NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
43 reportsClear category filter20,000 miles · Nov 17, 2003
Electrical SystemEngine And Engine Cooling
MY HUSBAND AND I PURCHASED A 2000 PASSAT WITH 927 MILES ON THE ODOMETER ON JULY 21, 2000 (ANCIRA, SAN ANTONIO, TX). THREE VISITS TO THE DEALER THREE FOR A FLUID LEAK (3/29/01, 2/13/02, 1/17/03). EACH TIME, WE WERE TOLD THAT NOTHING WAS WRONG. FOUR MONTHS AGO- "EMISSION CONTROL," "CHECK ENGINE" LIGHT CAME ON. ALSO THE FOLLOWING Q…
Read full complaint
MY HUSBAND AND I PURCHASED A 2000 PASSAT WITH 927 MILES ON THE ODOMETER ON JULY 21, 2000 (ANCIRA, SAN ANTONIO, TX). THREE VISITS TO THE DEALER THREE FOR A FLUID LEAK (3/29/01, 2/13/02, 1/17/03). EACH TIME, WE WERE TOLD THAT NOTHING WAS WRONG. FOUR MONTHS AGO- "EMISSION CONTROL," "CHECK ENGINE" LIGHT CAME ON. ALSO THE FOLLOWING QUIT WORKING: POWER MIRRORS, THE TRAVEL COMPUTER, TEMPERATURE SENSOR WAS ERRATIC, FUEL DOOR QUIT AND THE FUEL MILEAGE GAUGE MALFUNCTIONED. MOST RECENTLY, THE CAR STARTED RUNNING ROUGH AND A CLEAR, VISCOUS FLUID APPEARED ON MY GARAGE FLOOR. THE CAR HAS 25,000 MILES. WE CHANGE THE OIL REGULARLY. IT HAD A 15,000-MILE CHECK-UP. WE TOOK THE CAR TO A REPUTABLE MECHANIC (MANDER AUTOMOTIVE IN HELOTES, TEXAS). THE OWNER OF MANDER (BOB MANDER) WAS VERY CONCERNED THAT THIS CAR HAD SO MANY ELECTRICAL AND COMPUTER PROBLEMS. ANCIRA INFORMED (MANDER) THAT THE CAR'S WARRANTY HAD EXPIRED BY 900 MILES (24,990) THAT VISIT (11/6/03). COMPUTER SCAN AND ANALYSIS SHOWED SEVERAL CODES RELATED TO MISFIRES AND RUNNING LEAN. ALSO: TRANSAXLE SEAL LEAK AND BATTERY FAILED THE LOAD TEST-WOULD NOT HOLD ACHARGE. MANDER FIXED: SEAL LEAK, REPLACED THE BATTERY, CHANGED THE OIL, REPLACED THE ACTUATOR (FUEL DOOR), REPAIRED VACUUM LEAKS, RESET THE T.E.H. COMPUTER AND CORRECTED THE FAULTY WIRING TO THE MIRRORS. WE SPENT $649. 24 HOURS LATER-"CHECK ENGINE" LIGHT RE-APPEARED. THE CAR BEGAN TO VIBRATE HARD. WE TOOK THE CAR BACK TO MR. MANDER (11/14/03). HE FOUND A DEFECTIVE OXYGEN SENSOR AND PROBLEM WITH THE COOLANT SENSOR- BOTH REPLACED. THAT TIME WE SPENT $358. MY HUSBAND AND I HAVE AN ESTABLISHED RELATIONSHIP WITH MANDER AUTOMOTIVE AND TRUST THEIR WORK AND ANALYSIS. THE "CHECK ENGINE" LIGHT AND "EMISSIONS CONTROL" LIGHT IS BACK ON. THE CAR IS RUNNING HARD, AGAIN. I HAVE CONTACTED VW (REFERENCE #30522917) AND MY HUSBAND WAS ADVISED TO TAKE THE CAR TO A DIFFERENT DEALER HERE IN SAN ANTONIO (ROD EAST). *LA
NHTSA ODI #10047080
111,000 miles · Sep 2, 2003
Electrical SystemFire
I WAS DIRIVNG THE CAR WHEN SMOKE STARTED ENTERING THE CABIN AREA. PULLED OVER, AND THE ENGINE COMPARTMENT WAS ENGLUFED IN SMOKE. HAD TO CALL THE FIRE DEPARTMENT TO EXTINGUISH THE FIRE. THERE WAS NO FLAMES, BUT THE FIREFIGHTERS HAD TO USE A HOSE TO KILL THE SMOKE. VOLKSWAGEN DEALER IN TALLAHASSEE INDICATED THAT THE ALTERNATOR "MA…
