2008 Volkswagen R32

My vehicle started to develop a crank no start and intermittent stumble when idling at a light shortly after starting. I chalked it up to a possible fueling issue since I had lean codes. I replaced the fuel pump and filter with OE supplier parts. Within two months the crank no start situation returned. I began to research the concern and buried in a forum someone mentioned checking fuse 43 in the underhood fuse box. I went out to my car, removed the fuse and found that there was arcing on one of the legs and extending upwards into the fuse itself. I researched what the fuse is for on the VW service information page and it supplies power to the ignition coils. When I got home I removed the fuse box, opened it and found that the terminals for that fuse were slightly opened when compared to the rest of the box. I have not taken my car to any shop since as I was a certified VW tech and have the appropriate tools, education and training to work on my car. I have attached pictures of the fuse and the interior of the fusebox that shows the slight spread on the terminals. This thread covers what was happening to my car almost exactly, post 27 is where I learned about that fuse.

I EXITED FROM A DRIVEWAY AT A RITEAID TO GET TO THE LIGHT ACROSS THE STREET, I HAVE ABOUT 3/4 TANK OF GAS AND THE ODOMETER READS 175 MILES, WHEN I GET TO THE MY NEXT DESTINATION, A DRIVE THRU, THE FUEL MARKER STARTS DROPPING FAST AND SO DOES MY ODOMETER, IT GOES DOWN TO ABOVE 1/4 OF A TANK AND MY MILES READ 110 LEFT, IN A SPAN OF ABOUT 10-15 MINUTES. THE VEHICLE WAS STATIONARY IN THE DRIVE THRU EXCEPT WHEN MOVING

WHEN CERTAIN DRIVING CONDITIONS ARE ACCOMPANIED BY HIGH AMBIENT TEMPERATURES, THE FUEL TANK VENTILATION VALVE MAY NOT REMAIN FULLY CLOSED. IF THIS HAPPENS, LIQUID FUEL MAY ENTER THE FUEL TANK VENTING SYSTEM AND MIGRATE INTO THE EVAPORATIVE SYSTEM, SATURATING THE CARBON CANISTER. SHOULD THIS OCCUR WHILE DRIVING, THE VEHICLE MAY EXPERIENCE PERFORMANCE ISSUES (I.E., VEHICLE JERKING) AND THE MALFUNCTION INDICATOR LAMP (MIL) IN THE INSTRUMENT CLUSTER COULD ILLUMINATE. FUEL COULD LEAK FROM THE EVAPORATIVE SYSTEM LEAK DETECTION PUMP FILTER. CONSEQUENCE A FUEL LEAK, IN THE PRESENCE OF AN IGNITION SOURCE, COULD LEAD TO A VEHICLE FIRE. *TR

RAW FUEL SPEWING FROM LEAK DETECTION PUMP (LDP) FILTER LOCATED UNDER PASSENGER SIDE FENDER WELL. CHARCOAL CANISTER, LDP, EVAP LINES, & N80 VALVE ALL CONTAMINATED BY RAW FUEL. FUEL ENTERING EVAP SYSTEM WHEN HIGH AMBIENT TEMPS ARE PRESENT. P026 RECALL WAS ALREADY PERFORMED (IN 2012) BUT ISSUE HAS COME BACK. CONTACTED VWOA THEY SAID IT'S BEYOND THE RECALL'S 1 YEAR 12,000 MILE EXTENDED WARRANTY AND THAT THEY WOULD NOT DO ANYTHING TO FIX THE ISSUE. THIS IS A FIRE HAZARD THAT COULD POTENTIALLY LEAD TO SERIOUS INJURY AND/OR DEATH. BECAUSE VW KNOWS ABOUT THIS ISSUE THEY SHOULD BE HELD ACCOUNTABLE. VEHICLE WAS DRIVING IN NORMAL CITY TRAFFIC WHEN I SMELLED RAW FUEL. PULLED OVER TO SEE FUEL SPILLING OUT OF REAR PASSENGER FENDER WELL.

