NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
160 reportsClear category filter59,000 miles · Jul 16, 2006
Service Brakes, Hydraulic
ABS FAILURE WARNING APPEARED INTERMITTENTLY AFTER VEHICLE WAS PROPERLY BOOSTED. ALSO MAY HAVE SPILT W/W FLUID ONTO ABS UNIT WHEN FILLING W/W CONTAINER. DEALER WANTS AT LEAST $700 TO REPLACE CONTROL MODULE. BRAKES ARE OTHERWISE OK. DEALER SAID HE WOULDN'T DRIVE WITHOUT ABS AS WAS TOO DANGEROUS. THIS IS MY 1ST CAR WITH ABS AND …
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ABS FAILURE WARNING APPEARED INTERMITTENTLY AFTER VEHICLE WAS PROPERLY BOOSTED. ALSO MAY HAVE SPILT W/W FLUID ONTO ABS UNIT WHEN FILLING W/W CONTAINER. DEALER WANTS AT LEAST $700 TO REPLACE CONTROL MODULE. BRAKES ARE OTHERWISE OK. DEALER SAID HE WOULDN'T DRIVE WITHOUT ABS AS WAS TOO DANGEROUS. THIS IS MY 1ST CAR WITH ABS AND I AM NOT CONVINCED IT IS WORTH FIXING AT LEAST AT THAT COST. SHOULD BE A CLASS ACTION SUIT AGAINST VW & BOSCH TO REPAIR DEFECTIVE UNITS. A FEW SITES PROMISE TO REBUILD ECM FOR $250. NOT SURE IF THIS IS NOT JUST ANOTHER SCAM. *JB
NHTSA ODI #10162496
73,000 miles · Jul 14, 2006
Engine And Engine CoolingService Brakes, Hydraulic
THE ENGINE LIGHT HAS BEEN ON FOR A WHILE. I HAD THE CATALYTIC CONVERTER REPLACED LAST YEAR IN 08/05 WHEN IT INITIALLY OCCURRED. THE PROBLEM WENT OFF. IT CAME BACK ON JUST YESTERDAY 07/11/2006. THE MESSAGE SAYS IT IS EMISSION WORKSHOP. I HAVE NOT TAKEN IT TO A VW DEALER, HOWEVER, I SUSPECT IT IS THE SAME CATALYTIC CONVERTER PROBL…
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THE ENGINE LIGHT HAS BEEN ON FOR A WHILE. I HAD THE CATALYTIC CONVERTER REPLACED LAST YEAR IN 08/05 WHEN IT INITIALLY OCCURRED. THE PROBLEM WENT OFF. IT CAME BACK ON JUST YESTERDAY 07/11/2006. THE MESSAGE SAYS IT IS EMISSION WORKSHOP. I HAVE NOT TAKEN IT TO A VW DEALER, HOWEVER, I SUSPECT IT IS THE SAME CATALYTIC CONVERTER PROBLEM. ANOTHER PROBLEM I HAVE HAD IS THE STOP - BRAKE FAULT MESSAGE. THE ABS LIGHT IS ON WHILE THE BRAKE LIGHT IS ILLUMINATING. I HAVE TAKEN MY CAR TO TWO DIFFERENT INDEPENDENT MECHANICS TO CHECK ON THE ISSUES. THEY MENTIONED THAT THE BRAKE PADS WERE ALL FINE. AND SO WAS THE FLUID BRAKE RESERVOIR LEVEL. THEY WERE GUESSING IT WAS ELECTRICAL PROBLEM OR ABS SENSOR PROBLEM. *JB
NHTSA ODI #10162391
75,000 miles · Jul 7, 2006
Service Brakes, Hydraulic
ABS COMPUTER FAILURE. NO EVENTS LEADING TO ITS FAILURE IT JUST SHUT DOWN ONE DAY AND THE ABS LIGHT HAS BEEN ON SINCE. FAILURE = NO ABS, DEALER WANTS OVER $1000 TO REPLACE ENTIRE SETUP HOWEVER THE PUMP IS OK THE COMPUTER IS GONE. CURRENTLY WAITING FOR A CHEAPER FIX OR POSSIBLE RECALL. *NM
NHTSA ODI #10161766
50,000 miles · Jun 14, 2006
Electrical SystemExterior LightingPower TrainInjury
9/2003: HEADLIGHTS AIMED INCORRECTLY; ROAD WASN'T ILLUMINATED. WITHIN 2 WKS, 1 OF THE BULBS BURNED OUT. WITHIN A WEEK OF THE 1ST, THE 2ND BULB BURNED OUT. COST TO HAVE HEADLIGHTS REPOSITIONED & BULBS REPLACED: $267. 9/2003: REAR TAIL LIGHT OUT. COST TO HAVE BULB REPLACED BY MECHANIC: $32.50. 11/2003: BOTH REAR WINDOWS OFF TRACK.…
