NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
36 reportsClear category filter76,000 miles · Jan 15, 2019
Electrical SystemSeat BeltsSeatsCrash
PASSENGERS SIDE HEADLIGHT SHORTING OUT FOR 7TH BULB REPLACEMENT AND NEW ELECTRICAL PROBLEMS. STRANGE, ALL WITHIN 6 MONTHS. MY 21 YR OLD NURSING STUDENT OF ECU UNIVERSITY HAS HAD THE EXACT SAME ISSUE WHILE ON HER 4 HOUR TRIP HOME 7 TIMES NOW. THE WIRING CONTINUES TO FRY ITSELF IN THE MAIN FUSE BOX , NOW AFFECTING THEABS BRAKING S…
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PASSENGERS SIDE HEADLIGHT SHORTING OUT FOR 7TH BULB REPLACEMENT AND NEW ELECTRICAL PROBLEMS. STRANGE, ALL WITHIN 6 MONTHS. MY 21 YR OLD NURSING STUDENT OF ECU UNIVERSITY HAS HAD THE EXACT SAME ISSUE WHILE ON HER 4 HOUR TRIP HOME 7 TIMES NOW. THE WIRING CONTINUES TO FRY ITSELF IN THE MAIN FUSE BOX , NOW AFFECTING THEABS BRAKING SYSTEM. I PAID $9K IN CASH AND HAVE ELECTRICAL RECEIPTS, SEAT BELT, CONVERTIBLE TOP, BLOWER DOOR, FRONT END REPLACEMENT, RADIATOR, WATER PUMP, TRUNK LATCH, HYDRO LICKS ON CONVERTIBLE, TIMING BELT, 4 BATTERIES, AIR BAGS! I COULD CONTINUE WITH A LONGER LIST. I ADDED UP TO $17,000.00 I HAVE IN THIS PIECE OF CRAP THAT CONTINUES TO BREAK MONTHLY . I WOULD BE ECSTATIC TO PROVIDE ALL RECEIPTS. ISN'T PROBLEMS OF THIS GREAT NATURE UNREASONABLE FOR A CAR WITH 70,000 MILES ALSO CONSIDERED A LEMON? ALL INCIDENTS HAVE LEFT MY DAUGHTER STRANDED ON INTERSTATE 85 WHERE SHE HAS FEARED HER LIFE FIGHT OFF THE HOMELESS PSYCHOTIC PEOPLE. IT HAS LEFT ME UNABLE TO BUY HER A NEW CAR WITH NO SAVINGS DUE TO FIXING SOMETHING NEW EACH MONTH. AND 27 DEGREES OUTSIDE WITH NO ABILITY TO START IT. THE SEAT LEVERS BACK AND FORTH HAVE HAD TO BE BOLTED IN ONE POSITION TO PREVENT SEAT BELT ELECTRICAL TOO SHORT ELECTRICAL CORD SO THE FAULTY AIRBAGS MAY BY CHANCE DEPLOY IF SHE EVER GOT INTO AN ACCIDENT. LATEST IS. SHE NEEDS ANOTHER WATER PUMP AND TIMING BELT FROM JUST BEING DONE 2 YEARS AGO!! SOMETHING MAJOR DEFECTS WITH THIS CAR. I FEAR FOR HER LIFE! LAST TRIP HOME A CAR DID NOT SEE HER PULLED OVER ON INTERSTATE AND SIDE SWIPED HER BUMPER. WATER PUMP AGAIN.SEE PHOTO OF IT LEAKING MORE WHEN WE HAD IT TOWED HOME IN GARAGE. ALSO REAR BUMPER OF INCIDEN
NHTSA ODI #11170075
80,000 miles · Sep 24, 2018
Electrical SystemSeat BeltsSeatsFire
ELECTRICAL MAIN FUSE BOX UNDER HOOD BURNT AND MELTED INTO BATTERY. SEE PICS OF BURNT FUSE BOX, AND INDENTION OF MELTED BATTERY. CAR CUT OFF WHILE IN MOTION ON HIGHWAY, CAUSING MY 19 YEAR OLD COLLEGE DAUGHTER TO ALMOST WRECK IN ROUTE TO SCHOOL LAST WEEK AT 8PM EST. HER MAJOR IS NURSING. I WANT TO MAKE SURE SHE'S ALIVE TO SEE HER…
