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2008 Toyota Prius

Owner reports · Recalls · Investigations

More warning signs than most Prius years

Owner complaints for the 2008 Toyota Prius are substantially higher than the model-year median of 164.

About this comparison →

When problems were reported

Mileage at the reported incident

1,248 reports with mileage · 249 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Exterior Lighting. Review the 579 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 235 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 171 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

152 crash reports6 fire reports50 injury reports

What owners actually said

1,497 reports
50,000 miles · Jan 22, 2015
Exterior Lighting

RIGHT HEADLIGHT STARTED WORKING INTERMITTENTLY AROUND 50,000 MILES, THEN FINALLY FAILED. REPLACING THE BULB DID NOT FIX THE PROBLEM. THEN LEFT HEADLIGHT COMPLETELY FAILED AROUND 63,000 MILES. IT WAS DEFINITELY ANNOYING TO HAVE ONE FUNCTIONING HEADLIGHT, AND NOW IT'S JUST PLAIN UNSAFE NOT TO HAVE ANY AT ALL. *TR

NHTSA ODI #10678434

72,000 miles · Jan 21, 2015
StructureCrash

I WAS DRIVING MY 2008 PRIUS IN RAINY WEATHER (NORMAL FOR SEATTLE) NORTHBOUND ON INTERSTATE 5 IN RELATIVELY HEAVY TRAFFIC. TRAFFIC WAS SLOWING DOWN, SO I BRAKE AND DECREASED MY SPEED FURTHER. AS I GOT CLOSER TO THE CAR AHEAD OF ME, I PUSHED MORE FIRMLY ON THE BRAKE, AND NOTHING HAPPENED. THE ABS DID NOT ENGAGE. THE CAR JUST KE…

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I WAS DRIVING MY 2008 PRIUS IN RAINY WEATHER (NORMAL FOR SEATTLE) NORTHBOUND ON INTERSTATE 5 IN RELATIVELY HEAVY TRAFFIC. TRAFFIC WAS SLOWING DOWN, SO I BRAKE AND DECREASED MY SPEED FURTHER. AS I GOT CLOSER TO THE CAR AHEAD OF ME, I PUSHED MORE FIRMLY ON THE BRAKE, AND NOTHING HAPPENED. THE ABS DID NOT ENGAGE. THE CAR JUST KEPT MOVING ALONG AND I RAN INTO THE CAR AHEAD OF ME. LUCKILY MY SPEED WAS ONLY 5-7 MPH. THE OTHER CAR, AN SUV, WAS NOT DAMAGED. MY FRONT HOOD WAS QUITE CRUNCHED. NO ONE WAS HURT. MY CONCERN IS THAT THE BRAKES SIMPLY DID NOT ENGAGE AT THE LAST MOMENT. I HAVE READ ABOUT THE RECALLS OF 2010 PRIUS' BECAUSE OF ABS FAILURES, SO I WANTED TO MAKE SURE THAT YOU WERE AWARE OF AT LEAST ONE 2008 PRIUS THAT SEEMS TO HAVE EXPERIENCED A SIMILAR FAILURE. THANKS. *TR

NHTSA ODI #10678150

112,011 miles · Jan 18, 2015
Exterior Lighting

THE HEADLIGHTS INTERMITTENTLY FAIL - TURN OFF - DURING DRIVING (WITHOUT WARNING). FORTUNATELY, SO FAR ONLY ONE HEADLIGHT HAS FAILED AT ONCE. TOYOTA IS AWARE OF THIS ISSUE, BUT SO FAR THERE HAVEN'T BEEN ENOUGH PROBLEMS, APPARENTLY, TO JUSTIFY A SAFETY RECALL. SEEMS LIKE A VERY SERIOUS THING - AND IT IS JUST A MATTER OF GOOD FO…

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THE HEADLIGHTS INTERMITTENTLY FAIL - TURN OFF - DURING DRIVING (WITHOUT WARNING). FORTUNATELY, SO FAR ONLY ONE HEADLIGHT HAS FAILED AT ONCE. TOYOTA IS AWARE OF THIS ISSUE, BUT SO FAR THERE HAVEN'T BEEN ENOUGH PROBLEMS, APPARENTLY, TO JUSTIFY A SAFETY RECALL. SEEMS LIKE A VERY SERIOUS THING - AND IT IS JUST A MATTER OF GOOD FORTUNE ON TOYOTA'S PART THAT THERE HAVE NOT BEEN FATALITIES (TO MY KNOWLEDGE). *TR