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9/2003: HEADLIGHTS AIMED INCORRECTLY; ROAD WASN'T ILLUMINATED. WITHIN 2 WKS, 1 OF THE BULBS BURNED OUT. WITHIN A WEEK OF THE 1ST, THE 2ND BULB BURNED OUT. COST TO HAVE HEADLIGHTS REPOSITIONED & BULBS REPLACED: $267. 9/2003: REAR TAIL LIGHT OUT. COST TO HAVE BULB REPLACED BY MECHANIC: $32.50. 11/2003: BOTH REAR WINDOWS OFF TRACK. COST TO TEAR DOORS APART & FIX: $159.75. 12/2003: ELECTRICAL PROBLEMS WITH FRONT POWER WINDOWS. NEVER KNOW IF WINDOW WILL GO UP OR DOWN. 2004: HAD CAR IN FOR (AT LEAST) 3 DIFFERENT DASHBOARD WARNING CODES. ONE HAD SOMETHING TO DO WITH FUEL, OR THE FUEL TANK OR SOMETHING. AFTER SOME TRIAL AND ERROR ON MY MECHANIC'S PART, DISCOVERED THAT UNSCREWING AND TIGHTLY RESCREWING GAS CAP FIXED THE PROBLEM. COST TO DIAGNOSE AND "FIX": $165. HAD (AT LEAST) TWO OTHER WARNING CODES IN 2004 THAT REQUIRED ME TO TAKE THE CAR IN. 6/24/2005: HAD BEEN HEARING CRUNCHING SOUND FROM FRONT RIGHT PORTION OF CAR THAT WAS PARTICULARLY APPARENT WHEN HITTING A POTHOLE, A DIP IN THE ROAD OR ATTEMPTING A TIGHT 360 TURN. MECHANIC (SPECIALIZING IN EUROPEAN CARS) IDENTIFIED A BAD CONTROL ARM. COST OF REPAIR & ALIGNMENT: $713.70. COST OF RENTAL CAR: $100.88. TOTAL: $814.58. NOTE: THE LEFT SIDE HAS BEEN MAKING THE SAME SOUND SINCE 12/2005. HAVE NOT YET REPAIRED IT. 10/24/05: CAR STARTED GOING DEAD INTERMITTENTLY. THE CAR HAD LESS THAN 60000 MILES ON IT. REPLACED BATTERY FOR $106.50. 1/2006: TEMP GAUGE MAXED OUT, COOLANT BOILED OVER, SMOKE & STEAM ISSUED FROM HOOD IN LESS THAN 8 MINUTES AT IDLE. COOLED CAR FOR 2L HOURS, REPLACED COOLANT AND DROVE TO MECHANIC, WHO REPLACED THERMOSTAT, WATER PUMP & TIMING BELT. COST: $725. 2/2006: BRAKES ARE SPONGY AND PROVIDE NO RESISTANCE UNTIL NEARING THE FLOOR. MECHANIC SAYS ROTORS AND BRAKE PADS ARE FINE. 6/2006: TRANSMISSION GETS STUCK IN 1ST GEAR. MUST STOP THE CAR, TURN IT OFF AND THEN RESTART. THIS IS AN ELECTRICAL PROBLEM AND IS GOVERNED BY THE COMPUTER. COST TO FIX: UNKNOWN. 6/2006: FRONT WINDOW NOW OFF TRACK. HAVE NOT YET FIXED IT. *NM
NHTSA ODI #10159883
45,000 miles · May 24, 2006
Service Brakes, Hydraulic
ABS CONTROL MODULE FAILURE ON 2000 VW PASSAT. *JB
NHTSA ODI #10158146
47,000 miles · May 5, 2006
Service Brakes, Hydraulic
WITH 47,000 MILES ON MY VW PASSAT, THE ABS MODULE FAILED WITH NO WARNING. FOLLOWING THE INSTRUCTIONS IN THE OWNERS MANUAL (WHICH STATE THAT THE CAR IS UNSAFE TO DRIVE WITHOUT OPERATIONAL ABS) I HAD THE MODULE REPLACED AT AN OUT OF POCKET COST OF $750. $500 OF THIS COST WAS THE "NEW AND IMPROVED" MODULE. THIS APPEARS TO BE A V…
