NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
122 reports120,000 miles · Jan 5, 2009
Exterior Lighting
NOTICED DECREASED VISIBILITY DRIVING AT NIGHT. THE AIMING MECHANISM ON BOTH HEADLAMPS HAS DISINTEGRATED CAUSING LOSS OF THE HEADLAMP CALIBRATION AND ALLOWING THE HEADLAMPS TO AIM DOWNWARD TO A POINT APPROXIMATELY 30' IN FRONT OF THE VEHICLE. THE FAILURE IS CONTINUOUS, RESULTS IN REDUCED VISIBILITY. NOTHING HAS BEEN DONE TO CO…
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NOTICED DECREASED VISIBILITY DRIVING AT NIGHT. THE AIMING MECHANISM ON BOTH HEADLAMPS HAS DISINTEGRATED CAUSING LOSS OF THE HEADLAMP CALIBRATION AND ALLOWING THE HEADLAMPS TO AIM DOWNWARD TO A POINT APPROXIMATELY 30' IN FRONT OF THE VEHICLE. THE FAILURE IS CONTINUOUS, RESULTS IN REDUCED VISIBILITY. NOTHING HAS BEEN DONE TO CORRECT THE PROBLEM. REPLACEMENT PARTS ARE PROHIBITIVELY EXPENSIVE AND VOLVO CUSTOMER SERVICE HAS DISAVOWED ANY RESPONSIBILITY FOR THE FAILURE DUE TO THE AGE AND MILEAGE OF THE VEHICLE, (2000 S40 WITH 130K MI.) THE SERVICE MANAGER AT MY LOCAL VOLVO DEALERSHIP HAS SAID THAT HE HAS SEEN THIS FAILURE ON OTHER VOLVOS OF SIMILAR AGE AND MILEAGE INCLUDING ONE OWNED BY HIS SON. *TR
NHTSA ODI #10253782
45,500 miles · Nov 21, 2008
SteeringTires
TIRES ON VEHICLE FAILED. BELTS BROKEN CAUSING IMPAIRED DRIVABILITY. TIRES WITH LESS THAN 10K MILEAGE W/95+ % TREAD LEFT. *TR
NHTSA ODI #10249517
73,458 miles · Mar 31, 2008
Seat BeltsCrash
TL*THE CONTACT OWNS A 2000 VOLVO S40. THE CONTACT WAS INVOLVED IN A FENDER BENDER AND THE RSR (SEAT BELT RESTRAINT) LIGHT ILLUMINATED. THE VEHICLE WAS SERVICED, BUT THE LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT SERVICED. THE CURRENT MILEAGE WAS 89,580 AND FAILURE MILEAGE WAS 73,458. UPDATED…
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TL*THE CONTACT OWNS A 2000 VOLVO S40. THE CONTACT WAS INVOLVED IN A FENDER BENDER AND THE RSR (SEAT BELT RESTRAINT) LIGHT ILLUMINATED. THE VEHICLE WAS SERVICED, BUT THE LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT SERVICED. THE CURRENT MILEAGE WAS 89,580 AND FAILURE MILEAGE WAS 73,458. UPDATED 04/22/08. *LJ
NHTSA ODI #10222937
Mileage unknown · Jan 16, 2008
Exterior Lighting
TWO DIFFERENT MECHANICS INFORMED ME THAT THE CASING IN BOTH OF MY HEADLIGHTS WAS DETERIORATING AND WOULD NEED TO BE REPLACED. *TR
NHTSA ODI #10215085
55,000 miles · Oct 9, 2007
Service Brakes, Hydraulic
BRAKE FAILURE, THIS ISSUE WAS ON A RECALLED PROBLEM THAT HAS NOT BEEN PROPERLY RESOLVED. *JB
NHTSA ODI #10205226
98,000 miles · Sep 10, 2007
Engine And Engine CoolingExterior Lighting