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ELECTRICAL MAIN FUSE BOX UNDER HOOD BURNT AND MELTED INTO BATTERY. SEE PICS OF BURNT FUSE BOX, AND INDENTION OF MELTED BATTERY. CAR CUT OFF WHILE IN MOTION ON HIGHWAY, CAUSING MY 19 YEAR OLD COLLEGE DAUGHTER TO ALMOST WRECK IN ROUTE TO SCHOOL LAST WEEK AT 8PM EST. HER MAJOR IS NURSING. I WANT TO MAKE SURE SHE'S ALIVE TO SEE HER GRADUATE. OUTSIDE AIR TEMP WAS 65 DEGREES. THIS IS EXTREMELY DANGEROUS, NOT TO MENTION THE COST THAT WILL BE ASSOCIATED WITH PAYING FOR VOLKSWAGONS POOR DESIGN ELECTRICAL MISENGINEERING FLAW, A NEW ALTERNATOR, ALL ELECTRICAL WIRING, A NEW BATTERY, AND POSSIBLY NEW CONVERTIBLE TOP MOTOR. HER VW IS/WAS IN MINT CONDITION WITH FEWER THAN 80K MILES. VW ESTIMATES COSTS TO FIX OVER $5K TO 6K. KBB VALUE IS MUCH LESS. MY DAUGHTERS LIFE IS PRICELESS. ALSO, THE WIRING HARNESS FOR THE SEATBELTS UNDERNEATH THE SEAT ARE TOO SHORT!! IF YOU SLIDE THE SEATS BACK, IT BREAKS ELECTRICAL CONNECTIONS WHICH TRIGGERS SEATBELTS LIGHT TO COME ON, WHICH DISENGAGES AIRBAGS TO WORK IN THE EVENT OF AN ACCIDENT. THE 2 FRONT SEATS ALSO MUST SLIDE FORWARD IN ORDER FOR BACK SEAT PASSENGERS TO ENTER VEHICLE. IS THIS HOW VW SAVES MONEY, BY SHORTENING ELECTRICAL WIRE TO CONNECT SEATBELTS? PERHAPS IT'S ON PURPOSE TO AVOID MILLIONS OF ELECTRICAL LAWSUITS?
NHTSA ODI #11131113
90,832 miles · May 3, 2018
Electrical System
ALTERNATOR GETS EXTREMELY HOT, UNTOUCHABLE. APPEARS TO BE DIRECT SHORT WITH HEAVY LOAD. MELTS FUSE BOX ON TOP OF BATTERY. FIRE HAZARD. ONLINE SEARCH FOR OTHER EVENTS REVEAL THAT IS COMMON OCCURRENCE EVEN RESULTING IN CLASS ACTION SUIT BUT STILL VW WILL NOT ADMIT FAULT. ALL VOLKSWAGON BEETLES SHOULD BE REMOVED FROM THE ROAD…
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ALTERNATOR GETS EXTREMELY HOT, UNTOUCHABLE. APPEARS TO BE DIRECT SHORT WITH HEAVY LOAD. MELTS FUSE BOX ON TOP OF BATTERY. FIRE HAZARD. ONLINE SEARCH FOR OTHER EVENTS REVEAL THAT IS COMMON OCCURRENCE EVEN RESULTING IN CLASS ACTION SUIT BUT STILL VW WILL NOT ADMIT FAULT. ALL VOLKSWAGON BEETLES SHOULD BE REMOVED FROM THE ROADS, IT IS A TICKING TIME BOMB. I WAS SITTING IN MY CAR IN MY SHOP CHECKING OUT SYSTEMS AND SAW AND SMELLED SMOKE COMING FROM FRONT OF ENGINE. VEHICLE NOT SAFE TO BE ON ROAD WITH ENGINE RUNNING. PLEASE REQUIRE GROUNDING ALL THESE VEHICLES UNTIL VW DOES A PERMANENT FIX, EVEN ON THE ONES THAT HAVE BEEN REPAIRED UP UNTIL NOW.
