NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
160 reportsClear category filter66,000 miles · May 21, 2007
Service Brakes, Hydraulic
CAR IS A 2000 VOLKSWAGEN W PASSAT,V6 ALL WHEEL DRIVE WITH 68000 MILES ON IT. ABS CONTROL UNIT FAILED. REPAIR COST WAS $1000. WEB AND FORUM SEARCHING SHOWED THIS TO BE A VERY COMMON PROBLEM WITH BOTH VOLKSWAGEN AND AUDI. SEE TP://TECH.BENTLEYPUBLISHERS.COM/THREAD.JSPA? *THREADID=6316&START=0&TSTART=0 FOR NUMERIOUS EXAMPLES. …
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CAR IS A 2000 VOLKSWAGEN W PASSAT,V6 ALL WHEEL DRIVE WITH 68000 MILES ON IT. ABS CONTROL UNIT FAILED. REPAIR COST WAS $1000. WEB AND FORUM SEARCHING SHOWED THIS TO BE A VERY COMMON PROBLEM WITH BOTH VOLKSWAGEN AND AUDI. SEE TP://TECH.BENTLEYPUBLISHERS.COM/THREAD.JSPA? *THREADID=6316&START=0&TSTART=0 FOR NUMERIOUS EXAMPLES. *AK
NHTSA ODI #10191369
94,000 miles · Mar 29, 2007
Service Brakes, Hydraulic
I OWN A 2000 PASSAT V6 GLX WAGON. IT HAS 94,000 MILES. THERE ARE DEFECTS IN THE ABS AND BRAKE LIGHT WARNING SYSTEM. I HAVE TAKEN THE CAR TO CERTIFIED IMPORT MECHANICS, WHO STATED THERE WAS ABSOLUTELY NOTHING WRONG WITH THE BRAKES OR BRAKE FUNCTIONS. I HAVE BEEN INVESTIGATING THIS PROBLEM ONLINE AND HAVE FOUND THAT THOUSA…
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I OWN A 2000 PASSAT V6 GLX WAGON. IT HAS 94,000 MILES. THERE ARE DEFECTS IN THE ABS AND BRAKE LIGHT WARNING SYSTEM. I HAVE TAKEN THE CAR TO CERTIFIED IMPORT MECHANICS, WHO STATED THERE WAS ABSOLUTELY NOTHING WRONG WITH THE BRAKES OR BRAKE FUNCTIONS. I HAVE BEEN INVESTIGATING THIS PROBLEM ONLINE AND HAVE FOUND THAT THOUSANDS OF PEOPLE WERE HAVING THE SAME PROBLEM. HOW ARE WE AS CONSUMERS SUPPOSED TO KNOW WHEN TO TAKE THE WARNING LIGHT SERIOUSLY? IN MY ONLINE INVESTIGATION I HAVE FOUND A NUMBER OF PEOPLE THAT HAVE BEEN TAKEN ADVANTAGE OF BY VOLKSWAGEN. THEY WERE CHARGED THOUSAND OF DOLLARS TO FIX THIS PROBLEM, AND VOLKSWAGEN NEVER FIXED THE PROBLEM THE WARNING LIGHTS STILL POPPED UP RANDOMLY. CONSUMERS PAY FOR A FEATURE SUCH AS ABS BRAKES FOR THE SAFETY OF OUR CHILDREN AND OUR OWN SAFETY, BUT THIS VOLKSWAGEN SITUATION WAS DISCONCERTING. *AK
NHTSA ODI #10186455
82,500 miles · Mar 28, 2007
Engine And Engine CoolingEquipmentService Brakes, Hydraulic
PURCHASED MY 2000 PASSAT IN 2003, HAD NUMEROUS PROBLEMS SINCE. IT SEEMED LIKE EVERYTHING ON THE CAR HAD TO BE REPLACED. THE CONTROL ARMS, O2 SENSORS, TWICE, BELTS, STEREO DIDN'T TURN ON, ALL NEW HOSES RIGHT AWAY, ALL 4 WINDOW REGULATORS, AND NOW TO TOP IT ALL OFF, THE ABS LIGHTS KEPT COMING ON. MY HUSBAND HAS A 2000 AUDI A…
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PURCHASED MY 2000 PASSAT IN 2003, HAD NUMEROUS PROBLEMS SINCE. IT SEEMED LIKE EVERYTHING ON THE CAR HAD TO BE REPLACED. THE CONTROL ARMS, O2 SENSORS, TWICE, BELTS, STEREO DIDN'T TURN ON, ALL NEW HOSES RIGHT AWAY, ALL 4 WINDOW REGULATORS, AND NOW TO TOP IT ALL OFF, THE ABS LIGHTS KEPT COMING ON. MY HUSBAND HAS A 2000 AUDI A4, VIRTUALLY THE SAME CAR, AND HAD TO REPLACE ALL OF THE SAME THINGS. THE ABS SEEMED TO WORK FINE, BUT THE DEALER SAID IT WOULD BE $1800 TO FIX IT. I LOOKED AT SOME ONLINE FORUMS AND FOUND THOUSANDS OF PEOPLE WITH SIMILAR PROBLEMS. THE MANUFACTURER, (BOSCH OR VOLKSWAGEN, SHOULD DO SOMETHING ABOUT THIS. MY CAR HAS BEEN PARKED SINCE AUGUST 2006 BECAUSE I DON'T HAVE MONEY TO FIX IT! I AM COLLEGE STUDENT. HELP!
