IllustrationABS LIGHT AND BRAKE FAILURE WARNING LIGHT PROBLEM ON MY 2000 VW PASSAT WAGON. RESEARCH SHOWS THIS IS A COMMON PROBLEM AND SHOULD BE INCLUDED IN A RECALL. *JB
2000 Volkswagen Passat
Owner reports · Recalls · Investigations
More warning signs than most Passat years
Owner complaints for the 2000 Volkswagen Passat are substantially higher than the model-year median of 110.
About this comparison →How this year compares
Owner complaints by model year
Compare all Passat years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
200–25K
5625–50K
11950–75K
8275–100K
56100–150K
13150K+
346 reports with mileage · 161 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Service Brakes, Hydraulic. Review the 160 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 94 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
11 crash reports25 fire reports10 injury reports
What owners actually said
507 reportsFAILURE OF ABS BRAKE SYSTEM COMPUTER. *NM
THE 2000 VOLKSWAGEN PASSAT IS DESIGNED SO THAT THE OWNER/OPERATOR CANNOT CHANGE THE TAIL LIGHT BULBS. IT MUST BE TAKEN TO A MECHANIC. TO QUOTE FROM THE OPERATOR'S MANUAL: IT IS BECOMING MORE AND MORE DIFFICULT TO REPLACE VEHICLE LIGHT BULBS SINCE IN MANY CASES, OTHER PARTS OF THE CAR MUST FIRST BE REMOVED BEFORE…
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THE 2000 VOLKSWAGEN PASSAT IS DESIGNED SO THAT THE OWNER/OPERATOR CANNOT CHANGE THE TAIL LIGHT BULBS. IT MUST BE TAKEN TO A MECHANIC. TO QUOTE FROM THE OPERATOR'S MANUAL: IT IS BECOMING MORE AND MORE DIFFICULT TO REPLACE VEHICLE LIGHT BULBS SINCE IN MANY CASES, OTHER PARTS OF THE CAR MUST FIRST BE REMOVED BEFORE YOU ARE ABLE TO GET TO THE BULB......FOR YOUR SAFETY, WE RECOMMEND THAT YOU HAVE YOUR AUTHORIZED VOLKSWAGEN DEALER REPLACE ANY BULBS SINCE YOUR DEALER HAS NECESSARY TOOLS, THE CORRECT BULBS, AND THE EXPERTISE. SUPPOSE I AM ON A LONG DRIVE OVER THE WEEKEND, MILES FROM HOME, AND THE TAIL LIGHTS BURN OUT. I CANNOT REPLACE THEM, EVEN IF I HAVE THE CORRECT BULBS, CONSEQUENTLY I WOULD HAVE TO DRIVE HOME WITHOUT TAIL LIGHTS OR BRAKE LIGHTS. THAT IS A SAFETY HAZARD. *NM
WHILE DRIVING MY 2000 PASSAT, THE STOP ENGINE LIGHT CAME ON TO NOTIFY ME THAT THERE WAS A PROBLEM WITH OIL PRESSURE. THERE WAS NOTHING PRIOR TO THIS WARNING THAT WOULD HAVE LEAD ME TO BELIEVE THAT THERE WAS A PROBLEM. NO ODD NOISES IN THE CAR AND IT WAS DRIVING FINE. I TOOK THE CAR TO THE DEALER AND WAS INFORMED THAT THE ENGINE …