TL*THE CONTACT OWNS A 2000 VOLVO S40. WHILE DRIVING 65 MPH, THE ENGINE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO PULL SAFELY OFF THE ROAD. THE DEALER STATED THAT THE FAILURE WAS CAUSED BY COOLANT LEAKING FROM THE ENGINE. THE CAUSE OF THE LEAKAGE WAS UNKNOWN. THE CONTACT HAD A MAINTENANCE PACKAGE PERFORMED ON AUGUST 9…
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TL*THE CONTACT OWNS A 2000 VOLVO S40. WHILE DRIVING 65 MPH, THE ENGINE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO PULL SAFELY OFF THE ROAD. THE DEALER STATED THAT THE FAILURE WAS CAUSED BY COOLANT LEAKING FROM THE ENGINE. THE CAUSE OF THE LEAKAGE WAS UNKNOWN. THE CONTACT HAD A MAINTENANCE PACKAGE PERFORMED ON AUGUST 9, 2007 AND NO FAILURES WERE FOUND IN THE ENGINE. THE CURRENT AND FAILURE MILEAGES WERE 98,000. THE CONSUMER STATED SHE EXPECTS TO BE REIMBURSED THE FULL $3,000 FOR REPAIRS. THE CONSUMER STATED UPON MAINTENANCE REPAIR THE PASSENGER SIDE HEADLIGHT WAS OUT AND NEEDED TO BE REPLACED. UPDATED 12/12/07 *TR
NHTSA ODI #10202377
128,000 miles · Jul 3, 2007
Suspension
TL*THE CONTACT OWNS A 2000 VOLVO S40. THE CONTACT HEARD A LOUD, UNFAMILIAR NOISE WHILE DRIVING. HE DISCOVERED THAT THE REAR COIL SPRINGS HAD FAILED ON BOTH THE DRIVER AND PASSENGER SIDES OF THE VEHICLE. HE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT IT WAS UNUSUAL FOR BOTH SPRINGS TO FAIL SIMULTANEOUSLY. THE DEALER D…
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TL*THE CONTACT OWNS A 2000 VOLVO S40. THE CONTACT HEARD A LOUD, UNFAMILIAR NOISE WHILE DRIVING. HE DISCOVERED THAT THE REAR COIL SPRINGS HAD FAILED ON BOTH THE DRIVER AND PASSENGER SIDES OF THE VEHICLE. HE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT IT WAS UNUSUAL FOR BOTH SPRINGS TO FAIL SIMULTANEOUSLY. THE DEALER DID NOT STATE WHETHER OR NOT THE VEHICLE WAS RELATED TO ANY RECALL(S) BASED ON HIS VIN. THE CURRENT MILEAGE IS 130,000 AND FAILURE MILEAGE WAS 128,000.
NHTSA ODI #10195256
80,000 miles · Apr 27, 2007
Engine And Engine CoolingFire
TL*THE CONTACT OWNS A 2000 VOLVO S40. WHILE DRIVING 60 MPH THE CONTACT SMELLED OIL BURNING. THREE MINUTES LATER THE ENGINE COMPLETELY SHUT OFF. THE VEHICLE WAS TOWED TO A MECHANIC, WHO DETERMINED THAT THE ENGINE OVERHEATED DUE TO LACK OF COOLANT. THE CHECK ENGINE LIGHT ILLUMINATED, AND THEN QUICKLY DIM WHENEVER THE VEHICL…
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TL*THE CONTACT OWNS A 2000 VOLVO S40. WHILE DRIVING 60 MPH THE CONTACT SMELLED OIL BURNING. THREE MINUTES LATER THE ENGINE COMPLETELY SHUT OFF. THE VEHICLE WAS TOWED TO A MECHANIC, WHO DETERMINED THAT THE ENGINE OVERHEATED DUE TO LACK OF COOLANT. THE CHECK ENGINE LIGHT ILLUMINATED, AND THEN QUICKLY DIM WHENEVER THE VEHICLE HAD A FULL TANK OF GAS. THE CURRENT AND FAILURE MILEAGES WERE 80,000.*AK