Read full complaint
I WAS DIRIVNG THE CAR WHEN SMOKE STARTED ENTERING THE CABIN AREA. PULLED OVER, AND THE ENGINE COMPARTMENT WAS ENGLUFED IN SMOKE. HAD TO CALL THE FIRE DEPARTMENT TO EXTINGUISH THE FIRE. THERE WAS NO FLAMES, BUT THE FIREFIGHTERS HAD TO USE A HOSE TO KILL THE SMOKE. VOLKSWAGEN DEALER IN TALLAHASSEE INDICATED THAT THE ALTERNATOR "MALFUNCTIONED". I'D LIKE AN INVESTIGATION INTO HOW A MALFUCNTION INT HE ALTERNATOR COULD CAUSE A NEAR FIRE HAZARD, AND IF IT WAS A MALFUCNTION -- WHAT CAUSED IT, AND A BULLETIN POSTED AS TO HOW TO AVOID IT. THIS IS A VERY SERIOUS MATTER AS THE CAR WAS PARACTICALLY IN FLAMES.*AK
NHTSA ODI #10037085
37,500 miles · Aug 5, 2003
Electrical SystemFire
FIRE: 2000 VW PASSAT GL - SEDAN/V6. SPONTANEOUSLY COMBUSTED. CAR HAD NOT BEEN DRIVEN FOR 3 HOURS. FIRE STARTED IN ENGINE COMPARTMENT ON RIGHT SIDE AND DESTROYED MAJOR COMPONENTS. FIRE WAS NOT DISCOVERED UNTIL FUEL LINE BREACHED AT WHICH TIME FIRE CONSUMED VEHICLE. SUBSEQUENT INVESTIGATION BY INSURANCE COMPANY INDICATED FAILURE O…
Read full complaint
FIRE: 2000 VW PASSAT GL - SEDAN/V6. SPONTANEOUSLY COMBUSTED. CAR HAD NOT BEEN DRIVEN FOR 3 HOURS. FIRE STARTED IN ENGINE COMPARTMENT ON RIGHT SIDE AND DESTROYED MAJOR COMPONENTS. FIRE WAS NOT DISCOVERED UNTIL FUEL LINE BREACHED AT WHICH TIME FIRE CONSUMED VEHICLE. SUBSEQUENT INVESTIGATION BY INSURANCE COMPANY INDICATED FAILURE OF AN ELECTRICAL COMPONENT, HOWEVER EXACT CAUSE REMAINS UNDETERMINED.*AK
NHTSA ODI #10030821
37,400 miles · Jul 18, 2003
Electrical System
THE ENGINE SHOOK VIOLENTLY AND CONTINUED DURING THE ENTIRE TIME THE ENGINE WAS ON. IT SEEMED TO START AT EVERY IGNITION ACTIVATION, THE PROBLEMS DOES NOT OCCUR WHILE DRIVING OR IDLE. IT HAPPENED EVERY TIME I AM READY TO GO TO WORK!! I TOOK THE CAR THREE TIMES TO THE DEALERSHIP WHILE WARRANTY WAS STILL GOOD - THEY COULD NOT FIND…
Read full complaint
THE ENGINE SHOOK VIOLENTLY AND CONTINUED DURING THE ENTIRE TIME THE ENGINE WAS ON. IT SEEMED TO START AT EVERY IGNITION ACTIVATION, THE PROBLEMS DOES NOT OCCUR WHILE DRIVING OR IDLE. IT HAPPENED EVERY TIME I AM READY TO GO TO WORK!! I TOOK THE CAR THREE TIMES TO THE DEALERSHIP WHILE WARRANTY WAS STILL GOOD - THEY COULD NOT FIND ANYTHING WRONG IN ALL THREE TIMES. THE MAIN INDICATOR HAS ALWAYS BEEN THE "ENGINE SYMBOL W/THE VOLT" SYMBOL THAT GOES ON IN THE DASHBOARD. THE FOURTH TIME IT HAPPENED (PAST THE WARRANTY PERIOD, NOW), IT WENT AWAY WHILE THE DEALER WAS CHECKING IT OUT. AGAIN THE MECHANICS COULD NOT DETECT THE SOURCE OF THE PROBLEM. ON JULY 11, AS I WAS COMING HOME THE PROBLEM AGAIN SHOWED UP. THIS TIME THE DEALER CHANGED AN ENGINE PART "COIL" AND SAID THAT THE COIL WAS THE PROBLEM AND THESE PASSAT CARS HAD THE SAME PROBLEM ALL THE TIME. I AM REALLY MAD BECAUSE I DID NOT EXPECT THE ADDED EXPENSE $620 TOTAL, THE TIME LOST, THE INCONVENIENCE, AND THE LACK OF RESPECT BY THE DEALERS (THESE GUYS BEHAVE AS IF THEY ARE DOING ME A FAVOR, I AM PAYING DEARLY BY CHOOSING WV BRAND). *JB
