NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
192 reportsMileage unknown · May 26, 2003
Fuel System, Gasoline
ON THE NIGHT OF MAY 13, 2003 A FEW HOURS AFTER PARKING THE CAR (1996 VOLVO 850) IN THE GARAGE THE SMELL OF GAS BECAME SO STRONG IT WAS OVERWHELMING. INSPECTION OF THE CAR AND FLOOR OF THE GARAGE REVEALED GAS LEAKING IN A FAST STEADY DRIP FROM THE FUEL TANK. THE LEAKED GAS HAD FORMED A SMALL PUDDLE ON THE FLOOR. ON THE MORNI…
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ON THE NIGHT OF MAY 13, 2003 A FEW HOURS AFTER PARKING THE CAR (1996 VOLVO 850) IN THE GARAGE THE SMELL OF GAS BECAME SO STRONG IT WAS OVERWHELMING. INSPECTION OF THE CAR AND FLOOR OF THE GARAGE REVEALED GAS LEAKING IN A FAST STEADY DRIP FROM THE FUEL TANK. THE LEAKED GAS HAD FORMED A SMALL PUDDLE ON THE FLOOR. ON THE MORNING OF MAY 14, I ARRANGED TO TAKE THE CAR IN FOR SERVICE WHERE IT WAS CONFIRMED THAT THE FUEL TANK WAS INDEED LEAKING FROM THE SEAM. THE CAR HAS NOT BEEN REPAIRED BECAUSE THE FUEL TANK WAS IS ON BACK ORDER AND IS NOT EXPECTED TO BE AVAILABLE UNTIL JUNE 1, 2001. THE CAR IS NOT DRIVABLE BECAUSE OF THE LEAKING FUEL. I BELIEVE THIS LEAK IS THE RESULT OF A DEFECT IN THE ORIGINAL FUEL TANK AS THERE IS NO APPARENT DAMAGE TO THE TANK. *NLM
NHTSA ODI #10020535
Mileage unknown · May 2, 2003
Seats
THE CONSUMER RECEIVED A RECALL NOTICE #02V314000 , ELECTRICAL SEAT HEATER, IN MARCH OF 2003. THE CONSUMER HAS MADE SEVERAL APPOINTMENTS TO HAVE TO RECALL REMEDIED. THE DEALER HAS CANCELLED ALL APPOINTMENTS MADE STATING THE PARTS WERE UNAVAILABLE. *NLM
NHTSA ODI #10018074
61,000 miles · Apr 27, 2003
Service Brakes, Hydraulic
I OWN A 1996 VOLVO 850 TURBO. ABS MODULE FAILED TO WORK. THERE ARE SIMILAR PROBLEMS REPORTED BY OTHER OWNERS. THE FAILURE RATE APPEARS TO BE HIGH FOR THIS PARTICULAR MODEL. *NLM
NHTSA ODI #10016585
Mileage unknown · Apr 11, 2003
Service Brakes, Hydraulic
ABS AND "TRAC OFF" LIGHTS CAME ON INTERMITTENTLY DUE TO A DEFECTIVE ABS CONTROL UNIT.*AK *JB *TS
NHTSA ODI #10015295
115,000 miles · Apr 4, 2003
Engine And Engine Cooling
REAR MAIN SEAL FAILURE CAUSING OIL TO LEAK OVER UNDERSIDE OF CAR, INCLUDING EXHAUST, POTENTIALLY CAUSING FIRE. NUMEROUS OTHER OWNERS HAVE REPORTED THE SAME FAILURE AT VARIOUS MILEAGE INTERVALS. *JB
NHTSA ODI #10013969
97,000 miles · Apr 1, 2003
Fuel System, GasolineService Brakes, Hydraulic
I NOTICED AN ODD NOISE WHICH SOUNDED LIKE SOMETHING ROLLING AROUND IN THE BACK OF THE CAR, BUT NOTHING WAS. AT TIME OF STATE INSPECTION, I ALERTED THE INSPECTORS. THEY FELT SOMETHING BUMPING FROM WITHIN THE GAS TANK. I DISASSEMBLED THE FLOOR COVERINGS AND INSPECTION PORTS FOR FUEL PUMP AND GAUGE SENDER. I REMOVED THE GAUGE S…