NHTSA ODI #10186383
58,900 miles · Mar 20, 2007
Service Brakes, Hydraulic
ANTI-LOCK BRAKING SYSTEM ABS, ELECTRONIC CONTROLLER MODULE STARTED WITH THE BRAKE AND ABS LIGHTS ON OR FLASHING FROM TIME TO TIME, THEN, ALL THE TIME, AND THE OIL LIGHT CAME ON. ALSO, WARNING - STOP SIGN CAME ON, AND THE TACHOMETER DROPPED TO ZERO. NEVER HAPPENED ALL THE TIME, BUT IT DID GET MUCH MORE FREQUENT , PROBABLY ABO…
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ANTI-LOCK BRAKING SYSTEM ABS, ELECTRONIC CONTROLLER MODULE STARTED WITH THE BRAKE AND ABS LIGHTS ON OR FLASHING FROM TIME TO TIME, THEN, ALL THE TIME, AND THE OIL LIGHT CAME ON. ALSO, WARNING - STOP SIGN CAME ON, AND THE TACHOMETER DROPPED TO ZERO. NEVER HAPPENED ALL THE TIME, BUT IT DID GET MUCH MORE FREQUENT , PROBABLY ABOUT 80% OF THE TIME THESE THINGS WERE HAPPENING. *AK
NHTSA ODI #10185648
Mileage unknown · Jan 17, 2007
Service Brakes, Hydraulic
ABS MODULE FAILURE: THIS PROBLEM INITIALLY AROUSED IN 2004 WHICH WAS SERVICED BY A LOCAL VW DEALERSHIP IN SAN FRANCISCO. THE TECHNICIAN RESET THE CODE WHICH MADE THE BEEPING STOP AND MADE THE LIGHT DISAPPEAR TEMPORARILY. WHEN IT CAME BACK ON AGAIN A FEW WEEKS LATER, I CONTACTED THE SAME DEALERSHIP WHO ADVISED ME THAT SINCE "I…
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ABS MODULE FAILURE: THIS PROBLEM INITIALLY AROUSED IN 2004 WHICH WAS SERVICED BY A LOCAL VW DEALERSHIP IN SAN FRANCISCO. THE TECHNICIAN RESET THE CODE WHICH MADE THE BEEPING STOP AND MADE THE LIGHT DISAPPEAR TEMPORARILY. WHEN IT CAME BACK ON AGAIN A FEW WEEKS LATER, I CONTACTED THE SAME DEALERSHIP WHO ADVISED ME THAT SINCE "IT'S NOT A SAFETY CONCERN, I DIDN'T NEED TO GET THAT PROBLEM FIXED RIGHT AWAY." IN THE BEGINNING, THE ABS LIGHT WAS TEMPERAMENTAL. IT WOULD COME ON AND OFF BUT IT HAS BEEN ON CONSISTENTLY SINCE APRIL/MAY 2005. I ATTEMPTED TO GET IT FIXED A FEW TIMES TO NO AVAIL. I WAS TOLD THAT IT WOULD COST ME NEARLY $2000 OUT OF POCKET. UPON FURTHER INVESTIGATION, I BECAME AWARE THAT THIS IS A COMMON PROBLEM WITH VW BUT VW OF NORTH AMERICA REFUSED TO CORRECT THIS ISSUE AND CONSUMERS ARE BEING FORCED TO PAY OUT OF POCKET, WHICH IS AN EXPENSIVE REPAIR. IN OCTOBER OF LAST YEAR, I FILED AN OFFICIAL COMPLAINT WITH THE CALIFORNIA DEPT OF CONSUMER AFFAIRS, BUREAU OF AUTOMOTIVE REPAIRS (BAR) WHO ATTEMPTED TO ADVOCATE ON MY BEHALF BUT WERE UNSUCCESSFUL AS WELL. I WAS TOLD BY THE BAR THAT THERE HAVE BEEN THOUSANDS OF COMPLAINTS REGISTERED BUT NO ACTION HAS BEEN TAKEN AGAINST THE VW OF NORTH AMERICA YET. VW OF NORTH AMERICA NEEDS TO STEP UP TO THE PLATE AND ACT RESPONSIBLY TO CORRECT THIS ISSUE BEFORE TRAGEDY HITS. IF GOVT ENTITIES SUCH AS NHTSA AND OTHER ORGANIZATION CANNOT FORCE VW TO ACT THEN THE VW OWNERS NEED TO CONSIDER FILING A CLASS ACTION LAW SUIT. THIS IS A SERIOUS MATTER AND I FOR ONE HAVE ALREADY BEGUN LOOKING IN TO THIS OPTION. I AM TIRED OF DEALING WITH VWOFA AND THEY NEED TO BE HELD ACCOUNTABLE FOR THEIR ACTION. PLEASE CLICK ON THE FOLLOWING LINK TO READ COMPLAINTS REGISTERED BY OTHER VW OWNERS. HTTP://TECH.BENTLEYPUBLISHERS.COM/THREAD.JSPA?MESSAGE ID=261419 *JB