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WHILE DRIVING MY 2000 PASSAT, THE STOP ENGINE LIGHT CAME ON TO NOTIFY ME THAT THERE WAS A PROBLEM WITH OIL PRESSURE. THERE WAS NOTHING PRIOR TO THIS WARNING THAT WOULD HAVE LEAD ME TO BELIEVE THAT THERE WAS A PROBLEM. NO ODD NOISES IN THE CAR AND IT WAS DRIVING FINE. I TOOK THE CAR TO THE DEALER AND WAS INFORMED THAT THE ENGINE WAS TOTALED AND IT NEEDED TO BE REPLACED AT A COST OF $7,000. I DID FIND OUT THAT IN AUGUST OF 2004, VW OF AMERICA ISSUES A SERVICE NOTICE TO ALL THE SERVICE DEPARTMENTS THAT DUE TO A MALFUNCTIONING FUEL PUMP, OIL SLUDGE MAY BUILD UP IN THE ENGINE, ULTIMATELY LEADING TO ENGINE FAILURE. THIS WAS NOT SENT TO ANY OF THE VEHICLE OWNERS. IN THE NOTICE, VWOA SAID THAT THEY WOULD EXTEND THE WARRANTY OF THE CAR AND REPLACE THE MOTOR, ONLY IF THERE WAS PROOF THAT THE OIL WAS CHANGED EVERY 5000 MILES. BECAUSE I HAVE GAPS IN MY OIL CHANGES WITH THE DEALER, THEY WILL NOT HONOR THIS EXTENDED WARRANTY AND ARE TRYING TO CHARGE ME FOR THE NEW MOTOR. I'VE HAD THE CARE IN A NUMBER OF TIMES BETWEEN AUGUST OF 2004 AND FEBRUARY 19, 2006 WHEN THE LIGHT CAME ON AND WAS NEVER NOTIFIED THAT THERE MAY BE A PROBLEM. I ASKED THE SERVICE MANAGER AT THE DEALER WHY I WASN'T NOTIFIED OF THIS ISSUE AND HE SAID THAT VWOA ISSUES A NUMBER OF SERVICE MEMOS AND WAS HE TO TELL ALL OF THE CUSTOMERS EVERYTIME ONE WAS ISSUED. HAD I BEEN NOTIFIED THAT THIS MIGHT BE THE END RESULT OF THE OIL PUMP NOT BEING REPLACED IN 2004, I WOULDN'T BE IN MY CURRENT SITUATION. I HAVE READ A NUMBER OF WEB POSTS WITH PEOPLE THAT HAVE HAD SIMILAR PROBLEMS WITH THEIR LOCAL DEALERS AND VWOA. *JB
THE ANTILOCK BRAKING SYSTEM ON MY 2000 VW PASSAT FAILED WITHOUT WARNING AT ONLY ABOUT 61,000 MILES. I HAVE CHECKED VARIOUS WEBSITES AND FOUND THAT ABS FAILURES ON VOLKSWAGENS FROM THIS ERA ARE EXTREMELY COMMON--SO COMMON IN FACT THAT AN ENTIRE INDUSTRY HAS SPRUNG UP TO REBUILD THE DEFECTIVE BOSCH ABS SYSTEMS IN VW'S AND AUDIS. A…
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THE ANTILOCK BRAKING SYSTEM ON MY 2000 VW PASSAT FAILED WITHOUT WARNING AT ONLY ABOUT 61,000 MILES. I HAVE CHECKED VARIOUS WEBSITES AND FOUND THAT ABS FAILURES ON VOLKSWAGENS FROM THIS ERA ARE EXTREMELY COMMON--SO COMMON IN FACT THAT AN ENTIRE INDUSTRY HAS SPRUNG UP TO REBUILD THE DEFECTIVE BOSCH ABS SYSTEMS IN VW'S AND AUDIS. ALTHOUGH THERE WAS NO ACCIDENT OR INJURY AS A RESULT OF THIS FAILURE I STILL RECEIVED AN ALARMING MESSAGE ON THE DASHBOARD TO STOP WHILE IN THE LEFT LANE OF THE NJ TURNPIKE IN HEAVY TRAFFIC AND THAT COULD HAVE CAUSED A SERIOUS ACCIDENT. THERE'S ABSOLUTELY NO EXCUSE FOR A FAILURE LIKE THIS AT SUCH LOW MILEAGE TO BE SO COMMON. *NM
OIL SLUDGE BUILD UP IN ENGINE. 2000 VOLKSWAGEN PASSAT 1.8 TURBO 4 CYLINDER 49000. *JB
MY 2000 VW PASSAT WITH 60,000 MILES HAS 2 SERIOUS AND EXPENSIVE PROBLEMS FIRST ONE WAS WHEN I NOTICED A LOUD POPPING NOISE ON BUMPS AND STEERING WAS VERY UNSTABLE ON BUMPS. TOOK IT TO A SHOP AND THEY TOLD ME IT WAS THE CONTROL ARMS AND TIE ROD ENDS AND THAT BOTH WERE DEALER ITEMS. SO UPON GOING TO THE DEALER THEY TOLD ME THEY NE…
