NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
430 reportsMileage unknown · Oct 31, 2001
Suspension
UPPER CONTROL ARM BUSHINGS RIPPED CAUSING FUTURE FAILURE OF FRONT SUSPENSION LEADING TO POSSIBLE DEATH OR INJURY IF TRAVELING AT ANY SPEED. BRAND NEW CAR WITH ONLY 25000 MILES SHOULD NOT HAVE MAJOR PROBLEM LIKE THIS. PLEASE CONTACT MANUFACTURER AND ISSUE RECALL BASED ON POSSIBLE FUTURE DEATHS AND/OR INJURIES RESULTING FROM THI…
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UPPER CONTROL ARM BUSHINGS RIPPED CAUSING FUTURE FAILURE OF FRONT SUSPENSION LEADING TO POSSIBLE DEATH OR INJURY IF TRAVELING AT ANY SPEED. BRAND NEW CAR WITH ONLY 25000 MILES SHOULD NOT HAVE MAJOR PROBLEM LIKE THIS. PLEASE CONTACT MANUFACTURER AND ISSUE RECALL BASED ON POSSIBLE FUTURE DEATHS AND/OR INJURIES RESULTING FROM THIS MALFUNCTION.*AK
NHTSA ODI #753928
Mileage unknown · Oct 25, 2001
Engine And Engine Cooling
I PURCHASED A 2001 VW PASSAT ON AUGUST 19, 2001 FROM TRANS OCEAN MOTOR IN PASADENA, CA. IN THE 8 WEEKS I HAVE OWNED THE CAR IT HAS BEEN RETURNED TO THE DEALER 4 TIMES FOR THE SAME PROBLEM. THE LAST TIME IT HAD TO BE TOWED BECAUSE IT JUST STOPPED IN THE MIDDLE OF THE STREET. THE CAR LOST POWER AND THEN THE ENGINE DIED. WHEN I R…
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I PURCHASED A 2001 VW PASSAT ON AUGUST 19, 2001 FROM TRANS OCEAN MOTOR IN PASADENA, CA. IN THE 8 WEEKS I HAVE OWNED THE CAR IT HAS BEEN RETURNED TO THE DEALER 4 TIMES FOR THE SAME PROBLEM. THE LAST TIME IT HAD TO BE TOWED BECAUSE IT JUST STOPPED IN THE MIDDLE OF THE STREET. THE CAR LOST POWER AND THEN THE ENGINE DIED. WHEN I RESTARTED THE CAR, THE EPC LIGHT TURNED ON AND THEN THE MALFUNCTION LIGHT OR IN OTHER WORDS THE CHECK ENGINE LIGHT TURNED ON. THE PREVIOUS INCIDENT WHICH WAS 1 WK PRIOR TO THIS ONE, I WAS ON THE FREEWAY AND THE RPM WENT ERRACTIC. EVEN THOUGH I WAS STEPPING ALL THE WAY DOWN ON THE GAS PEDAL, THE CAR HAD LOST POWER AND WOULD NOT DRIVE MORE THAN 50 MILES/HR. THE DEALER AWARE ABOUT MY SAFETY CONCERNS HAVE TRIED FIXING THE PROBLEM SEVERAL TIMES HOWEVER, THE PROBLEM HAS BEEN GETTING WORSE. I AM REALLY CONCERNED ABOUT MY SAFETY. THE CAR IS NOT RELIABLE AT ALL AND MY GREATEST FEAR IS THAT IF THIS CAR KEEPS GIVING ME ENGINE PROBLEMS, ONE DAY I'M GOING TO FIND MY SELF INVOLVED IN A TERRIBLE ACCIDENT THAT COULD HAVE BEEN PREVENTALBLE. IF NEEDED, FURTHER DETAILED NFORMATION REGARDING SERVICE REPORTS CAN BE PROVIDED. - CA. *AK
NHTSA ODI #753643
Mileage unknown · Oct 4, 2001
Electrical System
THE HORN ON MY 2001 VW PASSAT (AND MY 1998 VW PASSAT) DOES NOT WORK WHEN THE CAR IS NOT ON. I BELIEVE THIS IS A SIGNIFICANT DESIGN FLAW. I HAVE CONFIRMED WITH THE DEALER THAT THIS IS INDEED THE DESIGN OF THE CAR. I DISCOVERED THIS DESIGN FLAW WHEN PARKED IN A GAS STATION WITH THE CAR TURNED OFF GETTING GAS. ANOTHER DRIVER PULL…