ON FOUR SEPARATE OCCASIONS, VEHICLE SPONTANEOUSLY SHIFTED INTO NEUTRAL. THIS OCCURRED ON BOTH HIGHWAY AND CITY STREETS, BOTH WHILE IN MOTION AND WHILE BRAKING (DOWNSHIFTING). THE LEVER SELECTOR POSITION FLASHED ON THE DASHBOARD AND THE "DEPRESS BRAKE" INDICATOR LIGHT CAME ON. VEHICLE REQUIRED SHIFTING TO PARK AND TURNING ENGINE ON/OFF (SOMETIMES SEVERAL TIMES) BEFORE BECOMING DRIVE-ABLE AGAIN. REPAIR FACILITY REPORTS TRANSMISSION TEMPERATURE FAULT, AS DESCRIBED IN THE FOLLOWING RECALL FOR OTHER VOLKSWAGEN/AUDI VEHICLES WITH THE SAME DSG TRANSMISSION: NHTSA CAMPAIGN ID 09V333000 VOLKSWAGEN IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 PASSENGER CARS MANUFACTURED BETWEEN SEPTEMBER 2008 AND AUGUST 2009. THE WIRING HARNESS OF A TEMPERATURE SENSOR IN THE DIRECT SHIFT GEARBOX (DSG) MAY HAVE CONNECTOR WIRES THAT WERE INSUFFICIENTLY CRIMPED. WITH INSUFFICIENTLY CRIMPED CONNECTOR WIRES, A TEMPERATURE SENSOR HAS THE POTENTIAL TO FALSELY DETECT A HIGH GEARBOX OIL TEMPERATURE, CAUSING THE TRANSMISSION TO ABRUPTLY SHIFT TO NEUTRAL. IF THIS HAPPENS, THE SELECTOR LEVER POSITION INDICATOR WITHIN THE INSTRUMENT PANEL WILL FLASH. IN ADDITION, THE "DEPRESS BRAKE PEDAL" INDICATOR LIGHT WILL BE ILLUMINATED, ALERTING THE DRIVER TO APPLY THE BRAKES. REPAIR FACILITY RECOMMENDS REMEDY OF REPLACING TRANSMISSION TEMPERATURE SENSOR AND TRANSMISSION FLUID. SAFETY RISK CAUSED BY INABILITY TO ACCELERATE WHEN CAR SPONTANEOUSLY SHIFTS INTO NEUTRAL AND DRIVER IS UNABLE TO SAFELY PULL OVER TO SHOULDER/SAFE AREA AND/OR AVOID OTHER VEHICLES.

I AM EXPERIENCING THE WELL KNOWN SYMPTOMS OF A FAILING MECHATRONIC UNIT IN THE VOLKSWAGEN DSG GEARBOX. THERE WAS A RECALL FROM PREVIOUS COMPLAINTS REGARDING THIS ISSUE. SYMPTOMS ARE LURCHING/HARSH ENGAGEMENT WHEN STARTING FROM A STOP. JERKY/ ALMOST BOUNCY REVERSING. HARSH/CLUNKY SHIFTS BETWEEN GEARS. LOSS OF DRIVE OPERATION AT FREEWAY SPEEDS. THIS CAN BE DANGEROUS IN MANY SITUATIONS. MY RECALL WAS COMPLETED THROUGH VOLKSWAGEN AT ROUGHLY 55,000 MILES. I STARTED TO NOTICE THE SYMPTOMS ARISE AGAIN AT APPROXIMATELY 103,000 MILES. THIS IS LITERALLY JUST AFTER THE VW "EXTENDED" WARRANTY ON THE DSG GEARBOX AND REPLACED MECHATRONICS UNIT EXPIRED. (10 YEAR/100,000 MILES) I FIND IT VERY ODD THAT THE FIRST MECHATRONICS UNIT LASTED JUST 50,000 MILES AND IT SEEMS AS IF THE 2ND HAS FAILED IN NEARLY THE EXACT SAME TIME FRAME. I HAVE CONTACTED VWOA AND THEY REFUSED ANY KIND OF GOODWILL OR ADDITIONAL ASSISTANCE REGARDING THIS ISSUE.

TL* THE CONTACT OWNS A 2008 VOLKSWAGEN R32. WHILE DRIVING AT APPROXIMATELY 20 MPH, THE ACCELERATOR PEDAL WAS DEPRESSED BUT THE VEHICLE DID NOT ACCELERATE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE MECHATRONIC UNIT FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.