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MY 2000 VW PASSAT WITH 60,000 MILES HAS 2 SERIOUS AND EXPENSIVE PROBLEMS FIRST ONE WAS WHEN I NOTICED A LOUD POPPING NOISE ON BUMPS AND STEERING WAS VERY UNSTABLE ON BUMPS. TOOK IT TO A SHOP AND THEY TOLD ME IT WAS THE CONTROL ARMS AND TIE ROD ENDS AND THAT BOTH WERE DEALER ITEMS. SO UPON GOING TO THE DEALER THEY TOLD ME THEY NEEDED $90 DOLLARS BEFORE THEY COULD EVEN LOOK @ IT. SO I SAID NO BUT HOW MUCH ARE THE PARTS AND TURNS OUT THERE MORE THAN $500 DOLLARS. THREE WEEKS LATER MY ABS LIGHT AND ASR LIGHT COMES ON AND IT READS IN THE MIDDLE OF THE DASH TO STOP! BRAKE FAULT SO READING THIS WITH MY FAMILY IN THE CAR I IMMEDIATELY PULL OVER FIND OUT WHERE THE NEAREST VW DEALER IS AND ASK THEM TO INSPECT THE PROBLEM. WELL THAT WAS EASIER SAID THAN DONE FIRST THEY WANTED THE $90 DOLLARS AGAIN BEFORE THEY WOULD LOOK AT IT AND SINCE I DIDN'T HAVE THE MONEY THERE WAS NOTHING THEY COULD DO! NOTHING THEY CAN DO!! THAT'S CRAZY!! AFTER ARGUING WITH THEM ON WHY THEY DON'T WANT TO LOOK AT IT BUT IT COULD CAUSE A SERIOUS ACCIDENT THEY SAID THERE'S NO IMMEDIATE PROBLEM ITS OK TO DRIVE BUT IT COULD BE THE ABS MODULE OR THE DASH CLUSTER ITS SELF. SO I ASKED THE PRICE ABS $1200 DOLLARS NEW DASH OVER $700 AND THAT'S NOT INCLUDING LABOR.. SO SORRY TO SAY BUT VW LOST A CUSTOMER WITH ME AND MY FAMILY AND FRIENDS. THE CAR IS JUST TO NEW FOR THIS TYPE OF STUFF TO HAPPEN THERE SHOULD BE A RECALL ON THIS BECAUSE I KNOW IM NOT THE ONLY ONE. AND JUST TO ADD, MY OLD CAR WHICH I HAVE TO DRIVE NOW SINCE I DON'T HAVE THE MONEY TO FIX THE PROBLEMS WITH THE VW IS A HONDA PRELUDE WITH 185,000 MILES AND STILL NO PROBLEMS. *JB
ABS BRAKING SYSTEM FAILURE FOR 2000 1.8T PASSAT WITH MANUAL TRANSMISSION. PROBLEM HAS YET TO BE FIXED.*AK
DT*: THE CONTACT STATED THE VEHICLE WAS PARKED FOR OVER AN HOUR, WHEN THE HEAT SHIELD ON THE TOP OF THE EXHAUST SYSTEM BEGAN TO SMOLDER. NO INDICATOR LAMP ILLUMINATED PRIOR TO THE PROBLEM. THE FIRE DEPARTMENT WAS NOTIFIED AND CAME, ALTHOUGH NO FLAMES ERUPTED. THE FIRE DEPARTMENT COULD NOT DETERMINE THE CAUSE OF THE SMOKE. H…
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DT*: THE CONTACT STATED THE VEHICLE WAS PARKED FOR OVER AN HOUR, WHEN THE HEAT SHIELD ON THE TOP OF THE EXHAUST SYSTEM BEGAN TO SMOLDER. NO INDICATOR LAMP ILLUMINATED PRIOR TO THE PROBLEM. THE FIRE DEPARTMENT WAS NOTIFIED AND CAME, ALTHOUGH NO FLAMES ERUPTED. THE FIRE DEPARTMENT COULD NOT DETERMINE THE CAUSE OF THE SMOKE. HOWEVER, AN INDEPENDENT MECHANIC INSPECTED THE VEHICLE AND DISCOVERED THE CAUSE OF THE SMOKE WAS THE HEAT SHIELD.