NHTSA ODI #10178984
72,000 miles · Jan 16, 2007
Service Brakes, HydraulicCrash
WHILE ATTEMPTING TO MAKE AN EMERGENCY STOP IN MY 2000 VW PASSAT, THERE WAS A 1 TO 2 SECOND DELAY IN BRAKING POWER. THE ROADS WERE WET AND THE BRAKE ROTORS WERE WET DUE TO LACK OF SHIELDS TO PREVENT WATER FROM MAKING THE BRAKE ROTORS WET. THE 1-2 SECOND DELAY (FROM THE TIME I APPLIED THE BRAKE) CAUSED MY VEHICLE TO NOT STOP IN …
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WHILE ATTEMPTING TO MAKE AN EMERGENCY STOP IN MY 2000 VW PASSAT, THERE WAS A 1 TO 2 SECOND DELAY IN BRAKING POWER. THE ROADS WERE WET AND THE BRAKE ROTORS WERE WET DUE TO LACK OF SHIELDS TO PREVENT WATER FROM MAKING THE BRAKE ROTORS WET. THE 1-2 SECOND DELAY (FROM THE TIME I APPLIED THE BRAKE) CAUSED MY VEHICLE TO NOT STOP IN THE TYPICAL STOPPING DISTANCE AND CAUSED MY VEHICLE TO IMPACT ANOTHER VEHICLE. VW PASSATS FROM 2003-NEWER SEEM TO ALL HAVE THESE BRAKE ROTOR SHIELDS "SPLASH SHIELDS", BUT NOT THE OLDER 1998-2002 PASSATS. A CALL TO THE VOLKSWAGEN CUSTOMER CARE HOTLINE (800-822-7661) DID NOT ADDRESS THIS SERIOUS SAFETY DEFECT TO MY SATISFACTION. THE AGENT KEPT SAYING "THERE'S NO CURRENT OPEN CAMPAIGN FOR YOUR VEHICLE". I KNOW OF NUMEROUS VW PASSAT OWNERS WHO HAVE EXPERIENCED THIS SERIOUS ISSUE. *NM
NHTSA ODI #10178845
72,500 miles · Jan 2, 2007
Service Brakes, Hydraulic
2000 VW PASSAT WITH ~72000 MILES. ABS CONTROL MODULE HAS FAILED. VW SAYS IT WILL COSTS ~$1400 TO REPAIR. INTERNET RESEARCH INDICATES THIS IS A COMMON PROBLEM WHICH MANY VW OWNERS ARE EXPERIENCING. LONG PAST TIME TO INVESTIGATE WHETHER A RECALL IS WARRANTED. *JB
NHTSA ODI #10177580
117,000 miles · Dec 15, 2006
Service Brakes, Hydraulic
DT*: THE CONTACT STATED THE ABS BRAKE LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE SERVICE DEALER, WHO REPLACED THE ABS MODULE.
NHTSA ODI #10176258
Mileage unknown · Nov 4, 2006
Service Brakes, Hydraulic
ABS SYSTEM HAS FAILED IN MY 2000 VW PASSAT. IT GIVES WARNING LIGHTS AND MESSAGES THAT IT'S NOT WORKING. *JB
NHTSA ODI #10172610
115,000 miles · Oct 24, 2006
Service Brakes, Hydraulic
(1) NORMAL DRIVING CIRCUMSTANCES (2) ABS MODULE FAILURE, NO ABS OR TRACTION CONTROL FUNCTIONALITY (3) REPLACED ABS MODULE, PROBLEM FIXED. *NM
NHTSA ODI #10171745
NHTSA investigations
7EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
PE07024 · Passenger/engine Compartment Fires
Opened May 10, 2007 · Closed Sep 28, 2007
Status: closed (inferred from source dates) · Electrical System:ignition
MANY OF THE FIRE REPORTS ALLEGE THAT THE VEHICLE FIRE WAS ATTRIBUTED TO IGNITION COIL FAILURE.VW PROVIDED ADDITIONAL DATA REGARDING ITS ANALYSIS OF VEHICLE FIRES AND A DETAILED DESCRIPTION OF THE THREE DIFFERENT ENGINES AND IGNITION SYSTEMS FOR THE SUBJECT VEHICLES.ODIFINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.TO FACILITATE ACQUISITION AND ANALYSIS OF ADDITIONAL INFORMATION, THIS INVESTIGATIONHAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-014).
DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
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