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I NOTICED AN ODD NOISE WHICH SOUNDED LIKE SOMETHING ROLLING AROUND IN THE BACK OF THE CAR, BUT NOTHING WAS. AT TIME OF STATE INSPECTION, I ALERTED THE INSPECTORS. THEY FELT SOMETHING BUMPING FROM WITHIN THE GAS TANK. I DISASSEMBLED THE FLOOR COVERINGS AND INSPECTION PORTS FOR FUEL PUMP AND GAUGE SENDER. I REMOVED THE GAUGE SENDER AND LOOKED INTO THE TANK AND OBSERVED A PLASTIC BOWL-LIKE OBJECT SURROUNDING THE FUEL PUMP. I ROCKED THE CAR AND THIS BOWL WOULD SLOSH AGAINST THE PUMP. THIS OBJECT APPEARS TO BE A BAFFLE TO REDUCE SLOSHING AROUND THE PUMP. IT WOULD SEEM THAT IT WAS INTENDED TO BE GLUED IN PLACE, BUT HAS BROKEN LOOSE. I SUPPOSE THAT THIS WOULD EVENTUALLY DAMAGE PUMP OR TANK. A NEW TANK WILL COST CLOSE TO $400 WHICH I WILL NOW ORDER. ADDITIONAL PROBLEM IS INTERMITTENT FAILURE OF ANTI-LOCK BRAKE/TRACS SYSTEM MODULE.*JB
NHTSA ODI #10013776
107,000 miles · Mar 24, 2003
Exterior LightingInterior Lighting
WHILE DRIVING AND WITHOUT WARNING THE EXTERIOR/INTERIOR LIGHTS SHUT OFF AND THE CONSUMER WAS UNABLE TO SEE. AS A RESULT THE CONSUMER WAS FORCED TO PULL OVER TO THE SIDE OF THE ROAD. *NLM THE VOLVO DEALER HAS BEEN NOTIFIED. THE SYMPTOM HAS NOW OCCURRED MULTIPLE TIMES. THE LIGHT WOULD COME BACK ON WHEN THE KEYS MOVE ABOUT IN…
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WHILE DRIVING AND WITHOUT WARNING THE EXTERIOR/INTERIOR LIGHTS SHUT OFF AND THE CONSUMER WAS UNABLE TO SEE. AS A RESULT THE CONSUMER WAS FORCED TO PULL OVER TO THE SIDE OF THE ROAD. *NLM THE VOLVO DEALER HAS BEEN NOTIFIED. THE SYMPTOM HAS NOW OCCURRED MULTIPLE TIMES. THE LIGHT WOULD COME BACK ON WHEN THE KEYS MOVE ABOUT IN THE IGNITION SWITCH, WHILE THE ENGINE CONTINUED TO RUN. SCC
NHTSA ODI #10012257
117,000 miles · Mar 17, 2003
SeatsFireInjury
I AM THE OWNER AND DRIVER OF A 1996 VOLVO 850. ON SUNDAY MARCH 16TH 2003, THE DRIVER AND MYSELF WERE STOPPED IN A DRIVE THROUGH RESTAURANT WHEN MY DRIVERS SEAT CAUGHT ON FIRE. THE CAR STARTED SMOKING FROM THE SEATS, THEN WE TURNED AROUND TO LOOK WHERE IT WAS COMING FROM WE NOTICED FLAMES COMING OUT FROM UNDER THE SEAT INTO THE …
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I AM THE OWNER AND DRIVER OF A 1996 VOLVO 850. ON SUNDAY MARCH 16TH 2003, THE DRIVER AND MYSELF WERE STOPPED IN A DRIVE THROUGH RESTAURANT WHEN MY DRIVERS SEAT CAUGHT ON FIRE. THE CAR STARTED SMOKING FROM THE SEATS, THEN WE TURNED AROUND TO LOOK WHERE IT WAS COMING FROM WE NOTICED FLAMES COMING OUT FROM UNDER THE SEAT INTO THE BACK SEAT AREA. WE YELLED FOR A FIRE EXTINGUISHER THAT THE DRIVER USED TO PUT OUT THE FIRE, WHILE PUTTING IT OUT HE SUSTAINED INJURY. THE LOCAL FIRE DEPARTMENT WAS NOTIFIED AND A REPORT WAS TAKEN. THEY HAD ADVISED ME NOT TO DRIVE MY CAR. I WAS CONFUSED ON WHAT HAD HAPPENED SO I DECIDED TO RESEARCH "ELECTRICAL WIRING PROBLEMS IN VOLVO'S" WHEN I FOUND DIFFERENT ARTICLES RECALLING MY MAKE AND MODEL OF MY CAR THAT AS OF DECEMBER 2, 2002: 65,000 1996, 850 