NHTSA ODI #11091623
152,000 miles · Dec 21, 2017
Air BagsElectrical SystemSeatsFire
REGARDING/RELATED TO CLAIM 0484819107 69 COMPLAINTS: 2003 VOLKSWAGEN JETTA SEATS: FRONT ASSEMBLY: SEAT ... I OWN A 2003 VW JETTA 1.8T WITH FRONT HEATED SEATS. DRIVERS SIDE SEAT CAUGHT FIRE DUE TO A SHORT IN THE SEATS HEATER 2 DAYS AGO ON 12/13/2005 AFTER THE HEATER WAS ON FOR LESS THAN 2 MINUTES. BURNING A SMALL HOLE TROUG…
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REGARDING/RELATED TO CLAIM 0484819107 69 COMPLAINTS: 2003 VOLKSWAGEN JETTA SEATS: FRONT ASSEMBLY: SEAT ... I OWN A 2003 VW JETTA 1.8T WITH FRONT HEATED SEATS. DRIVERS SIDE SEAT CAUGHT FIRE DUE TO A SHORT IN THE SEATS HEATER 2 DAYS AGO ON 12/13/2005 AFTER THE HEATER WAS ON FOR LESS THAN 2 MINUTES. BURNING A SMALL HOLE TROUGH THE SEAT TO THE BOTTOM AREA OF MY LEFT SIDE (BUTTOCK) I HAVE COME TO FIND SINCE THIS HAPPENED, MY NHTSA HAS ... HTTPS://WWW.CARCOMPLAINTS.COM/VOLKSWAGEN/.../SEATS-FRONT_ASSEMBLY-SEAT_ HEATER_COOLER.SHTML 29 COMPLAINTS: 2003 VOLKSWAGEN BEETLE ELECTRICAL SYSTEM PROBLEMS THE PROBLEM IS THAT THE ENTIRE FUSE BOX ASSEMBLY FREQUENTLY MELTS INTO A GLOB OF PLASTIC, AND REPRESENTS A SIGNIFICANT FIRE HAZARD. I HAVE OWNED TWO NEW BEETLES ( 2003 & 2004), AND HAVE EXPERIENCED THIS PROBLEM FOUR TIME BETWEEN THE TWO. MY OWN INVESTIGATION INTO THE CAUSE(S) HAS SHOWN ME THAT IF THE VEHICLE BATTERY IS ... HTTPS://WHTTPS://WWW.CARCOMPLAINTS.COM/SEARCH/?CX=PARTNER-PUB-6745124734283845%3A6PV4IH4BRAD&COF=FORID%3A10&IE=ISO-8859-1&Q=VW+FIRE&SA=SEARCH&SITEURL=HTTPS%3A%2F%2FWWW.CARCOMPLAINTS.COM%2FVOLKSWAGEN%2FBEETLE%2F2002%2FSEAT_BELTS_AIR_BAGS%2FWW.CARCOMPLAINTS.COM/VOLKSWAGEN/.../ELECTRICAL_SYSTEM.SHTML WASN'T IN THE VEHICLE PERSONAL ASSISTANT/PROJECT CONSULTANT HELPING HARD WORKING PEOPLE LIKE YOU FOR MORE THAN 25 YEARS! [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).? *PM
NHTSA ODI #11055838
Mileage unknown · Nov 21, 2016
Electrical System
WINDOW NEEDS NEW REGULATOR. IT IS STUCK HALFWAY DOWN. IT IS THE DRIVERS SIDE REAR WINDOW.