NHTSA ODI #10028570
Mileage unknown · Jun 23, 2003
Electrical System
I OWNED A 2000 VW PASSAT. MY CAR FAILED SEVERAL TIMES UPON ACCELERATION DURING PASSING OR ACCELERATING ONTO THE EXPRESSWAY. I HAD IT INTO THE SHOP AT LEAST EIGHT TIMES. THE VW REP INSINUATED THAT I WAS DOING SOMETHING TO THE VEHICLE. THEY FINALLY ALLOWED ME TO TRADE FOR A 2003. THERE IS NOW A RECALL ON THE IGNITION COIL STARTIN…
Read full complaint
I OWNED A 2000 VW PASSAT. MY CAR FAILED SEVERAL TIMES UPON ACCELERATION DURING PASSING OR ACCELERATING ONTO THE EXPRESSWAY. I HAD IT INTO THE SHOP AT LEAST EIGHT TIMES. THE VW REP INSINUATED THAT I WAS DOING SOMETHING TO THE VEHICLE. THEY FINALLY ALLOWED ME TO TRADE FOR A 2003. THERE IS NOW A RECALL ON THE IGNITION COIL STARTING WITH 2001. I THINK YOU HAD BETTER INCLUDE 2000 ON THAT RECALL. *NLM
NHTSA ODI #10023600
42,000 miles · Mar 28, 2003
Electrical System
INTERMITTENTLY CAR WILL NOT START. USUALLY I CAN MANEUVER THE AUTOMATIC SHIFTER FROM THE PARK POSITION DOWN THROUGH THE GEARS, (NEUTRAL, DRIVE, ETC...) THEN BACK TO THE PARK POSITION & THEN THE CAR WILL START. VW DEALER IS UNABLE TO ISOLATE THE PROBLEM BUT OFFERED TO REPLACE A PART FOR A FEE OF $400.00 BECAUSE THE VEHICLE IS NO…
Read full complaint
INTERMITTENTLY CAR WILL NOT START. USUALLY I CAN MANEUVER THE AUTOMATIC SHIFTER FROM THE PARK POSITION DOWN THROUGH THE GEARS, (NEUTRAL, DRIVE, ETC...) THEN BACK TO THE PARK POSITION & THEN THE CAR WILL START. VW DEALER IS UNABLE TO ISOLATE THE PROBLEM BUT OFFERED TO REPLACE A PART FOR A FEE OF $400.00 BECAUSE THE VEHICLE IS NOW OUT OF WARRANTY. *JB
NHTSA ODI #10013602
45,000 miles · Mar 24, 2003
Electrical System
THIS IS REGARDING A 2000 VOLKWAGEN PASSAT. I HAVE READ THAT THERE IS AN "ACTION PLAN" BY VOLKSWAGEN FOR 2001 AND NEWER PASSATS FOR COIL WIRES. I FEEL THAT VOLKSWAGEN SHOULD INCLUDE THE 2000 AS WELL. ALTHOUGH MY CAR IS NOT INCLUDED I HAVE ALREADY HAD TWO COIL FAILURES. UNLIKE CARS WHICH ARE COVERED BY THE RECALL I HAVE TO GET THE…
Read full complaint
THIS IS REGARDING A 2000 VOLKWAGEN PASSAT. I HAVE READ THAT THERE IS AN "ACTION PLAN" BY VOLKSWAGEN FOR 2001 AND NEWER PASSATS FOR COIL WIRES. I FEEL THAT VOLKSWAGEN SHOULD INCLUDE THE 2000 AS WELL. ALTHOUGH MY CAR IS NOT INCLUDED I HAVE ALREADY HAD TWO COIL FAILURES. UNLIKE CARS WHICH ARE COVERED BY THE RECALL I HAVE TO GET THEM REPLACED AS THEY FAIL. I BELIEVE VW IS JUST TRYING TO SAVE MONEY BY NOT INCLUDING THE 2000 CARS. *JB
