NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
507 reports33,503 miles · Jul 24, 2004
Engine And Engine Cooling
ANALYSIS OF SYSTEM AFTER CHECK ENGINE LIGHT SHOWED ONE OF TWO OXYGEN SENSORS DEFECTIVE. ITEM WAS REPLACED. NO OTHER CODES INDICATED FURTHER PROBLEMS..TWO DAYS LATER, CHECK ENGINE LIGHT LIT AGAIN. SECOND OXYGEN SENSOR REPLACED. THREE DAYS LATER, CHECK ENGINE LIGHT ON AGAIN. . ANALYSIS DETERMINED AIR MASS METER DEFECTIVE AND WAS…
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ANALYSIS OF SYSTEM AFTER CHECK ENGINE LIGHT SHOWED ONE OF TWO OXYGEN SENSORS DEFECTIVE. ITEM WAS REPLACED. NO OTHER CODES INDICATED FURTHER PROBLEMS..TWO DAYS LATER, CHECK ENGINE LIGHT LIT AGAIN. SECOND OXYGEN SENSOR REPLACED. THREE DAYS LATER, CHECK ENGINE LIGHT ON AGAIN. . ANALYSIS DETERMINED AIR MASS METER DEFECTIVE AND WAS REPLACED. REPAIR COSTS = $841.25. VERY REPUTABLE REPAIR SHOP SAID THIS HAPPENS FREQUENLY TO VW'S??? VW WILL BE NOTIFIED AND ASKED TO COMPENSATE FOR REPAIRS. *AK
NHTSA ODI #10082597
Mileage unknown · Jul 10, 2004
Power TrainService Brakes, HydraulicSteering
REAR BRAKES REPLACED/TIE ROD BOOTS/ FRONT AXLE RUSTED/REPLACED. *AK
NHTSA ODI #10080750
50,100 miles · Jul 8, 2004
Service Brakes, Air
DEFECTIVE ENGINEERING OF THE VOLKSWAGEN PASSAT ABS CONTROL MODULE, CAUSING IT TO FAIL AROUND 50000 MILES. THROUGH SIGNIFICANT RESEARCH, I HAVE DISCOVERED THIS IS A PREVALENT PROBLEM IN 1998-2000 VOLKSWAGEN PASSATS UPON REACHING APPROXIMATELY 50000 MILES. DESPITE THE FACT THAT THIS IS A RECOGNIZED COMMON ISSUE BY VW SERVICE SHO…
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DEFECTIVE ENGINEERING OF THE VOLKSWAGEN PASSAT ABS CONTROL MODULE, CAUSING IT TO FAIL AROUND 50000 MILES. THROUGH SIGNIFICANT RESEARCH, I HAVE DISCOVERED THIS IS A PREVALENT PROBLEM IN 1998-2000 VOLKSWAGEN PASSATS UPON REACHING APPROXIMATELY 50000 MILES. DESPITE THE FACT THAT THIS IS A RECOGNIZED COMMON ISSUE BY VW SERVICE SHOPS, THEY HAVE NOT ISSUED A RECALL OF THIS SIGNIFICANT SAFETY CONTROL COMPONENT NOR OFFERED TO SHARE THE COST OF REPAIR. FURTHERMORE, THEY HAVE INCREASED THE COST OF THIS COMPONENT FROM $200-$300 A FEW YEARS AGO TO $1100-$1700 TODAY. *AK INFORMED IF NOT CORRECTED, COULD CAUSE REAR BREAKS TO LOCK UP UPON SUDDEN STOP.
