2003 Volkswagen Beetle

FIRST I HAD 4 WARNING LIGHTS COME ON. BATTERY, OIL PRESSURE, AIR BAGS, AND BRAKES. THEN THE AIR CONDITIONER COMPRESSOR TURNED OFF. THEN THE CAR DIED IN THE MIDDLE OF AN INTERSECTION. I WAS ALMOST HIT BY 3 CARS. FINALLY GOT TO THE SIDE OF THE ROAD AND OPENED HOOD. THE FUSE BOX ON TOP OF THE BATTERY MELTED ALONG WITH THE ALTERNATOR WIRE TO FUSE BOX. COST OVER $1000.00 TO FIX. VW DEALER STATED THIS IS A KNOWN PROBLEM WITH THIS FUSE BOX BUT NO RECALL AND TO BE PREPARED FOR IT TO HAPPEN AGAIN. I DID SOME SEARCHING ON THE INTERNET....WOW....THIS IS REALLY AN ISSUE WITH THIS FUSE BOX. THERE WAS A CIVIL SUIT FILED BY FLORIDA RESIDENTS. *TR

I HAVE A 2003 VW BEETLE TURBO 1.8.AND THE FUSE BLOCK HAS BURNT UP 3 TIMES NOW AND THERE HASN'T BEEN A RECALL.I JUST HAD VW TO DO OVER $2000.00 AND HAVE THE RECEIPTS TO PROVE IT.THEY DIDN'T FIX THE PROBLEM TO BEGIN WITH BUT SAYS THEY DID.THE CAR HAS LEFT MY DAUGHTER STRANDED 3 DIFFERENT TIMES.I HEAR THAT THE ALTERNATOR HARNESS IS FAULTY.YOU CAN GO TO HTTP://GOTACLASSACTION.COM/VOLKSWAGEN-NAMED-IN-CLASS-ACTION-OVER-FUSE-BOXALTERNATOR-CABLE-ASSEMBLY/ AND SEE THAT THEY ARE SOME MAJOR PROBLEMS WITH THIS. *TR

MY VEHICLE'S RADIO SHUT OFF, WARNING LIGHTS CAME ON AND VEHICLE POWERED DOWN WHILE DRIVING. COULD NOT EVEN STEER VEHICLE COMPLETELY TO SHOULDER OF ROAD. POLICE OFFICER DRIVING BY STOPPED AND CHASTISED ME FOR NOT MOVING MY CAR COMPLETELY OUT OF TRAFFIC'S WAY. CREATED A VERY HAZARDOUS TRAFFIC SITUATION. POLICE OFFICER HAD TO DIRECT TRAFFIC AROUND MY VEHICLE FOR THE HOUR IT TOOK TO GET VEHICLE HOME. THE BATTERY WAS CHECKED AND WAS FINE. NO CHARGE ON ALTERNATOR. A QUICK GOOGLE SEARCH LED TO CHECKING FUSE BOX NEAR BATTERY. ONE FUSE WAS COMPLETELY MELTED/BURNT AS WELL AS THE ALTERNATOR CABLE CONNECTION ON VEHICLE. THE GOOGLE SEARCH MADE IT SEEM AS THOUGH THIS IS A VERY COMMON OCCURRENCE, YET NO RECALL HAS BEEN ISSUED. FROM MY ASSESSMENT, THE DAMAGE INCLUDED THE FUSE-BOX ASSEMBLY, ONE OF THE FUSES, AND ALTERNATOR CABLE RING-TERMINAL; HOWEVER, MULTIPLE WEB FORUMS SUGGEST THAT FAN ASSEMBLIES AND OTHER COMPONENTS MAY NEED TO BE REPLACED AS WELL, LEADING TO COSTLY REPAIRS. IT IS MY OPINION THAT THE ISSUE CAN BE ATTRIBUTED TO MANUFACTURER'S FAULTY DESIGN. MY INTERNET SEARCH ALSO REVEALED THAT A CLASS ACTION LAWSUIT WAS FILLED IN FLORIDA, 2011, BUT I CANNOT FIND ANY FURTHER INFORMATION ON THE MATTER. *TR