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THE HORN ON MY 2001 VW PASSAT (AND MY 1998 VW PASSAT) DOES NOT WORK WHEN THE CAR IS NOT ON. I BELIEVE THIS IS A SIGNIFICANT DESIGN FLAW. I HAVE CONFIRMED WITH THE DEALER THAT THIS IS INDEED THE DESIGN OF THE CAR. I DISCOVERED THIS DESIGN FLAW WHEN PARKED IN A GAS STATION WITH THE CAR TURNED OFF GETTING GAS. ANOTHER DRIVER PULLED INTO THE STATION AND APPARENTLY DIDN'T SEE ME. MY FIRST REACTION WAS TO LEAN ON THE HORN. I TRIED BUT NOTHING HAPPENED. LUCKILY, THE OTHER CAR NARROWLY MISSED ME. HOWEVER, I CAN THINK OF PLENTY OF SCENARIOS WHERE ONE WOULD ABSOLUTELY NEED AN OPERATIONAL HORN WHEN THE CAR IS TURNED OFF. IN ADDITION TO THOSE INVOLVING POTENTIAL VEHICULAR ACCIDENT SITUATIONS, THERE ARE ALSO PERSONAL SAFETY CONSIDERATIONS (E.G. MY WIFE GETS IN THE CAR AND IS ATTACKED BY AN INDIVIDUAL PRIOR TO STARTING THE CAR). I DID CONTACT VW THROUGH THEIR ONLINE CUSTOMER CARE SITE. WHILE A CUSTOMER CARE CASE WAS OPENDED (#10644291), I HAVE NOT RECEIVED A SATISFACTORY EXPLANATION OF THE HORN DESIGN. BY THE WAY, IT APPEARS THAT MERCEDES AND BMW HAVE A SIMILAR HORN DESIGN. PLEASE LET ME KNOW IF THERE ARE ANY SAFETY STANDARDS FOR THE MANUFACTURERS REGARDING HORN DESIGN. *AK
NHTSA ODI #752916
Mileage unknown · Oct 1, 2001
Engine And Engine CoolingPower Train
I PURCHASED A 2001 VW PASSAT ON AUGUST 21,2001 FROM PATRICK MOTORS IN AUBURN, MASS. IN THE 5 WEEKS I HAVE OWED THE CAR IT HAS HAD BEEN RETURNED TO THE DEALERSHIP 4 TIMES ( 2 X TOWED) FOR THE SAME RELATED PROBLEM. MALFUNCTION LIGHT HAS GONE ON EACH OF THOSE TIMES. CAR HAS DRIVEN IN LOW GEAR AND THERE IS A PROBLEM WITH HESITATI…
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I PURCHASED A 2001 VW PASSAT ON AUGUST 21,2001 FROM PATRICK MOTORS IN AUBURN, MASS. IN THE 5 WEEKS I HAVE OWED THE CAR IT HAS HAD BEEN RETURNED TO THE DEALERSHIP 4 TIMES ( 2 X TOWED) FOR THE SAME RELATED PROBLEM. MALFUNCTION LIGHT HAS GONE ON EACH OF THOSE TIMES. CAR HAS DRIVEN IN LOW GEAR AND THERE IS A PROBLEM WITH HESITATION OF THE VEHICLE WHEN YOU PRESS ON THE GAS. THE TRANSMISSION CONTROL MODULE HAS BEEN REPLACED AS WELL AS FRAYED WIRES REPAIRED THAT CAME FROM THE MANUFACTURER. THE CAR HAS BE UNDRIVEABLE PER THE DEALERSHIP DURING THESE TIMES. I HAVE SAFETY CONCERNS WITH THE TYPE OF COMMUTE I DO EVERY DAY TO WORK. I DRIVE 50 MINS ONE WAY DOWN RT 2, 495 AND RT 3. I HAVE BEEN IN THE POSITION OF CONCERN IF MY CAR WILL MAKE IT HOME, TO WORK, WILL I CAUSE AN ACCIDENT WITH THE CARS CONTINUED PROBLEM WITH THE HESITATION WHEN STEPPING ON THE GAS. TO ME THIS HAS CREATED A SAFETY ISSUE. FURTHER INFO CAN BE PROVIDED WITH MORE DETAILED INFORMATION AS WELL AS COPIES OF SERVICE REPAIR ORDER. THANK YOU. *AK
NHTSA ODI #752779
Mileage unknown · Sep 6, 2001
Power Train
AFTER THE CAR HAS BEEN PICKED UP FOR 6 DAYS, THE FRONT LEFT CV BOOT WORE OUT DUE TO LOOSE INSTALLATION. THIS PROBLEM WAS NOT FOUND BY DEALER BEFORE DELIVERY. THE CV BOOT IS NOW REPLACED BY DEALER.*AK
