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2008 Toyota Prius

Owner reports · Recalls · Investigations

More warning signs than most Prius years

Owner complaints for the 2008 Toyota Prius are substantially higher than the model-year median of 164.

About this comparison →

When problems were reported

Mileage at the reported incident

1,248 reports with mileage · 249 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Exterior Lighting. Review the 579 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 235 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 171 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

152 crash reports6 fire reports50 injury reports

What owners actually said

1,497 reports
50,000 miles · Dec 30, 2014
Exterior Lighting

HEADLIGHTS ARE NOT RELIABLE. *JS

NHTSA ODI #10669156

130,500 miles · Dec 24, 2014
SteeringWheelsCrash

I WAS DRIVING MY PRIUS WITH 130,000 MILES LAST NIGHT IN A RESIDENTIAL NEIGHBORHOOD FEATURING A COUNTERCLOCKWISE,(LEFT-HAND) MODERATE CURVE. THE "CIRCLE" ENDED AT AN INTERSECTION WHERE I WAS TO MAKE A RIGHT TURN. I TURNED MY STEERING TO THE RIGHT TO CANCEL THE COUNTERCLOCKWISE TRAJECTORY, BUT MY FRONT WHEELS SEEMED TO BE "LOCKED…

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I WAS DRIVING MY PRIUS WITH 130,000 MILES LAST NIGHT IN A RESIDENTIAL NEIGHBORHOOD FEATURING A COUNTERCLOCKWISE,(LEFT-HAND) MODERATE CURVE. THE "CIRCLE" ENDED AT AN INTERSECTION WHERE I WAS TO MAKE A RIGHT TURN. I TURNED MY STEERING TO THE RIGHT TO CANCEL THE COUNTERCLOCKWISE TRAJECTORY, BUT MY FRONT WHEELS SEEMED TO BE "LOCKED" IN THE LEFT TURNING MOTION. I SLAMMED THE BRAKES, BUT COULD NOT STOP THE CAR FROM CLIMBING THE CURB AND SIDESWIPING A TREE, CAUSING MY DRIVER'S SIDE FRONT WHEEL TO BE SHOVED BACKWARD TOWARDS THE DRIVER DOOR IN THE WHEEL FRAME. MY CAR IS NOW AT A BODY SHOP WITH AN AGREED $5600.00 IN DAMAGE, MOSTLY TO THE STEERING ASSEMBLY, SUSPENSION, AND WHEEL/AXLE. THE WHEEL PANEL ABOVE THE WHEEL WILL BE REPLACED, AND SCRATCHES ON THE FRONT BUMPER AND DRIVER DOOR WILL BE REPAIRED. WORK IS SCHEDULED TO BE COMPLETED BY JANUARY 5. I BELIEVE THAT THE CONDITION WHICH CAUSED THE STEERING TO LOCK IN A LEFT-TURN CONDITION WITHOUT WARNING ON A DRY ROAD IS A SERIOUS MANUFACTURING DEFECT FOR WHICH I SHOULD BE REIMBURSED .FORTUNATELY, THERE WAS NO TRAFFIC AND NO INJURIES, AND EVEN THE TREE SEEMS UNSCATHED. THIS COULD HAVE BEEN TRAGIC ON AN INTERSTATE OR IN CONGESTED HIGH SPEED TRAFFIC. I HAVE BEEN PLEASED WITH MY PRIUS' PERFORMANCE TO THIS POINT, BUT BELIEVE THAT TOYOTA HAS RESPONSIBILITY FOR THIS MATTER AS EVIDENCED BY STEERING RELATED RECALLS ON SIMILAR VINTAGE PRIUS MODELS. I REQUEST FULL REIMBURSEMENT FOR MY REPAIR, MINDFUL THAT THESE EXPENSES COULD BE A LOT HIGHER HAD THIS FAILURE OCCURRED UNDER DIFFERENT CIRCUMSTANCES. I HAD PREVIOUSLY SUBMITTED THIS INFORMATION TO A TOYOTA INQUIRY WEBSITE AND HAVE NOT RECEIVED AN ACKNOWLEDGEMENT OR RESPONSE FORM TOYOTA. *TR

NHTSA ODI #10668150

Mileage unknown · Dec 23, 2014
Structure

THE BACK LATCH OF MY 2008 TOYOTA PRIUS BEGAN MELTING LAST SUMMER, LEAVING A STICKY BLACK RESIDUE ON MY HAND WHEN I TOUCHED IT. IT NOW TAKES BOTH HANDS AND A LOT OF PRESSURE/STRENGTH TO EVEN OPEN IT. I SEE THAT OTHER OWNERS HAVE EXPERIENCED THIS PROBLEM, YET TOYOTA DID NOT ISSUE A RECALL AND IS INSTEAD, DEMANDING $315 TO REPLAC…