NHTSA ODI #10080603
55,000 miles · Jul 8, 2004
Suspension
CONTROL ARMS ON 2000 VOLKSWAGEN PASSAT ARE FAILING. THE CAR HAS 55,000 MILES; ARMS ALSO FAILED AT 36,000 AND WERE REPLACED. THIS IS NOT ACCEPTABLE; I HAVE ALSO HEARD OF PEOPLE WHO HAD THE CONTROL ARMS BREAK WHILE DRIVING. THIS PROBLEM HAS HAPPENED TO MANY, MANY OWNERS.*AK
NHTSA ODI #10080593
62,000 miles · Jul 6, 2004
Service Brakes, Hydraulic
WHILE DRIVING ON THE HIGHWAY AT 62 MPH THE VEHICLE STARTED SHAKING, LOST POWER THEN COASTED TO A STOP. THIS OCCURRED BECAUSE THE LEFT REAR ROTOR MELTED DOWN AND GUMMED UP THE BRAKE FLUID. THIS RESULTED IN THE BRAKING SYSTEM AND TRANSMISSION BEING INOPERATIVE. THE DEALERSHIP COULDN'T IDENTIFY THE CAUSE OF THE ROTOR MELT DOWN ,THE…
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WHILE DRIVING ON THE HIGHWAY AT 62 MPH THE VEHICLE STARTED SHAKING, LOST POWER THEN COASTED TO A STOP. THIS OCCURRED BECAUSE THE LEFT REAR ROTOR MELTED DOWN AND GUMMED UP THE BRAKE FLUID. THIS RESULTED IN THE BRAKING SYSTEM AND TRANSMISSION BEING INOPERATIVE. THE DEALERSHIP COULDN'T IDENTIFY THE CAUSE OF THE ROTOR MELT DOWN ,THEY ONLY REPLACED THE MELTED AND DAMAGED PARTS. *NM *LA
NHTSA ODI #10075627
60,000 miles · Jun 22, 2004
Suspension
STEERING WAS MAKING A FUNNY NOISE - BROGHT CAR IN FOR SERVICE WAS TOLD IT WAS UNSAFE TO DRIVE IT HOME. HAD TO REPLACE ALL CONTROL ARMS (4) DEALER SAID THIS WAS COMMON ON THIS VEHICLE. CAR HAD 60,000 MILES ON IT. THESE ITEMS SHOULD NOT FAIL SO SOON - COST $1600 TO REPAIR. *AK
NHTSA ODI #10078625
7,000 miles · Jun 21, 2004
Fuel System, Gasoline
AFTER THE DEALERSHIP PERFORMED THE FUEL SENDING RECALL 01V157000 REPAIRS THE FUEL GAUGE FAILED TO WORK. THE FUEL GAUGE WAS WORKING PRIOR TO HAVING REPAIRS DONE. DEALERSHIP INDICATED THAT THE FUEL PUMP WAS CAUSING THE FUEL GAUGE NOT TO WORK.*AK
NHTSA ODI #10079560
70,428 miles · Jun 18, 2004
Service Brakes, Hydraulic
WHILE DRIVING ON THE FREEWAY MY ABS LIGHT CAME ON. THE DISPLAY READ"STOP, BRAKE FAILURE IMMANENT". AFTER TALKING ON MY CELL PHONE WITH MY REGULAR VW MECHANIC HE SAID IT WOULD BE SAFE TO DRIVE EXCEPT I WOULD NOT HAVE ANY ANTI-LOCK BRAKING CAPABILITY. I HAD TO TAKE THE CAR TO THE DEALER AND THEY DIAGNOST THE ANTI-LOCK BRAKE CONTRO…
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WHILE DRIVING ON THE FREEWAY MY ABS LIGHT CAME ON. THE DISPLAY READ"STOP, BRAKE FAILURE IMMANENT". AFTER TALKING ON MY CELL PHONE WITH MY REGULAR VW MECHANIC HE SAID IT WOULD BE SAFE TO DRIVE EXCEPT I WOULD NOT HAVE ANY ANTI-LOCK BRAKING CAPABILITY. I HAD TO TAKE THE CAR TO THE DEALER AND THEY DIAGNOST THE ANTI-LOCK BRAKE CONTROLER AND PUMP. THE DIAGNOSTIC COST ME $90.00 AND LATER WHEN THEY FOUND THE PART THAT BILL WAS $1580.85. WHY IS A SAFETY ITEM LIKE THAT NOT PAYED FOR BY THE MANUFACTURER? THE CAR IS 4 YEARS OLD AND HAS 70,000 MILES ON IT. SEEMS A LITTLE TO SOON TO BE REPLACING SUCH A SELDOM USED AND EXPENSIVE PART.*AK
NHTSA ODI #10078450
Mileage unknown · Jun 16, 2004
Fuel System, Other