NHTSA ODI #751778
Mileage unknown · Aug 21, 2001
Visibility
I NEED TO KNOW IF THIS DEFECT AS A HAZARD. MY NEW 2001.5 PASSAT WAGON HAS A PERCEPTIBLE DISTORTION, OR RIPPLING EFFECT, IN THE FRONT WINDSHIELD; E.G., WHEN SEEING POLES, TREES, OR BUILDING SIDINGS WHILE MAKING A TURN, OR WHEN VIEWING PARKWAY EXIT SIGNS WHILE PASSING THEM. THERE'S AN ACCORDION EFFECT; VERTICAL OBJECTS INCHWORM; …
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I NEED TO KNOW IF THIS DEFECT AS A HAZARD. MY NEW 2001.5 PASSAT WAGON HAS A PERCEPTIBLE DISTORTION, OR RIPPLING EFFECT, IN THE FRONT WINDSHIELD; E.G., WHEN SEEING POLES, TREES, OR BUILDING SIDINGS WHILE MAKING A TURN, OR WHEN VIEWING PARKWAY EXIT SIGNS WHILE PASSING THEM. THERE'S AN ACCORDION EFFECT; VERTICAL OBJECTS INCHWORM; LETTERS EXPAND AND CONTRACT. JUST MOVING MY HEAD FROM SIDE TO SIDE BY A FEW INCHES CAN PRODUCE THIS EFFECT. I CAN'T SAY YET THAT IT'S HAZARDOUS BUT IT'S CERTAINLY DISTRACTING. MEANWHILE, I CAN'T GET THE DEALER TO EVEN SIT IN THE DRIVER'S SEAT AND TELL ME IT'S MY IMAGINATION. WHEN POSTED TO PASSAT USERS GROUP FOLLOWING MESSAGES RESULTED: (1) I'VE SEEN SEVERAL REPORTS OF THIS. TIME TO GET A NEW DEALER. YOU SHOULD GET NEW GLASS UNDER WARRANTY. (2) MY '99 WAS 5000 MILES NEW WHEN I REALIZED THE WINDSHIELD HAD A DISTORTION AND RIPPLE EFFECT. THEY REPLACED IT NO CHARGE, BUT THE SECOND ONE IS AS BAD AS THE FIRST ONE. (3) HAS ANYONE WITH A '99 B5 NOTICED DISTORTIONS IN THE FRONT AND REAR GLASS? I'VE HAD MY WINDSHIELD AND REAR GLASS REPLACED UNDER WARRANTY, AND THE NEW GLASS IS ALSO DISTORTED - ALTHOUGH NOT QUITE AS BAD AS THE ORIGINAL. (4) WHEN I RECENTLY HAD A GENUINE NEW VW WINDSCREEN INSTALLED AFTER DAMAGE I NOTICED AN OPTICAL DISTORTION RIGHT OF MY STRAIGHT AHEAD VISION. THIS IS DISGRACEFUL QUALITY CONTROL FROM A MAJOR MOTOR MANUFACTURER AND THEIR AUTHORIZED REPAIR DEALER. (5) THERE APPEARS TO BE A DEFECT IN THE PASSENGER SIDE OF THE WINDSHIELD. A WAVY, VERTICAL LINE. THE SERVICE MANAGER LOOKED AT MINE AND FOUND IT RIGHT AWAY, HE ALSO TOLD ME IT WAS NOTED ON SEVERAL NEW 2000'S ON THE LOT, AND THAT ANOTHER CUSTOMER HAS A REALLY SERIOUS PROBLEM WITH IT. CHECK THE WINDSHIELD BY LOOKING OUT AT A STRAIGHT LINE, THE SIDE OF A BUILDING OR A POLE, AND MOVING YOUR EYES UP AND DOWN AS WELL AS RIGHT AND LEFT. VW IS AWARE OF THE PROBLEM. IM NOT HAVING THE WINDSHIELD REPLACED, ESPECIALLY AFTER THEIR MESS MADE ON A SIMPLE OIL CHANGE.*AK
NHTSA ODI #750874
Mileage unknown · Jul 26, 2001
Power Train
CONSUMER WAS TRAVELING OUTISIDE OF DRIVEWAY AND THE RED LIGHT DISPLAYED ON DASHBOARD SAYING STOP CHECK COOLIANT, DON'T DRIVE. SHE TOOK THE VEHICLE BACK TO DEALERSHIP, AND KEPT VEHICLE OVER NIGHT. MECHANIC TOLD CONSUMER THAT TRANSMISSION HAD TO BE REPLACED. BUT, PROBLEM STILL EXISTS. *AK
NHTSA ODI #893184
Mileage unknown · Jul 25, 2001
Visibility