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THE BACK LATCH OF MY 2008 TOYOTA PRIUS BEGAN MELTING LAST SUMMER, LEAVING A STICKY BLACK RESIDUE ON MY HAND WHEN I TOUCHED IT. IT NOW TAKES BOTH HANDS AND A LOT OF PRESSURE/STRENGTH TO EVEN OPEN IT. I SEE THAT OTHER OWNERS HAVE EXPERIENCED THIS PROBLEM, YET TOYOTA DID NOT ISSUE A RECALL AND IS INSTEAD, DEMANDING $315 TO REPLACE IT. SINCE THE INABILITY TO QUICKLY ACCESS THE TRUNK IN AM EMERGENCY PRESENTS A SAFETY CONCERN, I FEEL THAT I HAVE NO ALTERNATIVE BUT TO REPLACE IT. IT WILL BE THE LAST TOYOTA THAT I OWN. *TR

NHTSA ODI #10667859

120,000 miles · Dec 21, 2014
Exterior Lighting

DRIVING UP PROVO CANYON AT 4:30AM AND SUDDENLY BOTH HEADLIGHTS COMPLETELY TURNED OFF. I HAD TO COME TO A COMPLETE STOP BECAUSE I HAD ZERO VISIBILITY. I NOW HAVE TO TOGGLE THE HEADLIGHT SWITCH OFF AND ON EVERY COUPLE OF MINUTES IN ORDER FOR THE HEADLIGHTS TO REMAIN ON. THERE APPEARS TO BE A SHORT, BUT FROM WHAT I HAVE READ ABO…

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DRIVING UP PROVO CANYON AT 4:30AM AND SUDDENLY BOTH HEADLIGHTS COMPLETELY TURNED OFF. I HAD TO COME TO A COMPLETE STOP BECAUSE I HAD ZERO VISIBILITY. I NOW HAVE TO TOGGLE THE HEADLIGHT SWITCH OFF AND ON EVERY COUPLE OF MINUTES IN ORDER FOR THE HEADLIGHTS TO REMAIN ON. THERE APPEARS TO BE A SHORT, BUT FROM WHAT I HAVE READ ABOUT THIS PROBLEM, IT IS A COMMON ISSUE WITH THE 2008 TOYOTA PRIUS. THE REPAIR COSTS CAN BE VERY STEEP--$800-$1800 DOLLARS TO HAVE BOTH HEADLIGHTS REPLACED AND THAT DOES NOT GUARANTEE THAT THE PROBLEM WILL BE FIXED. TOYOTA NEEDS TO RECALL THE 2008 PRIUS MODEL AND FIX THE OBVIOUS SAFETY RELATED ISSUE WITH THIS MODEL! I COULD HAVE BEEN KILLED ON THAT EARLY MORNING DRIVE AND NOW I HAVE TO CONSTANTLY BE AWARE THAT MY HEADLIGHTS WILL NOT STAY ON AS THEY ARE SUPPOSED TO DO!! IT IS MORE THAN ANNOYING--IT IS A VERY SEVERE SAFETY ISSUE THAT NEEDS TO BE ADDRESSED BY THE CORPORATION!! *TR

NHTSA ODI #10667546

149,922 miles · Dec 20, 2014
Electrical System

THE SPIRAL CABLE THAT CONTROLS THE ELECTRICAL SUPPLY TO THE STEERING WHEEL (RADIO, HEATING,AIR CONDITIONING, ETC. FAILED). IN SOME VEHICLES THE AIR BAG POWER SUPPLY IS ROUTED THROUGH THIS CABLE AND THE AIR BAG POWER SUPPLY FAILS WHEN THE SPIRAL CABLE FAILS. IN MY PARTICULAR CASE THE AIR BAG WARNING LIGHT DID NOT COME ON BUT MO…

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THE SPIRAL CABLE THAT CONTROLS THE ELECTRICAL SUPPLY TO THE STEERING WHEEL (RADIO, HEATING,AIR CONDITIONING, ETC. FAILED). IN SOME VEHICLES THE AIR BAG POWER SUPPLY IS ROUTED THROUGH THIS CABLE AND THE AIR BAG POWER SUPPLY FAILS WHEN THE SPIRAL CABLE FAILS. IN MY PARTICULAR CASE THE AIR BAG WARNING LIGHT DID NOT COME ON BUT MOST OF THE OTHER SWITCHES CEASED WORKING).