PURCHASED A USED CAR FROM DAN PERKINS CHEVROLET, IN MILFORD, CT ON MARCH, 18, 2004.I WAS ADVISED BY THE SALESMAN, JOHN ALMEIDA, THAT THE CAR CAME IN AS A TRADE FROM A GIRL WHO BOUGHT CARS FROM HIM ALL THE TIME AT DAN PERKINS. UPON FURTHER INVESTIGATION I FOUND THE CAR WAS PURCHASED BRAND NEW FROM A COUPLE IN MASSACHUSETTS AND TH…
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PURCHASED A USED CAR FROM DAN PERKINS CHEVROLET, IN MILFORD, CT ON MARCH, 18, 2004.I WAS ADVISED BY THE SALESMAN, JOHN ALMEIDA, THAT THE CAR CAME IN AS A TRADE FROM A GIRL WHO BOUGHT CARS FROM HIM ALL THE TIME AT DAN PERKINS. UPON FURTHER INVESTIGATION I FOUND THE CAR WAS PURCHASED BRAND NEW FROM A COUPLE IN MASSACHUSETTS AND THAT DAN PERKINS PURCHASED IT AT AN AUCTION. WHEN I PICKED THE CAR UP AND DROVE IT HOME THE ENGINE LIGHT WAS ON/THE LIGHTER DID NOT WORK/THE TIRES WERE BALD, AND THE 6 DISC CD CHANGER WAS NOT IN THE CAR. WHEN I CONTACTED THE SALESPERSON, JOHN ALMEIDA, AND THE USED CAR MANAGER, THEY STATED THEY FIXED EVERYTHING, BUT THAT THEY WERE NOT RESPONSIBLE FOR THE CD CHANGER, I WROTE A LETTER TO DAN PERKINS HIMSELF, AND HE GAVE ME A NEW ONE BECAUSE IT WAS ADVERTISED WITH THE CD CHANGER. WHEN MY OIL LIGHT CAME ON I BROUGHT IT TO CURRAN VOLKSWAGEN IN STRATFORD, CT. THEY ADVISED ME TO GET A COPY OF MY CONTRACT FROM DAN PERKINS AND ANY OTHER PAPERWORK FROM DAN PERKINS. I CONTACTED THE SALESMAN, JOHN ALMEIDA AND HIS MANAGER TOLD ME THAT THERE WAS NO WAY I WAS GETTING A COPY OF ANYTHING. THEY DO NOT KEEP COPIES OF CONTRACTS FROM THEIR CUSTOMERS. HE ALSO YELLED IN THE BACKGROUND THAT CURRAN VW WAS TRYING TO PASS THE BUCK AND THAT I WAS OUT OF LUCK!!!THE CAR IS NOW SITTING IN MY DRIVEWAY WITH NO ENGINE!I AM MAKING CAR PAYMENTS ON A CAR THAT DOES NOT WORK, ON A CAR THAT I HAVE HAD LESS THAN 2 YEARS!I CONTACTED CURRAN VW BECAUSE VW EXTENDED THE WARRANTY FOR THE ENGINE TO 8 YEARS, I ONLY FOUND THIS OUT BECAUSE I DID MY OWN RESEARCH ONLINE. VW OF AMERICA DENIED MY CLAIM BECAUSE ONE OF MY MECHANICS, WHO DOES NOT HAVE A COMPUTER, HANDWROTE RECEIPTS FOR THE OIL CHANGES.CURRAN VOLKSWAGEN GAVE ME AN ESTIMATE OF $12,074.60. THE KELLY BLUE BOOK VALUE IS $8,000!!!!!VW OF AMERICA ADVISES THEIR CONSUMERS TO HAVE OIL CHANGED EVERY 5,000 MILES OR EVERY 6 MONTHS. I HAD MINE CHANGED EVERY 3,000 MILES.DAN PERKINS SHOWED ME NO VEHICLE HISTORY REPORTS. *AK