WHILE DRIVING CONSUMER NOTED A BLURRED VISION ON RIGHT SIDE OF GLASS, MAKING EVERYTHING DISTORTED. HORIZONTAL LINES LOOK CHOPPY AND GUARD RAILS LOOK WOBBLY. CONTACTED DEALER, AND DEALER REPLACED WINDSHIELD ON JULY 5TH AND HAD SAME PROBLEM. ALSO, DEALER WANTED TO REPLACE WINDSHIELD AGAIN.*AK CONSUMER STATES WINDSHIELD ALSO HA…
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WHILE DRIVING CONSUMER NOTED A BLURRED VISION ON RIGHT SIDE OF GLASS, MAKING EVERYTHING DISTORTED. HORIZONTAL LINES LOOK CHOPPY AND GUARD RAILS LOOK WOBBLY. CONTACTED DEALER, AND DEALER REPLACED WINDSHIELD ON JULY 5TH AND HAD SAME PROBLEM. ALSO, DEALER WANTED TO REPLACE WINDSHIELD AGAIN.*AK CONSUMER STATES WINDSHIELD ALSO HAS STRESS FRACTURES THAT LOOK LIKE STRANDS OF A COBWEB, DEALER STATES THIS IS NOT A DEFECT AND THAT THIS IS NORMAL. *SLC
NHTSA ODI #893168
Mileage unknown · Jul 24, 2001
Visibility
PURCHASED CAR BRAND NEW AND NOTICED DISTORTION ON FRONT WINDSHIELD LATER THAT DAY. CONTACTED DEALERSHIP AND THEY REPLACED IT WITH ONE THAT HAS EVEN MORE DISTORTIONS. I STRESSED STRONGLY TO EXAMINE PRIOR TO PUTTING IN AND THEY DIDN'T. AFTER MUCH COMPLAINING TO VW OF AMERICA THEY AGREED TO PUT IN WINDSHIELD #3 BUT CAN NOT PROMISE…
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PURCHASED CAR BRAND NEW AND NOTICED DISTORTION ON FRONT WINDSHIELD LATER THAT DAY. CONTACTED DEALERSHIP AND THEY REPLACED IT WITH ONE THAT HAS EVEN MORE DISTORTIONS. I STRESSED STRONGLY TO EXAMINE PRIOR TO PUTTING IN AND THEY DIDN'T. AFTER MUCH COMPLAINING TO VW OF AMERICA THEY AGREED TO PUT IN WINDSHIELD #3 BUT CAN NOT PROMISE IT WON'T HAVE BAD DISTORTIONS. THEY SAY PASSAT WINDSHIELD ARE JUST THAT WAY. I HAVE NEVER HAD SUCH POOR QAULITY GLASS IN ANY PREVIOUSLY OWNED VEHICLES. I'M ALSO DISAPPOINTED THAT THEY DON'T CARE. I POSTED ON VW BOARD AND RECEIVED MANY RESPONSES FROM OTHER PASSAT OWNERS WHO ALSO HAVE THIS PROBLEM ACROSS THE USA. AT THIS POINT DON'T WANT MY CAR TORN APART FOR ANOTHER DEFECTIVE PIECE OF GLASS. I COULD GET A GENERIC WINDSHIELD (HAVEN'T LOOKED INTO THAT YET) BUT PREFER A VW WINDSHIELD FOR WARRANTY AND LOOKS WITHOUT VERTICAL DISTORTIONS CAUSING THINGS TO APPEAR WAVY WHILE DRIVING.*AK
NHTSA ODI #749068
Mileage unknown · Jun 25, 2001
Visibility
SEE ODI 746847: CONNECT ERROR ON FOLLOWING. MY NEW 2001.5 PASSAT WAGON HAS A PERCEPTIBLE DISTORTION, OR RIPPLING EFFECT, IN THE FRONT WINDSHIELD; E.G., WHEN SEEING POLES, TREES, OR BUILDING SIDINGS WHILE MAKING A TURN, OR WHEN VIEWING PARKWAY EXIT SIGNS WHILE PASSING THEM. THERE'S AN ACCORDION EFFECT; VERTICAL OBJECTS INCHWOR…