2000 VW PASSAT 4 MOTION RAN OUT OF GAS WHILE GAUGE SHOWED FUEL. UPON CHECKING I DISCOVERED THERE WAS A SAFETY RECALL FOR THIS PROBLEM ISSUED OCT. 2001. I TOOK THE CAR TO THE DEALERSHIP AND THEY ATTEMPTED TO FIX THE PROBLEM BUT WHEN I GOT THE CAR BACK THE GAUGE DID NOT WORK AT ALL. I TOOK IT BACK IMMEDIATELY AND THEY SAID I WOULD…
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2000 VW PASSAT 4 MOTION RAN OUT OF GAS WHILE GAUGE SHOWED FUEL. UPON CHECKING I DISCOVERED THERE WAS A SAFETY RECALL FOR THIS PROBLEM ISSUED OCT. 2001. I TOOK THE CAR TO THE DEALERSHIP AND THEY ATTEMPTED TO FIX THE PROBLEM BUT WHEN I GOT THE CAR BACK THE GAUGE DID NOT WORK AT ALL. I TOOK IT BACK IMMEDIATELY AND THEY SAID I WOULD HAVE TO BRING IT BACK ANOTHER TIME AFTER THEY CALLED TECH SUPPORT. WHEN I TOOK IT BACK THEY SAID IT NEEDED A FUEL PUMP (THE FUEL PUMP HAS A FUEL SENDING UNIT BUILT IN). THE RECALL STATED THAT THERE ARE 3 SENDING UNITS IN THE TANK AND ANY ONE OF THEM CAN GIVE TROUBLE. THE DEALERSHIP IS REFUSING TO DO ANY MORE WORK UNDER THE RECALL. I HAVE CALLED THE VW CUSTOMER RELATIONS DEPT BUT THEY REFUSE TO HELP ME. WHAT CAN I DO? CAN YOU HELP ME? THE DEALERSHIP IS PETE MOORE VW PENSACOLA FL.*AK
NHTSA ODI #10078349
45,000 miles · Jun 15, 2004
Air Bags
AIR BAG LIGHT CAME ON TWICE. THE FIRST TIME FRONT AND SIDE DRIVER SIDE AIRBAGS WERE REPLACED, COSTING $1200. THE SECOND TIME THE LIGHT CAME ON VW WAS CONTACTED AND THEY AGREED TO PAY FOR THE REPAIR, $300 FOR A WIRING HARNESS UNDER THE STEERING WHEEL. PLEASE ADVISE, THIS IS A PROBLEM THAT SHOULD HAPPEN CONSIDERING THE CAR WAS …
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AIR BAG LIGHT CAME ON TWICE. THE FIRST TIME FRONT AND SIDE DRIVER SIDE AIRBAGS WERE REPLACED, COSTING $1200. THE SECOND TIME THE LIGHT CAME ON VW WAS CONTACTED AND THEY AGREED TO PAY FOR THE REPAIR, $300 FOR A WIRING HARNESS UNDER THE STEERING WHEEL. PLEASE ADVISE, THIS IS A PROBLEM THAT SHOULD HAPPEN CONSIDERING THE CAR WAS NOT INVOLVED IN ANY TYPE OF ACCIDENT. SERVICE MANAGER AT VOLKSWAGEN COMPARED AIR BAG TO A "LIGHT BULB." SAYING THAT LIKE LIGHT BULBS AIRBAGS ALSO BURN OUT AFTER A WHILE, A RATHER POMPOUS STATEMENT TO MAKE. *LA
NHTSA ODI #10078291
NHTSA investigations
7EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
PE07024 · Passenger/engine Compartment Fires
Opened May 10, 2007 · Closed Sep 28, 2007
Status: closed (inferred from source dates) · Electrical System:ignition
MANY OF THE FIRE REPORTS ALLEGE THAT THE VEHICLE FIRE WAS ATTRIBUTED TO IGNITION COIL FAILURE.VW PROVIDED ADDITIONAL DATA REGARDING ITS ANALYSIS OF VEHICLE FIRES AND A DETAILED DESCRIPTION OF THE THREE DIFFERENT ENGINES AND IGNITION SYSTEMS FOR THE SUBJECT VEHICLES.ODIFINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.TO FACILITATE ACQUISITION AND ANALYSIS OF ADDITIONAL INFORMATION, THIS INVESTIGATIONHAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-014).
DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
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