, 2004
Service Brakes, Hydraulic
POWER BRAKES DON NOT WORK WELL
NHTSA ODI #10053041
6,000 miles · Jan 6, 2004
Electrical SystemExterior Lighting
DEALER REPLACED, IN THE PAST TWO YEARS, HEADLIGHTS/ALTERNATOR/TAIL LIGHTS, AND SIGNAL LIGHTS, BUT THE PROBLEM WAS STILL OCCURRING. *AK
NHTSA ODI #10053451
8,000 miles · Oct 24, 2003
Engine And Engine CoolingService Brakes, Hydraulic
I HAVE VOLVO S40 2000 WHICH I PURCHASED IN OCTOBER 1999. I BROUGHT MY CAR TO SERVICE REGULARLY, IT WAS SERVICED WHILE IN WARRANTY BY THE ROYAL MOTOR SALES WHO SOLD ME THIS CAR. ON THE SECOND SERVICE I HAVE BEEN TOLD THAT MY REAR BRAKES COMPLETELY WORN OUT AND THEY HAVE TO CHANGE NOT ONLY BRAKE PADS BUT ALSO ROTORS AND SOMETHING …
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I HAVE VOLVO S40 2000 WHICH I PURCHASED IN OCTOBER 1999. I BROUGHT MY CAR TO SERVICE REGULARLY, IT WAS SERVICED WHILE IN WARRANTY BY THE ROYAL MOTOR SALES WHO SOLD ME THIS CAR. ON THE SECOND SERVICE I HAVE BEEN TOLD THAT MY REAR BRAKES COMPLETELY WORN OUT AND THEY HAVE TO CHANGE NOT ONLY BRAKE PADS BUT ALSO ROTORS AND SOMETHING ELSE, I ENDED UP PAYING $1000+ FOR THAT "SERVICE". INTERESTINGLY ENOUGH I HAVE BEEN TOLD AT DEALERSHIP THAT IT IS VERY COMMON PROBLEM FOR MY CAR KIND TO HAVE REAR BRAKE PADS WEAR OUT QUICKLY AND THEY HAVE TO BE CHANGED EVERY 5000-7000 MILES (NO INFORMATION ON THAT IN THE OWNERS MANUAL, EITHER NOBODY WARNED ME ABOUT THAT ON THE FIRST SERVICE, BETTER YET THEY DID NOT EVEN CHECKED REAR BRAKE PADS NOR TELL ME HOW MUCH OF IT LEFT). NOW WHEN MY WARRANTY IS OVER I NOTICED VERY LOUD METALLIC BANGING NOISE THAT COMES FROM UNDER THE HOOD. I TOOK THE CAR TO INDEPENDENT VOLVO MECHANIC SINCE I DO NOT TRUST DEALER ANY MORE. MECHANIC FIXED ACTUALLY 2 DIFFERENT PARTS THAT WERE MAKING SOME NOISE. I PAID $330 AND TOOK MY CAR HOME, JUST TO FIND THAT LOUD NOISE IS STILL THERE WHEN I WAS GOING OVER BUMPS IN THE ROAD. I TOOK MY CAR BACK AND MECHANIC ORDERED YET ANOTHER PART WHICH ONLY CAME 2 WEEKS LATER. NOW MY CAR IS AT THE MECHANIC'S WHO CALLED AND TOLD ME THAT THERE MORE PARTS TO BE CHANGED AND THAT HIS FRIEND AT DEALERSHIP TOLD HIM THAT IT IS VERY COMMON WARRANTY REPAIR ON MY CAR KIND. WELL THEY GOT LUCKY IN MY CASE, I AM OVER ON MY WARRANTY BY 2000 MILES. BUT WILL I BUY VOLVO EVER AGAIN? - NO WAY!!! WILL I SUGGEST TO ANYONE TO BUY A VOLVO? - ONLY TO SOMEONE I DISLIKE!. *LA
NHTSA ODI #10043536
NHTSA investigations
2EA02026 · Volvo S40/V40 My 2000-2001
Opened Sep 10, 2002 · Closed Nov 21, 2003
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
IN A NOVEMBER 6, 2003 SAFETY DEFECT REPORT, VOLVO INDICATED THAT THEY WILL CONDUCT A SAFETY-RELATED DEFECT RECALL OF THE 2000 MODEL YEAR (MY) SUBJECT VEHICLES (ABOUT 36,000 VEHICLES).VOLVO WILL ALSO CONDUCT A SERVICE CAMPAIGN OF ABOUT 31,000 2001 MY SUBJECT VEHICLES.ODI INVESTIGATED BOTH THE 2000 AND 2001 MY VEHICLES AND DETERMINED THAT THE 2001 MY VEHICLES EXPERIENCED SUBSTANTIALLY LOWER RATES OF FAILURES BASED ON THE NUMBER OF OWNER REPORTS AND WARRANTY CLAIMS SUBMITTED TO ODI.ODI BELIEVES THAT THE PROPOSED ACTION IS SUFFICIENT TO RESOLVE THIS INVESTIGATION'S SAFETY ISSUES. FOR THE CRASHES, IN ADDITION TO THE 22 SUBMITTED BY VOLVO, ODI FOUND 10 ADDITIONAL CRASH ALLEGATIONS IN THE OWNER REPORTS, FIELD REPORTS, AND WARRANTY CLAIMS SUBMITTED BY VOLVO.OF THESE 32 CRASHES, ODI BELIEVES THAT 10 ARE CLEARLY RELATED TO THE ALLEGED DEFECT, AND 5 APPEAR TO BE RELATED.OF THE 17 REMAINING CASES, TWO DID NOT INVOLVE A CRASH AND THE OTHER 15 COULD NOT BE DIRECTLY CONNECTED TO THE ALLEGED DEFECT.ODI WILL SUPPLEMENT THIS RESUME WITH A CLOSING REPORT AND ADDITIONAL TECHNICAL DETAILS CONCERNING THE DEFECT.
PE02009 · Brake POWER-ASSIST
Opened Jan 29, 2002 · Closed Sep 10, 2002
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
No summary supplied.