NHTSA ODI #10667405

Mileage unknown · Dec 19, 2014
Electrical SystemExterior Lighting

PURCHASED USED IN OCT 2013, FIRST HAD TO REPLACE HEADLIGHT IN DEC 2013. HAVE REPLACED RIGHT HEADLIGHT 6 TIMES AND BALLAST ONCE. PROBLEM ONLY TEMPORARILY RESOLVED. THIS MONTH HEADLIGHT WENT OUT AGAIN. HAVE REPLACED BALLAST AND BULB WITH NO SUCCESS. HEADLIGHT WILL NOT STAY ON LONGER THAN 30 SEC BEFORE GOING BACK OUT. *TR

NHTSA ODI #10667246

113,000 miles · Dec 11, 2014
Exterior Lighting

THE DRIVER'S SIDE HEADLAMP HAS BEEN GOING OFF INTERMITTENTLY FOR MANY YEARS. NOW, BOTH LIGHTS GO OUT AND I AM DRIVING WITH THE FOG LIGHTS ONLY? VERY DANGEROUS! IF TOYOTA KNOWS ABOUT THIS, THERE SHOULD BE A RECALL AND FIX! *TR

NHTSA ODI #10663675

185,000 miles · Dec 10, 2014
Service Brakes

TL* THE CONTACT OWNS A 2008 TOYOTA PRIUS. WHILE STARTING THE VEHICLE, THE BRAKE, ABS, AND VSC LIGHTS ILLUMINATED. IN ADDITION, THE BRAKES DRAGGED WITHOUT PRESSURE BEING APPLIED PRESSURE TO THE BRAKE PEDAL AND THE VEHICLE VEERED TO THE LEFT. THE VEHICLE WAS TAKEN TO THE DEALER AND AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED…

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TL* THE CONTACT OWNS A 2008 TOYOTA PRIUS. WHILE STARTING THE VEHICLE, THE BRAKE, ABS, AND VSC LIGHTS ILLUMINATED. IN ADDITION, THE BRAKES DRAGGED WITHOUT PRESSURE BEING APPLIED PRESSURE TO THE BRAKE PEDAL AND THE VEHICLE VEERED TO THE LEFT. THE VEHICLE WAS TAKEN TO THE DEALER AND AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE BRAKE ACTUATOR WAS FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED SEVERAL TIMES. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 185,000.

NHTSA ODI #10663390

53,341 miles · Dec 9, 2014
Electrical SystemStructure

THE HATCHBACK LIFT HAS DETERIORATED AND NO LONGER WORKS. THE TOYOTA SERVICE REPRESENTATIVE QUOTED ME $570 TO REPLACE IT, STATING IT COULD POSE AN ELECTRICAL SYSTEM SAFETY ISSUE. NO DAMAGE HAS OCCURRED AND SINCE IT IS KEYLESS ... HOW DOES THIS HAPPEN? THE CLEAR COAT HAS DEGRADED ONLY ON THE PIECE OF METAL THAT ENCLOSES THE …

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THE HATCHBACK LIFT HAS DETERIORATED AND NO LONGER WORKS. THE TOYOTA SERVICE REPRESENTATIVE QUOTED ME $570 TO REPLACE IT, STATING IT COULD POSE AN ELECTRICAL SYSTEM SAFETY ISSUE. NO DAMAGE HAS OCCURRED AND SINCE IT IS KEYLESS ... HOW DOES THIS HAPPEN? THE CLEAR COAT HAS DEGRADED ONLY ON THE PIECE OF METAL THAT ENCLOSES THE HATCHBACK'S LIFT MECHANISM AND STARTED FLAKING ABOUT THE SAME TIME THAT I NOTICED IT WAS GETTING HARDER AND HARDER TO LIFT THE HATCHBACK. COULD THESE TWO FAILURES BE RELATED? WHEN THESE PROBLEMS STARTED SEVERAL MONTHS AGO IT DIDN'T OCCUR TO ME THAT THERE MIGHT BE A CONNECTION. THE SERVICE REP IGNORED MY QUESTION ABOUT A POSSIBLE RELATIONSHIP. *TR