NHTSA ODI #10927206
100,000 miles · Dec 24, 2015
Electrical System
CONSTANT ELECTRICAL PROBLEMS. WIRES MELTING, BATTERY NEEDS TO BE REPLACED, WARNING LIGHTS GO ON THEN THE CAR DIES WHILE DRIVING, ALARM SYSTEM GOES OFF WHEN RAINING.
NHTSA ODI #10812052
149,000 miles · Sep 27, 2015
Electrical System
ALTERNATOR HARNESS HAD TO MUCH RESISTANCE IN IT CAUSING THE FUSE BOX TO MELT AND FRYING THE ALTERNATOR. DEALER SAID IT WAS A RESULT OF THE WIRE BEING OVER CRIMPT DURING MANUFACTURING.
NHTSA ODI #10777937
84,000 miles · Jul 8, 2015
Electrical SystemEngineFire
TL* THE CONTACT OWNS A 2003 VOLKSWAGEN BEETLE. WHILE DRIVING AT 25 MPH, THE VEHICLE STALLED AND THE CONTACT NOTICED SMOKE COMING FROM THE FRONT OF THE VEHICLE. THE CONTACT NOTICED THAT THE FUSE BOX WAS MELTED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUSE BOX NEEDED TO BE REPLACED. THE VEHICLE WAS …
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TL* THE CONTACT OWNS A 2003 VOLKSWAGEN BEETLE. WHILE DRIVING AT 25 MPH, THE VEHICLE STALLED AND THE CONTACT NOTICED SMOKE COMING FROM THE FRONT OF THE VEHICLE. THE CONTACT NOTICED THAT THE FUSE BOX WAS MELTED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUSE BOX NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, A FEW MONTHS LATER,HERE WAS SMOKE THE CONTACT NOTICED SMOKE AND FIRE COMING FROM THE VEHICLE WHILE IT WAS PARKED. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 84,000.
NHTSA ODI #10732714
150,000 miles · Apr 9, 2015
Electrical SystemEngine
CAR STALLED OUT IN THE MIDDLE OF TRAFFIC AND THE EPC CODE APPEARED. *TR
NHTSA ODI #10704834
65,551 miles · Feb 15, 2015
Air BagsElectrical SystemPower Train
VEHICLE ENGINE STOPPED WHILE DRIVING. BATTERY DEAD, NO POWER IN VEHICLE AT ALL. FOUND MELTED BATTERY FUSE BOX UNDER HOOD. ROOT CAUSE DETERMINED TO BE CORROSION ON ALTERNATOR POWER SUPPLY CABLE THAT CREATED HEAT ENOUGH TO MELT PLASTIC (~450F) AND BURN THE PROTECTIVE COVER OFF THE ALTERNATOR SUPPLY WIRE BACK 2 INCHES. POOR CONT…
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VEHICLE ENGINE STOPPED WHILE DRIVING. BATTERY DEAD, NO POWER IN VEHICLE AT ALL. FOUND MELTED BATTERY FUSE BOX UNDER HOOD. ROOT CAUSE DETERMINED TO BE CORROSION ON ALTERNATOR POWER SUPPLY CABLE THAT CREATED HEAT ENOUGH TO MELT PLASTIC (~450F) AND BURN THE PROTECTIVE COVER OFF THE ALTERNATOR SUPPLY WIRE BACK 2 INCHES. POOR CONTACT DUE TO CORROSION CAUSED BATTERY TO DRAIN, WHICH EVENTUALLY COULD NO LONGER SUSTAIN ENGINE IGNITION. NO WARNING LIGHTS PRIOR TO ENGINE STOPPING. NO BATTERY POWER ALSO MEANS NO POWER STEERING, NO POWER BRAKES, NO AIRBAGS DURING COLLISION. ONLINE FORUMS INDICATE THIS IS HAPPENING TO A LOT OF PEOPLE. IT WOULD APPEAR TO BE AS DEADLY AS THE GM IGNITION SWITCH ISSUE, BUT IT IS NOT BEING TAKEN SERIOUSLY BY VW. *TR
NHTSA ODI #10683551