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WITH 47,000 MILES ON MY VW PASSAT, THE ABS MODULE FAILED WITH NO WARNING. FOLLOWING THE INSTRUCTIONS IN THE OWNERS MANUAL (WHICH STATE THAT THE CAR IS UNSAFE TO DRIVE WITHOUT OPERATIONAL ABS) I HAD THE MODULE REPLACED AT AN OUT OF POCKET COST OF $750. $500 OF THIS COST WAS THE "NEW AND IMPROVED" MODULE. THIS APPEARS TO BE A VERY COMMON ISSUE WITH THIS MODEL OF PASSAT, AND PASSING THIS COST ONTO THE CONSUMER IS UNACCEPTABLE. I'VE READ MANY POSTS ONLINE FROM OWNERS THAT AREN'T REPAIRING THIS ISSUE DUE TO COST, WHICH AS VW STATES, ISN'T SAFE. VW SHOULD BE DOING SOMETHING TO OFFSET THE COSTS OF THESE REPAIRS. *JB
NHTSA ODI #10156897
120,522 miles · May 3, 2006
Service Brakes, Hydraulic
ABS BRAKING SYSTEM MALFUNCTION. ABS CONTROL MODULE NEEDED REPLACEMENT DUE TO ECU DEFECT OR FAILURE. *JB
NHTSA ODI #10156762
Mileage unknown · Apr 25, 2006
Service Brakes, Hydraulic
ABS LIGHT AND BRAKE FAILURE WARNING LIGHT PROBLEM ON MY 2000 VW PASSAT WAGON. RESEARCH SHOWS THIS IS A COMMON PROBLEM AND SHOULD BE INCLUDED IN A RECALL. *JB
NHTSA ODI #10156096
81,965 miles · Mar 16, 2006
Service Brakes, Hydraulic
FAILURE OF ABS BRAKE SYSTEM COMPUTER. *NM
NHTSA ODI #10152921
61,000 miles · Feb 21, 2006
Service Brakes, Hydraulic
THE ANTILOCK BRAKING SYSTEM ON MY 2000 VW PASSAT FAILED WITHOUT WARNING AT ONLY ABOUT 61,000 MILES. I HAVE CHECKED VARIOUS WEBSITES AND FOUND THAT ABS FAILURES ON VOLKSWAGENS FROM THIS ERA ARE EXTREMELY COMMON--SO COMMON IN FACT THAT AN ENTIRE INDUSTRY HAS SPRUNG UP TO REBUILD THE DEFECTIVE BOSCH ABS SYSTEMS IN VW'S AND AUDIS. A…
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THE ANTILOCK BRAKING SYSTEM ON MY 2000 VW PASSAT FAILED WITHOUT WARNING AT ONLY ABOUT 61,000 MILES. I HAVE CHECKED VARIOUS WEBSITES AND FOUND THAT ABS FAILURES ON VOLKSWAGENS FROM THIS ERA ARE EXTREMELY COMMON--SO COMMON IN FACT THAT AN ENTIRE INDUSTRY HAS SPRUNG UP TO REBUILD THE DEFECTIVE BOSCH ABS SYSTEMS IN VW'S AND AUDIS. ALTHOUGH THERE WAS NO ACCIDENT OR INJURY AS A RESULT OF THIS FAILURE I STILL RECEIVED AN ALARMING MESSAGE ON THE DASHBOARD TO STOP WHILE IN THE LEFT LANE OF THE NJ TURNPIKE IN HEAVY TRAFFIC AND THAT COULD HAVE CAUSED A SERIOUS ACCIDENT. THERE'S ABSOLUTELY NO EXCUSE FOR A FAILURE LIKE THIS AT SUCH LOW MILEAGE TO BE SO COMMON. *NM
NHTSA ODI #10150762
NHTSA investigations
7EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
PE07024 · Passenger/engine Compartment Fires
Opened May 10, 2007 · Closed Sep 28, 2007
Status: closed (inferred from source dates) · Electrical System:ignition
MANY OF THE FIRE REPORTS ALLEGE THAT THE VEHICLE FIRE WAS ATTRIBUTED TO IGNITION COIL FAILURE.VW PROVIDED ADDITIONAL DATA REGARDING ITS ANALYSIS OF VEHICLE FIRES AND A DETAILED DESCRIPTION OF THE THREE DIFFERENT ENGINES AND IGNITION SYSTEMS FOR THE SUBJECT VEHICLES.ODIFINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.TO FACILITATE ACQUISITION AND ANALYSIS OF ADDITIONAL INFORMATION, THIS INVESTIGATIONHAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-014).
DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
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