NHTSA ODI #10189101
Mileage unknown · Mar 6, 2007
Exterior LightingService Brakes, Hydraulic
3/6/2007. VOLVO S40 2000. CONTACT HAS A CONCERN WITH THE BRAKES AND THE HEADLIGHTS.*MC THE HEADLIGHTS AND BRAKES FAILED. *JB
NHTSA ODI #10184796
73,000 miles · Feb 14, 2007
Vehicle Speed Control
TL* THE CONTACT OWNS A 2000 VOLVO S40. WHILE DRIVING UNDER WET CONDITIONS AT 25 MPH THE VEHICLE BEGAN TO ACCELERATE. THE DRIVER WAS ABLE TO STOP THE VEHICLE. HOWEVER, THE ENGINE CONTINUED TO ACCELERATE. WITHOUT ACCELERATING THE VEHICLE CONTINUED TO MOVE FORWARD. IN AN ATTEMPT TO PARK THE VEHICLE, THE ENGINE BEGAN TO REDLI…
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TL* THE CONTACT OWNS A 2000 VOLVO S40. WHILE DRIVING UNDER WET CONDITIONS AT 25 MPH THE VEHICLE BEGAN TO ACCELERATE. THE DRIVER WAS ABLE TO STOP THE VEHICLE. HOWEVER, THE ENGINE CONTINUED TO ACCELERATE. WITHOUT ACCELERATING THE VEHICLE CONTINUED TO MOVE FORWARD. IN AN ATTEMPT TO PARK THE VEHICLE, THE ENGINE BEGAN TO REDLINE AND THE DRIVER TURNED THE IGNITION OFF. THE VEHICLE WAS TOWED TO THE DEALER TO DIAGNOSE THE FAILURE. THE VEHICLE AND FAILURE MILEAGE WAS 73,000. *AK
NHTSA ODI #10182545
NHTSA investigations
2EA02026 · Volvo S40/V40 My 2000-2001
Opened Sep 10, 2002 · Closed Nov 21, 2003
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
IN A NOVEMBER 6, 2003 SAFETY DEFECT REPORT, VOLVO INDICATED THAT THEY WILL CONDUCT A SAFETY-RELATED DEFECT RECALL OF THE 2000 MODEL YEAR (MY) SUBJECT VEHICLES (ABOUT 36,000 VEHICLES).VOLVO WILL ALSO CONDUCT A SERVICE CAMPAIGN OF ABOUT 31,000 2001 MY SUBJECT VEHICLES.ODI INVESTIGATED BOTH THE 2000 AND 2001 MY VEHICLES AND DETERMINED THAT THE 2001 MY VEHICLES EXPERIENCED SUBSTANTIALLY LOWER RATES OF FAILURES BASED ON THE NUMBER OF OWNER REPORTS AND WARRANTY CLAIMS SUBMITTED TO ODI.ODI BELIEVES THAT THE PROPOSED ACTION IS SUFFICIENT TO RESOLVE THIS INVESTIGATION'S SAFETY ISSUES. FOR THE CRASHES, IN ADDITION TO THE 22 SUBMITTED BY VOLVO, ODI FOUND 10 ADDITIONAL CRASH ALLEGATIONS IN THE OWNER REPORTS, FIELD REPORTS, AND WARRANTY CLAIMS SUBMITTED BY VOLVO.OF THESE 32 CRASHES, ODI BELIEVES THAT 10 ARE CLEARLY RELATED TO THE ALLEGED DEFECT, AND 5 APPEAR TO BE RELATED.OF THE 17 REMAINING CASES, TWO DID NOT INVOLVE A CRASH AND THE OTHER 15 COULD NOT BE DIRECTLY CONNECTED TO THE ALLEGED DEFECT.ODI WILL SUPPLEMENT THIS RESUME WITH A CLOSING REPORT AND ADDITIONAL TECHNICAL DETAILS CONCERNING THE DEFECT.
PE02009 · Brake POWER-ASSIST
Opened Jan 29, 2002 · Closed Sep 10, 2002
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
No summary supplied.