VOLVO'S WERE BEING RECALLED BECAUSE THE SEAT HEATERS COULD SHORT CIRCUIT AND CATCH FIRE. IN MANY OF THE ARTICLES IT HAS STATED THAT EITHER VOLVO HASN'T STARTED A CAMPAIGN YET TO NOTIFY THEIR CONSUMERS OR THAT VOLVO WOULD NOT RETURN CALLS TO COMMENT ON RECALLS. I CONTACTED THE NEAREST VOVLO DEALERSHIP TO ME AND THEY WERE VERY CONFUSED ON WHAT TO DO. THE MAN ON THE PHONE FIRST TOLD ME THAT HE HASN'T HEARD OF A RECALL FOR THAT BUT A FEW MINUTES LATER HE SAID THEY RECENTLY SERVICED HIS BOSS' 1996 850 VOLVO FOR THE SAME RECALL, HE SAID HE WOULD RESEARCH AND CALL ME BACK. EARLY AFTERNOON, I CONTACTED VOLVO CARS OF NORTH AMERICA TO COMPLAIN. I TOLD THE ABOVE STORY, WHERE THEY THOUGHT THEY WEREN'T LIABLE FOR THIS. ONE MAN SAID JUST BECAUSE IT'S RECALLED DOESN'T MEAN THAT IS WHAT HAPPENED WITH MY CAR. I THEN SPOKE WITH HIS SUPERVISOR WHO TOLD ME THAT I NEEDED TO TOW MY CAR TO THE DEALERSHIP WHICH IS APPROXIMATELY 45 MILES AWAY, I HAVE TO FOOT THE BILL AND THAT'S WHERE AN ADJUSTER FROM VOLVO WILL INSPECT THE CAR. IN THE MEANTIME I CAN NOT DRIVE MY VEHICLE AND THEY WILL NOT PAY FOR A RENTAL WHILE MY CAR IS OUT OF COMMISSION. LIVID AT THE FACT THAT MY SAFETY AND THE SAFETY OF MY PASSENGERS WAS COMPROMISED! *JB
NHTSA ODI #10010636
85,000 miles · Mar 17, 2003
Engine And Engine Cooling
THIS ISN'T SAFETY RELATED, BUT EMISSION'S PROBLEM. STARTED LATTER PART OF NOV.,2002. TECH HASN'T BEEN ABLE TO MAKE SATISFACTORY REPAIR TO DATE. AUTO HAS BEEN IN SHOP OVER 30 DAYS AND IS IN SHOP AT PRESENT. TECH HAS REPLACED ALMOST ALL EMISSION RELATED PARTS,SOME MORE THAN ONCE, BUT AUTO STILL RUNNING EXTREMELY RICH, ONLY ABOUT 1…
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THIS ISN'T SAFETY RELATED, BUT EMISSION'S PROBLEM. STARTED LATTER PART OF NOV.,2002. TECH HASN'T BEEN ABLE TO MAKE SATISFACTORY REPAIR TO DATE. AUTO HAS BEEN IN SHOP OVER 30 DAYS AND IS IN SHOP AT PRESENT. TECH HAS REPLACED ALMOST ALL EMISSION RELATED PARTS,SOME MORE THAN ONCE, BUT AUTO STILL RUNNING EXTREMELY RICH, ONLY ABOUT 10 MPG(CITY), NORMALLY GETS 21-22 MPG. ENGINE HAS BEEN CHECKED ON LATEST DIAG. EQUIPMENT TO NO AVAIL. AM I THE ONLY ONE THAT HAS A PROBLEM WITH OUR 96 VOLVO(MODEL 850)???? *NLM
NHTSA ODI #10010624
Mileage unknown · Mar 13, 2003
Service Brakes, Hydraulic
THE ABS FAILED, WHICH CAUSED THE VEHICLE TO EXPERIENCE EXTENDED STOPPING DISTANCE. *JB
NHTSA ODI #10011583
NHTSA investigations
6EA03008 · Fuel Tank Leaks
Opened Jun 11, 2003 · Closed Jul 28, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage