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SEE ODI 746847: CONNECT ERROR ON FOLLOWING. MY NEW 2001.5 PASSAT WAGON HAS A PERCEPTIBLE DISTORTION, OR RIPPLING EFFECT, IN THE FRONT WINDSHIELD; E.G., WHEN SEEING POLES, TREES, OR BUILDING SIDINGS WHILE MAKING A TURN, OR WHEN VIEWING PARKWAY EXIT SIGNS WHILE PASSING THEM. THERE'S AN ACCORDION EFFECT; VERTICAL OBJECTS INCHWORM; LETTERS EXPAND AND CONTRACT. JUST MOVING MY HEAD FROM SIDE TO SIDE BY A FEW INCHES CAN PRODUCE THIS EFFECT. I CAN'T SAY YET THAT IT'S HAZARDOUS BUT IT'S CERTAINLY DISTRACTING. MEANWHILE, I CAN'T GET THE DEALER TO EVEN SIT IN THE DRIVER'S SEAT AND TELL ME IT'S MY IMAGINATION. WHEN POSTED TO PASSAT USERS GROUP FOLLOWING MESSAGES RESULTED: (1) I'VE SEEN SEVERAL REPORTS OF THIS. TIME TO GET A NEW DEALER. YOU SHOULD GET NEW GLASS UNDER WARRANTY. (2) MY '99 WAS 5000 MILES NEW WHEN I REALIZED THE WINDSHIELD HAD A DISTORTION AND RIPPLE EFFECT. THEY REPLACED IT NO CHARGE, BUT THE SECOND ONE IS AS BAD AS THE FIRST ONE. (3) HAS ANYONE WITH A '99 B5 NOTICED DISTORTIONS IN THE FRONT AND REAR GLASS? I'VE HAD MY WINDSHIELD AND REAR GLASS REPLACED UNDER WARRANTY, AND THE NEW GLASS IS ALSO DISTORTED - ALTHOUGH NOT QUITE AS BAD AS THE ORIGINAL. (4) WHEN I RECENTLY HAD A GENUINE NEW VW WINDSCREEN INSTALLED AFTER DAMAGE I NOTICED AN OPTICAL DISTORTION RIGHT OF MY STRAIGHT AHEAD VISION. THIS IS DISGRACEFUL QUALITY CONTROL FROM A MAJOR MOTOR MANUFACTURER AND THEIR AUTHORIZED REPAIR DEALER. (5) THERE APPEARS TO BE A DEFECT IN THE PASSENGER SIDE OF THE WINDSHIELD. A WAVY, VERTICAL LINE. THE SERVICE MANAGER LOOKED AT MINE AND FOUND IT RIGHT AWAY, HE ALSO TOLD ME IT WAS NOTED ON SEVERAL NEW 2000'S ON THE LOT, AND THAT ANOTHER CUSTOMER HAS A REALLY SERIOUS PROBLEM WITH IT. CHECK THE WINDSHIELD BY LOOKING OUT AT A STRAIGHT LINE, THE SIDE OF A BUILDING OR A POLE, AND MOVING YOUR EYES UP AND DOWN AS WELL AS RIGHT AND LEFT. VW IS AWARE OF THE PROBLEM. IM NOT HAVING THE WINDSHIELD REPLACED, ESPECIALLY AFTER THEIR MESS MADE ON A SIMPLE OIL CHANGE.
NHTSA ODI #747357
NHTSA investigations
7EA11002 · Engine Compartment Fire
Opened Jan 26, 2011 · Closed Feb 17, 2012
Status: closed (inferred from source dates) · Electrical System; Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Additional source detail variants (2)
Electrical System
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
PE08008 · Fuel Tank Leak
Opened Jan 31, 2008 · Closed May 30, 2008
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
PE07024 · Passenger/engine Compartment Fires
Opened May 10, 2007 · Closed Sep 28, 2007
Status: closed (inferred from source dates) · Electrical System:ignition
MANY OF THE FIRE REPORTS ALLEGE THAT THE VEHICLE FIRE WAS ATTRIBUTED TO IGNITION COIL FAILURE.VW PROVIDED ADDITIONAL DATA REGARDING ITS ANALYSIS OF VEHICLE FIRES AND A DETAILED DESCRIPTION OF THE THREE DIFFERENT ENGINES AND IGNITION SYSTEMS FOR THE SUBJECT VEHICLES.ODIFINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.TO FACILITATE ACQUISITION AND ANALYSIS OF ADDITIONAL INFORMATION, THIS INVESTIGATIONHAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-014).
DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
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