THIS PARTICULAR ELECTRICAL PROBLEM WITH VW NEW BEETLES HAS BEEN REPORTED IN ONLINE VW FORUMS HUNDREDS OF TIMES. THERE IS A SMALL PLASTIC FUSE BOX THAT IS ATTACHED AT THE TOP OF THE VEHICLE BATTERY IN THE ENGINE COMPARTMENT. IT CONTAINS A SERIES OF FLAT METAL FUSES OF VARIOUS AMPERAGE, AND IS ELECTRICALLY FED BY A CABLE DIRECTLY FROM THE ALTERNATOR. ONCE AT THE FUSE BOX, THE ELECTRICITY IS BRANCHED TO OTHER CIRCUITS BY CONNECTION TO A BUS. BUT THE MAIN FEED FROM THE FUSE BOX IS TO THE BATTERY BY AN AUXILIARY CABLE, BRANCHING OUT FROM THE FUSE BOX, CONNECTED BY THE ALTERNATOR CABLE/FLAT FUSE AT ONE END (IN THE FUSE BOX), AND DIRECTLY TO THE BATTERY POSITIVE AT THE OTHER END. THE PROBLEM IS THAT THE ENTIRE FUSE BOX ASSEMBLY FREQUENTLY MELTS INTO A GLOB OF PLASTIC, AND REPRESENTS A SIGNIFICANT FIRE HAZARD. I HAVE OWNED TWO NEW BEETLES (2003 & 2004), AND HAVE EXPERIENCED THIS PROBLEM FOUR TIME BETWEEN THE TWO. MY OWN INVESTIGATION INTO THE CAUSE(S) HAS SHOWN ME THAT IF THE VEHICLE BATTERY IS DISCHARGED, AND THE ALTERNATOR ATTEMPTS TO RECHARGE THE BATTERY AT A HIGH RATE, THAT ONCE THE ELECTRICAL CHARGE ENTERS THE FUSE BOX VIA THE ALTERNATOR CABLE, THE AUXILIARY CABLE IS INCAPABLE OF ALLOWING THE ELECTRICITY TO PASS ON THROUGH TO THE BATTERY. THE EXCESS ELECTRICAL BUILD UP IS DISSIPATED AS HEAT, AND THE FUSE BOX MELTS. IT IS ANALOGOUS TO BRINGING IN WATER THROUGH A FIRE HOSE (THE ALTERNATOR CABLE), AND THEN TRYING TO FUNNEL ALL OF THE WATER INTO A STRAW (THE AUXILIARY CABLE). IT WON'T FIT. IT APPEARS THAT THE AUXILIARY CABLE IS OF INSUFFICIENT SIZE AND METAL TYPE TO HANDLE THE ELECTRICAL CHARGE. IN ADDITION TO THE GENERIC FIRE HAZARD, GIVEN THE FUSE BOX LOCATION, ANY LEAKING FUMES (HYDROGEN) FROM THE BATTERY WHICH COME INTO CONTACT WITH A FUSE BOX SPARK/FLAME COULD CAUSE THE BATTERY TO EXPLODE. PLEASE ADVISE. *TR

MY FUSE PANEL HAS BURNT OUT FOUR TIMES IN A YEAR AND A HALF AT A COST OF $100.00 EACH TIME PLUS ALL THE OTHER PARTS IT RUINED WHEN IT BURNED. I HAD TO GET A NEW A/C COMPRESSOR A NEW BATTERY. I KNOW FROM LOOKING ONLINE TRYING TO FIND OUT INFO ABOUT THIS PROBLEM THAT ITS HAPPENING TO ALOT OF PEOPLE AND THIS SHOULD HAVE BEEN A RECALL A LONG TIME AGO. *TR

FROM DAY ONE THIS CAR HAD TRANSMISSION PROBLEMS WHICH WERE DENIED BY THE DEALER ON 5 VISITS, AFTER I SOLD THE CAR I RECEIVED A RECALL FROM VW, NOW THAT I AM LOOKING AT BLOGS THEY HAVE APPARENTLY RECALLED THIS RECALL TO SUIT THEM. OTHER COMPLAINTS WITH THIS VEHICLE ARE WINDOW TROUBLES, CONVERTIBLE ROOF TROUBLES, ELECTRONIC TROUBLES, SEATBELT TROUBLES, AIRBAG TROUBLES. I CAN'T BELIEVE ANYONE WILL ALLOW THIS CAR TO STILL BE SOLD OR ON THE ROAD. IT IS A SAFETY HAZARD ON WHEELS. *TR

THREE YEARS AGO WHEN THE CAR HAD ONLY 55,000 MILES ON IT, THE AIR BAG LIGHT CAME ON. THERE WAS NEVER ANY DEPLOYMENT OF THE AIR BAGS AND I TAKE GOOD CARE OF MY CAR. VW SAID IT WAS A DEFECTIVE AIR BAG, BUT REFUSED TO STAND BEHIND IT. THEY WANT $750 TO FIX IT. IN THE PAST FOUR YEARS I HAVE HAD TO REPLACE EACH WINDOW MOTOR. THEY COST $400 TO REPLACE. THE DRIVER SIDE MOTOR NEEDS TO BE REPLACED FOR THE SECOND TIME. THAT MEANS THE FIRST REPLACEMENT LASTED LESS THAN FOUR YEARS. THE CAR HAS ONLY 77,000 MILES ON IT. THIS IS OUTRAGEOUS. *TR