THIS ENGINEERING ANALYSIS WAS OPENED ON JUNE 11, 2003, BASED ON 54 REPORTS OF FUEL TANK LEAKS.THE SUBJECT VEHICLES WERE 1993 THROUGH 1996 MODEL YEAR (MY) 850 VEHICLES. MODEL 850 WAS ALSO PRODUCED IN MY 1997 AND WAS INCLUDED IN THIS INVESTIGATION. ANALYSIS OF THE DATA REVEALS TWO DISTINCT ISSUES. FIRST, THE 1994 THROUGH 1997 MY VEHICLES STAND OUT BY ACCOUNTING FOR 95 PERCENT OF THE REPORTED LEAKS.THESE VEHICLES SHARE THE SAME FUEL TANK DESIGN (PN 9142618). THE 1993 MY VEHICLE USES A DIFFERENT FUEL TANK DESIGN (PN 9141101).SECONDLY, THE FAILURES OCCURRED PREDOMINANTLY IN HOT CLIMATES, E.G., CALIFORNIA, ARIZONA, TEXAS, FLORIDA, GEORGIA, LOUISIANA, ETC.TESTING OF FUEL TANKS FROM CONSUMER VEHICLES AT THE VEHICLE RESEARCH AND TEST CENTER CONFIRMED LEAKS THROUGH CRACKS IN THE FUEL TANK WALL AT A HEAT SHIELD MOUNTING ATTACHMENT IN THE 1994 THROUGH 1997 MY FUEL TANKS (PN9142618). DETAILS OF THE TESTS ARE AVAILABLE IN TEST REPORT VRTC-DCD3060.VOLVO WILL CONDUCT A SAFETY RECALL ON ALL MY 1994 THROUGH 1997 VEHICLES ORIGINALLY SOLD OR REGISTERED IN THE FOLLOWING 17 HOT STATES: CA, AZ, NM, TX, LA, MS, AL, GA, SC, FL, NC, TN, AR, OK, UT, NV, AND HI.ALL 1994 THROUGH 1997 MY VEHICLES IN ALL OTHER STATES WILL BE REMEDIED UNDER A SERVICE CAMPAIGN.THE REMEDY FOR BOTH THE RECALL AND SERVICE CAMPAIGN IS TO INSTALL A NEW BUSHING AT EACH HEAT SHIELD ATTACHMENT POINT (3 PER TANK).ALSO, ALL TANKS (VEHICLES IN ALL STATES) WILL BE INSPECTED FOR FUEL SEEPAGE AT THE HEAT SHIELD ATTACHMENT POINTS AND VOLVO WILL REPLACE ANY TANK SHOWING SIGNS OF FUEL SEEPAGE.THE NEW BUSHINGS WILL PREVENT HEAT SHIELD STRESSES FROM BEING TRANSFERRED TO THE THREE HEAT SHIELD MOUNTING ATTACHMENTS ON THE FUEL TANK.THE SAFETY RECALL IS FILED UNDER NHTSA SAFETY RECALL NUMBER 04V368.THIS INVESTIGATION IS CLOSED.
PE03003 · Fuel Tank Leaks
Opened Jan 16, 2003 · Closed Jun 11, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
THE OFFICE OF DEFECTS INVESTIGATION OPENED THISINVESTIGATION ON JANUARY 16, 2003.THE BASIS FOR OPENING THE INVESTIGATION WAS 15 CONSUMER REPORTS ALLEGING GASOLINE LEAKING FROM THE FUEL STORAGE TANK.VOLVO PROVIDED 43 ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION, 4 OF WHICH WERE DUPLICATES OF THE 15 ODI REPORTS. THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
EA02019 · Seat Fires
Opened Aug 22, 2002 · Closed Dec 18, 2002
Status: closed (inferred from source dates) · Electrical System; Seats:front Assembly:seat Heater/cooler
VOLVO IS CONDUCTING A SAFETY RECALL BASED ON ITS ANALYSIS OF COMPLAINTS AND TECHNICAL INFORMATION DEVELOPED DURING ITS INVESTIGATION.VOLVO'SSURVEY OF VEHICLES ROUTINELY BROUGHT IN FOR MAINTENANCE AT EAST-COAST DEALERSHIPS PRODUCED EVIDENCE THAT BARE METAL WIRES (THAT PROVIDE SUPPORT FOR THE SEAT BOTTOM) CAN CONTACT THE THERMOSTAT AND ELECTRICAL WIRESIN OR BENEATH THE SEAT CUSHION.THIS CAN RESULT IN AN ELECTRICAL SHORT.VOLVO CONFIRMED IN TESTING THAT IF SUCH A CONDITION IS PRESENT, THE SHORT TO THE WIRE SEAT SUPPORT COULD CAUSE BURNING OF THE SEAT CUSHION WITHOUT ACTIVATING (OPENING) THE SEAT HEATER FUSE.VOLVO WILL REPLACE THE ENTIRE THERMOSTAT ASSEMBLY WITH AN ELECTRONIC TIMER DELAY UNIT.