NHTSA ODI #10010925
Mileage unknown · Jan 14, 2003
Electrical System
CONSUMER STATES WHILE DRIVING THE IGNITION COIL BROKE CAUSING LOST OF ACCELERATION. PLEASE PROVIDE ANY ADDITIONAL INFORMATION. TS
NHTSA ODI #10003757
19,000 miles · Dec 16, 2002
Electrical System
NAR 1/15/2003. THE INSTRUMENT CLUSTER FAILED AT A LOW MILEAGE. THE FIRST SIGN OF A PROBLEM WAS THE AIR BAG LIGHT WHICH HAD COME ON AND DID SO SPORADICALLY. THE PROBLEM PROGRESSED TO THE TACHOMETER AND SPEEDOMETER WHICH BEGAN MOVING ERRATICALLY, TO THE POINT THE VEHICLE BEGAN STALL. THE INSTRUMENT CLUSTER FAILED AGAIN AND THE ME…
Read full complaint
NAR 1/15/2003. THE INSTRUMENT CLUSTER FAILED AT A LOW MILEAGE. THE FIRST SIGN OF A PROBLEM WAS THE AIR BAG LIGHT WHICH HAD COME ON AND DID SO SPORADICALLY. THE PROBLEM PROGRESSED TO THE TACHOMETER AND SPEEDOMETER WHICH BEGAN MOVING ERRATICALLY, TO THE POINT THE VEHICLE BEGAN STALL. THE INSTRUMENT CLUSTER FAILED AGAIN AND THE MECHANIC THOUGHT THE PROBLEM WAS WITH THE IGNITION. THE PROBLEM CONTINUED AND AFTER PERFORMING A DIAGNOSTIC THERE WAS A READING THAT THERE WAS A PROBLEM WITH THE STARTER. AS OF NOW THE PROBLEM HAS NOT BEEN RESOLVED. *JB
NHTSA ODI #10003935
Mileage unknown · Dec 3, 2002
Electrical System
WHILE DRIVING THE MALFUNCTION LIGHT CAME ON AND STAYED ON. IN THE OWNER MANUAL IT STATES WHEN THIS LIGHT COMES ON DON'T DRIVE VEHICLE. CONSUMER TOOK VEHICLE TO THE DEALERSHIP TO HAVE SERVICE. THE DEALERSHIP INDICATED THEIRS A PROBLEM WITH THE IGNITION SWITCH COIL, AND IT NEEDS TO BE REPLACE. THIS IS A COMMON PROBLEM PER DEALE…
Read full complaint
WHILE DRIVING THE MALFUNCTION LIGHT CAME ON AND STAYED ON. IN THE OWNER MANUAL IT STATES WHEN THIS LIGHT COMES ON DON'T DRIVE VEHICLE. CONSUMER TOOK VEHICLE TO THE DEALERSHIP TO HAVE SERVICE. THE DEALERSHIP INDICATED THEIRS A PROBLEM WITH THE IGNITION SWITCH COIL, AND IT NEEDS TO BE REPLACE. THIS IS A COMMON PROBLEM PER DEALERSHIP. TS
NHTSA ODI #8023591
NHTSA investigations
7EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
PE07024 · Passenger/engine Compartment Fires
Opened May 10, 2007 · Closed Sep 28, 2007
Status: closed (inferred from source dates) · Electrical System:ignition
MANY OF THE FIRE REPORTS ALLEGE THAT THE VEHICLE FIRE WAS ATTRIBUTED TO IGNITION COIL FAILURE.VW PROVIDED ADDITIONAL DATA REGARDING ITS ANALYSIS OF VEHICLE FIRES AND A DETAILED DESCRIPTION OF THE THREE DIFFERENT ENGINES AND IGNITION SYSTEMS FOR THE SUBJECT VEHICLES.ODIFINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.TO FACILITATE ACQUISITION AND ANALYSIS OF ADDITIONAL INFORMATION, THIS INVESTIGATIONHAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-014).
DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
Illustration