2018 Toyota RAV4

Malfunction: Mechanical failure of the Torque Converter Clutch. The vehicle exhibits a persistent transmission shudder during acceleration between 25–50 mph. Warning Signs: None. There were no dashboard warning lights or error messages prior to or during the failure. The only indicator was the physical shuddering of the vehicle. Safety Risk: The malfunction causes unpredictable hesitation when merging or changing lanes, creating a dangerous speed differential and risk of rear-end collision. Documentation: Comprehensive maintenance records are available to prove the vehicle was serviced according to the manufacturer’s schedule at a third-party facility.

XXX XXX XXX XXX XXX 11/13/2025 National Highway Traffic Safety Administration Office of Defects Investigation 1200 New Jersey Avenue SE Washington, DC 20590 Toyota Motor Sales, U.S.A., Inc. 19001 South Western Avenue Torrance, CA 90501 Subject: Complaint Regarding Torque Converter Shudder – 2018 Toyota RAV4 AWD To Whom It May Concern, I am submitting this complaint regarding a serious transmission defect in my 2018 Toyota RAV4 AWD, specifically a torque converter shudder that has been documented by Toyota technicians. The vehicle exhibits pronounced shuddering between 25–50 mph under light throttle, consistent with the torque converter failures previously acknowledged by Toyota in earlier RAV4 models (2013–2015). Toyota has extended warranty coverage for torque converter replacement in those earlier models, yet my 2018 RAV4—despite showing identical symptoms—has been excluded. The dealership has quoted me $9,000 for a full transmission replacement, even though the issue is well-documented and appears to be systemic across multiple model years. This situation raises serious concerns: - Toyota is aware of the defect but has limited coverage to select VIN ranges. - The cost of repair is excessive and disproportionate to the defect. - Consumers are left without recourse despite clear precedent for warranty extension. I respectfully request: 1. That NHTSA investigate whether the torque converter shudder in 2016–2018 RAV4 models constitutes a broader safety defect. 2. That Toyota extend its warranty program to include affected 2018 RAV4 vehicles. 3. That Toyota provide reimbursement or coverage for necessary repairs to restore safe vehicle operation. I am prepared to provide service records, dealership documentation, and correspondence confirming Toyota’s acknowledgment of the defect. Please advise on next steps and ensure this issue receives the attention it deserve INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2018 Toyota Rav4. The contact stated that upon entering her carport in an attempt to park(P), the vehicle surged forward without warning. The vehicle blew through the carport's back wall and crashed into her neighbor's fence before coming to an independent stop. The air bags did not deploy upon impact. The contact did not seek medical attention but did sustain soreness in her neck, shoulders, and back. The carport's back wall, a bicycle, the neighbor's fence, and the hammock were all destroyed as a result of the accident. A police report was filed. The dealer was notified of the failure and immediately referred the contact to the manufacturer. The manufacturer was notified of the failure, and a case was filed. The manufacturer informed the contact that an engineer could be sent to a nearby dealer or independent mechanic to perform an investigation into the defect. The vehicle had yet to be serviced or diagnosed for the failure. The vehicle was not repaired. The failure mileage was approximately 134,000

I have had my car for about 2 1/2 years, never been in an accident or anything .. I take the car for an oil change and when I picked it up they informed me that they ran a diagnostics test that indicated that my transmission was out. They asked if I’ve been in any accidents, but I assure them that I have been any accidents at all. The car has been driving perfectly fine but after that news, the car has been dying out! I don’t travel far in the car or go on road trips so I’m not understanding how the transmission has failed!

The contact's daughter owns a 2018 Toyota Rav4. The contact stated while driving approximately 50 MPH, the vehicle started losing motive power. The contact stated that the check engine warning light illuminated, and the vehicle was vibrating abnormally. The contact heard an abnormal grinding sound underneath the floorboard. The contact pulled over and it was difficult shifting to park(P). The contact turned off and restarted the vehicle; however, the vehicle was not functioning normally. The contact had taken the vehicle to an independent mechanic where it was diagnosed and determined that the transmission had failed and needed to be replaced. The vehicle was not repaired. The contact had taken the vehicle to the same mechanic prior to the failure for two other transmission failures. The contact stated that the failure had occurred three times within 18 months. The manufacturer was not informed of the failure. The failure mileage was approximately 80,000.

1. It is not clear what component or system failed. While driving at around 70 mph, after 2-3 hours of driving, there is an audible "clunk" sound from below the car. Typically this is followed by a shuddering of the engine/transmission/power train. The car momentarily looses acceleration/speed. There are typically one or two "clunks" alternating with one to four "shudders." There is no action when depressing the accellerator. At this point I typically pull over to a rest stop or side of the highway to let the vehicle rest, and then re-start the vehicle, which causes the issue to not re-occur when the vehicle is driven again. Yes the vehicle is available for inspection upon request. 2. My safety and others' safety was put at risk by the vehicle not being able to accelerate when the accelerator is depressed. 3. The vehicle has been inspected by multiple Toyota dealers, including Watertown Toyota, Wellesley Toyota, and Wesboro Toyota (all in MA). The dealers all say they cannot duplicate the issue during test-driving an so they therefore cannot fix the issue. 4. No other warning lamps, messages, or symptoms appear prior to the failure. The most recent date this incident occurred was November 12, 2023. However this issue has been occurring a few times a year since approximately 35,000 miles. At approximately 55,000 miles I tried to get Wellesley Toyota to address the issue prior to the powertrain coming out of warranty at 60,000 miles. I reported this issue to Toyota recalls on Monday November 13, 2023. Toyota's case number for this issue is 231113002026.

The contact owns a 2018 Toyota RAV4. The contact stated that while driving at an undisclosed speed, upon attempting to slow the vehicle, she heard an abnormal sound emanating from the front of the vehicle, and the brake pedal required an excessive amount of force to slow the vehicle. The contact also stated that later, while driving at an undisclosed speed, the vehicle inadvertently lost all motive power. She was able to coast to the shoulder of the roadway, where the vehicle was able to be jumpstarted. No warning lights were illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the braking system but did not provide a diagnosis in regards to the vehicle's loss of power. The vehicle was repaired. The manufacturer was not notified of the failure. The failure mileage was 40,000.

Last week my transmission suddenly and completely failed while driving on the interstate, creating a major safety concern. I was stranded on the interstate for three hours until I could be towed off. The car only has 56,000 miles on it and there were no warnings that there was any problem with the transmission. The transmission previously failed at 7,000 miles and was found to be defective and replaced at the time. How can a car with 56,000 miles on it already have had TWO transmission failures?

I have a similar complaint as NHTSA ID Number: 11210210. On several trips over the past few years, while traveling at speeds of 70 mph, my vehicle would have a loud bang and then start bucking and jerking when I briefly let off the accelerator. About 2 weeks ago, I was looking at my speedometer at the time when the bucking started happening. The EV light came on for a brief second and the needle on the charging gage briefly dropped down into the charging status. It seems that the EV motor was trying to engage at speeds causing the bucking. This seems like to be a major concern when traveling at highway speeds. The engagement of the EV motor at highway speeds is like unintended engine braking that possibly lockup the engine and loss of control.