Additional source detail variants (2)
Electrical System
VOLVO IS CONDUCTING A SAFETY RECALL BASED ON ITS ANALYSIS OF COMPLAINTS AND TECHNICAL INFORMATION DEVELOPED DURING ITS INVESTIGATION.VOLVO'SSURVEY OF VEHICLES ROUTINELY BROUGHT IN FOR MAINTENANCE AT EAST-COAST DEALERSHIPS PRODUCED EVIDENCE THAT BARE METAL WIRES (THAT PROVIDE SUPPORT FOR THE SEAT BOTTOM) CAN CONTACT THE THERMOSTAT AND ELECTRICAL WIRESIN OR BENEATH THE SEAT CUSHION.THIS CAN RESULT IN AN ELECTRICAL SHORT.VOLVO CONFIRMED IN TESTING THAT IF SUCH A CONDITION IS PRESENT, THE SHORT TO THE WIRE SEAT SUPPORT COULD CAUSE BURNING OF THE SEAT CUSHION WITHOUT ACTIVATING (OPENING) THE SEAT HEATER FUSE.VOLVO WILL REPLACE THE ENTIRE THERMOSTAT ASSEMBLY WITH AN ELECTRONIC TIMER DELAY UNIT.
Seats:front Assembly:seat Heater/cooler
VOLVO IS CONDUCTING A SAFETY RECALL BASED ON ITS ANALYSIS OF COMPLAINTS AND TECHNICAL INFORMATION DEVELOPED DURING ITS INVESTIGATION.VOLVO'SSURVEY OF VEHICLES ROUTINELY BROUGHT IN FOR MAINTENANCE AT EAST-COAST DEALERSHIPS PRODUCED EVIDENCE THAT BARE METAL WIRES (THAT PROVIDE SUPPORT FOR THE SEAT BOTTOM) CAN CONTACT THE THERMOSTAT AND ELECTRICAL WIRESIN OR BENEATH THE SEAT CUSHION.THIS CAN RESULT IN AN ELECTRICAL SHORT.VOLVO CONFIRMED IN TESTING THAT IF SUCH A CONDITION IS PRESENT, THE SHORT TO THE WIRE SEAT SUPPORT COULD CAUSE BURNING OF THE SEAT CUSHION WITHOUT ACTIVATING (OPENING) THE SEAT HEATER FUSE.VOLVO WILL REPLACE THE ENTIRE THERMOSTAT ASSEMBLY WITH AN ELECTRONIC TIMER DELAY UNIT.
PE02029 · Passenger Compartment Fires
Opened Mar 7, 2002 · Closed Aug 22, 2002
Status: closed (inferred from source dates) · Electrical System
No summary supplied.
PE99040 · Inadvertent Side Air Bag Deployment
Opened Jun 7, 1999 · Closed Oct 27, 1999
Status: closed (inferred from source dates) · Air Bags:side/window
No summary supplied.
PE97045 · Engine Compartment Fire
Opened Oct 23, 1997 · Closed Feb 13, 1998
Status: closed (inferred from source dates) · Engine And Engine Cooling
ODI HAS RECEIVED FOUR OWNER COMPLAINTS OF VOLVO 850 ENGINE COMPARTMENT FIRES, ALL INVOLVING 1996 MODEL YEAR VEHICLES.TABLE 1 SHOWS THE DISTRIBUTION OF FIRE INCIDENTS KNOWN TO ODI AND VOLVO BY MODEL YEAR AND INCIDENT YEAR FOR ALL 1993-97 VOLVO 850 VEHICLES.VOLVO HAS CLASSIFIED MOST OF THE FIRES AS OCCURRING FROM UNDETERMINED CAUSES.IN THOSE FEW CASES WHERE PROBABLE OR POSSIBLE CAUSES WERE IDENTIFIED, NO COMMON DEFECT PATTERN OR TREND HAS BEEN IDENTIFIED.THIS INVESTIGATION IS CLOSED, BUT ODI WILL CONTINUE TO MONITOR THE ISSUE THROUGH 11998 WITH QUARTERLY REPORTS FROM VOLVO.
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