NHTSA ODI #10663239

100 miles · Dec 6, 2014
Electronic Stability Control (esc)Vehicle Speed Control

WE HAVE TWO PRIUS CARS WITH SAME ISSUE - WHEN MAKING A TURN FROM A STOP AND TRYING TO ACCELERATE QUICKLY THE CAR JERKS AND HESITATE AS THE ANTI SLIP SYSTEM LIGHT FLASHES AND ENGAGES. YOU CANNOT ACCELERATE QUICKLY INTO TRAFFIC FROM A DEAD STOP MAKING A TURN AS THE CAR REFUSES, JERKS AND ACTS LIKE IT WILL STALL. PAVEMENT IS DRY …

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WE HAVE TWO PRIUS CARS WITH SAME ISSUE - WHEN MAKING A TURN FROM A STOP AND TRYING TO ACCELERATE QUICKLY THE CAR JERKS AND HESITATE AS THE ANTI SLIP SYSTEM LIGHT FLASHES AND ENGAGES. YOU CANNOT ACCELERATE QUICKLY INTO TRAFFIC FROM A DEAD STOP MAKING A TURN AS THE CAR REFUSES, JERKS AND ACTS LIKE IT WILL STALL. PAVEMENT IS DRY AND NO GRAVEL. HAPPENS EACH AND EVERY TIME SINCE I PURCHASED THE CAR. EASY TO REPLICATE. COME TO A COMPLETE STOP, THEN TURN RIGHT WHILE PRESSING THE ACCELERATOR DOWN QUICKLY AND THE SLIP SYSTEM KICKS, CAR JERKS, HESITATES AND THEN VERY SLOWLY STARTS TO EVENTUALLY ACCELERATE. *TR

NHTSA ODI #10662496

Official recalls

4

12V536000 · Engine And Engine Cooling; Hybrid Propulsion System: Inverter

Nov 14, 2012

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.

Consequence & remedy

Consequence: The corroded coil wire may break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This may increase the risk of a vehicle crash.

Remedy: Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Additional source detail variants (2)

Hybrid Propulsion System: Inverter

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.

Consequence: The corroded coil wire may break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This may increase the risk of a vehicle crash.

Remedy: Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Engine And Engine Cooling

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.

Consequence: The corroded coil wire may break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This may increase the risk of a vehicle crash.

Remedy: Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

12V537000 · Steering; Steering:gear Box:shaft Sector

Nov 14, 2012

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.

Consequence & remedy

Consequence: Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Additional source detail variants (2)

Steering:gear Box:shaft Sector

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.

Consequence: Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Steering

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.

Consequence: Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

09V388000 · Vehicle Speed Control:accelerator Pedal

Oct 5, 2009

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2010 PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Consequence & remedy

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: TOYOTA FILED AN AMENDED DEFECT REPORT ON NOVEMBER 25, 2009, STATING THAT DEALERS WILL MODIFY THE ACCELERATOR PEDAL AND, ON CERTAIN VEHICLES, ALTER THE SHAPE OF THE FLOOR SURFACE UNDER THE PEDAL. THESE CHANGES ADDRESS THE RISK OF PEDAL ENTRAPMENT DUE TO INTERFERENCE WITH THE FLOOR MAT. REDESIGNED ACCELERATOR PEDALS WILL BECOME AVAILABLE BEGINNING IN APRIL 2010 AND DEALERS WILL REPLACE ANY MODIFIED PEDAL WITH THE NEW PEDAL IF DESIRED. ALSO, DEALERS WILL REPLACE ANY GENUINE TOYOTA OR LEXUS ALL-WEATHER FLOOR MATS WITH REDESIGNED ALL-WEATHER MATS, OR REPURCHASE THE PREVIOUS MATS FROM OWNERS WHO DO NOT WANT THE NEW ONES. ADDITIONALLY, SOFTWARE MODIFICATIONS WILL BE INSTALLED ON CAMRY, AVALON AND LEXUS ES 350, IS 350 AND IS 250 MODELS THAT WILL ENSURE THAT THE BRAKE OVERRIDES THE ACCELERATOR IN THE EVENT BOTH BRAKE AND ACCELERATOR PEDALS ARE APPLIED. TOYOTA WILL BEGIN MAILING LETTERS TO OWNERS ON DECEMBER 31, 2009. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331, LEXUS AT 1-800-255-3987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP13001 · Intermediate Steering Shaft Separation

Opened Feb 21, 2013 · Closed Apr 8, 2020

Status: closed (inferred from source dates) · Steering; Steering:column; Steering:linkages

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606

Additional source detail variants (3)

Steering:column

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606

Steering:linkages

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606

Steering

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606