Official recalls
308V156000 · Fuel System, Gasoline:delivery
Apr 7, 2008
VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.
Consequence & remedy
Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
02V026000 · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Jan 25, 2002
ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.
Consequence & remedy
Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.
Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
01V157000 · Fuel System, Gasoline:storage:tank Assembly
May 3, 2001
VEHICLE DESCRIPTION: PASSENGER VEHICLES. SULFUR IN FUEL INTERACTS WITH CERTAIN ADDITIVES FOUND IN WIDELY AVAILABLE GASOLINE CAUSING SULFUR TO BECOME DEPOSITED ON THE CONTACT POINTS OF THREE FUEL SENDING UNITS MOUNTED INSIDE THE FUEL TANK. THIS COULD CAUSE THE FUEL GAUGE TO READ FULL WHILE THE FUEL TANK MAY NOT IN FACT BE FULL OR COULD BE EMPTY.
Consequence & remedy
Consequence: RUNNING OUT OF FUEL WITHOUT WARNING WHILE THE FUEL GAUGE INDICATES THAT THERE IS SUFFICIENT FUEL IN THE TANK LEAD TO SAFETY PROBLEMS.
Remedy: DEALERS WILL REMOVE THE EXISTING FUEL LEVEL SENDING UNITS AND REPLACE THEM WITH FUEL LEVEL SENDING UNITS USING A NEW ALLOY COMPOSED OF GOLD, SILVER, AND A SMALL AMOUNT OF NICKEL, WHICH WILL NOT CHEMICALLY REACT WITH SULFUR. VW/AUDI WILL ALSO CALL BACK VEHICLES THAT WERE REPAIRED UNDER A PREVIOUS RECALL LAST JUNE IN ORDER TO INSTALL THE UPDATED FUEL SENDING UNITS NHTSA 00V137/AUDI LB). OWNER NOTIFICATION BEGAN MAY 1, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT AUDI AT 1-866-892-2834.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
7EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
PE07024 · Passenger/engine Compartment Fires
Opened May 10, 2007 · Closed Sep 28, 2007
Status: closed (inferred from source dates) · Electrical System:ignition
MANY OF THE FIRE REPORTS ALLEGE THAT THE VEHICLE FIRE WAS ATTRIBUTED TO IGNITION COIL FAILURE.VW PROVIDED ADDITIONAL DATA REGARDING ITS ANALYSIS OF VEHICLE FIRES AND A DETAILED DESCRIPTION OF THE THREE DIFFERENT ENGINES AND IGNITION SYSTEMS FOR THE SUBJECT VEHICLES.ODIFINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.TO FACILITATE ACQUISITION AND ANALYSIS OF ADDITIONAL INFORMATION, THIS INVESTIGATIONHAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-014).
DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.