NHTSA ODI #10676340

118,989 miles · Jan 18, 2015
Hybrid Propulsion System

THE ELECTRIC HYBRID PUMP FAILED ON 01/08/2013 AND WAS REPLACED BY THE TOYOTA DEALER WHICH WAS UNDER RECALL, AND LESS THAN 13 THOUSAND MILES AND 4 MONTHS LATER (05/13/14), THE SAME PART FAILED AGAIN AND THIS TIME I WAS CHARGED OVER $700 TO HAVE IT REPLACED AGAIN. *TR

NHTSA ODI #10676264

117,000 miles · Jan 14, 2015
Structure

THE LATCH COVER ON THE HATCHBACK HAS DETERIORATED AND IS ALMOST COMPLETELY MELTED AWAY. IN WARM WEATHER IT IS INCREDIBLY STICKY AND ANYTHING THAT TOUCHES IT GETS BLACK GOO ON IT, AND THE GOO IS HARD TO REMOVE FORM HANDS OR ANYTHING ELSE. IT HAS BEEN HARD TO OPEN FOR MORE THAN A YEAR, AND HAS GOTTEN SO BAD THAT WE HAVE HAD TO R…

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THE LATCH COVER ON THE HATCHBACK HAS DETERIORATED AND IS ALMOST COMPLETELY MELTED AWAY. IN WARM WEATHER IT IS INCREDIBLY STICKY AND ANYTHING THAT TOUCHES IT GETS BLACK GOO ON IT, AND THE GOO IS HARD TO REMOVE FORM HANDS OR ANYTHING ELSE. IT HAS BEEN HARD TO OPEN FOR MORE THAN A YEAR, AND HAS GOTTEN SO BAD THAT WE HAVE HAD TO REPLACE IT TODAY AT A COST OF $285. I EMAILED TOYOTA CUSTOMER SERVICE MONTHS AGO ABOUT THE PROBLEM, AND THEY SAID THEY HAVE NEVER HEARD THIS IS AN ISSUE ON THEIR VEHICLES. *TR

NHTSA ODI #10672441

87,000 miles · Jan 12, 2015
Traction Control System

I HAVE REPORTED THIS ISSUE TO THIS WEBSITE IN THE PAST. THE TRACTION CONTROL DISABLES THE DRIVE WHEELS INCONSISTENTLY AND ARBITRARILY UNDER MANY CIRCUMSTANCES, OFTEN RESULTING IN A REAL SAFETY HAZARD. IT CAN HAPPEN WHEN STARTING FROM A STOP ON DRY OR WET PAVEMENT OR WHEN HITTING SMALL BUMPS/HOLES AT LOW SPEEDS (25-45 MPH). TH…

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I HAVE REPORTED THIS ISSUE TO THIS WEBSITE IN THE PAST. THE TRACTION CONTROL DISABLES THE DRIVE WHEELS INCONSISTENTLY AND ARBITRARILY UNDER MANY CIRCUMSTANCES, OFTEN RESULTING IN A REAL SAFETY HAZARD. IT CAN HAPPEN WHEN STARTING FROM A STOP ON DRY OR WET PAVEMENT OR WHEN HITTING SMALL BUMPS/HOLES AT LOW SPEEDS (25-45 MPH). THIS IS EXTREMELY FRIGHTENING WHEN TRYING TO PULL INTO TRAFFIC FROM A STOP ON DRY PAVEMENT - POWER IS CUT, SLOWING ENTRY INTO MOVING TRAFFIC AND INCREASING ACCIDENT POTENTIAL. THE LOCAL TOYOTA DEALER TELLS US THAT NOTHING CAN BE DONE ABOUT IT. SURELY IT'S A SERIOUS ENOUGH HAZARD THAT NEEDS TO BE ADDRESSED. *TR

NHTSA ODI #10671739

150,000 miles · Jan 5, 2015
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2008 TOYOTA PRIUS. THE CONTACT STATED THAT THE CHECK ENGINE WARNING LIGHT REMAINED ILLUMINATED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THE COOLANT CONTROL VALVE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

NHTSA ODI #10670251

80,000 miles · Jan 5, 2015
Electrical System

OUR CAR WAS EXHIBITING A SERIOUS DEFECT THAT TOYOTA HAS ALREADY FOUND AND DOCUMENTED ON THEIR SITE, SAYING THAT THEY ARE DOING AN EXTENDED WARRANTY TO CORRECT THE PROBLEM. HOWEVER, THEY HAVE GROSSLY MISMANAGED THIS EXTENDED WARRANTY BY NOT PROVIDING THE PART AT ALL OR PERHAPS AT SOME FAR FUTURE TIME (WE STILL DON'T KNOW WHEN WE …

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OUR CAR WAS EXHIBITING A SERIOUS DEFECT THAT TOYOTA HAS ALREADY FOUND AND DOCUMENTED ON THEIR SITE, SAYING THAT THEY ARE DOING AN EXTENDED WARRANTY TO CORRECT THE PROBLEM. HOWEVER, THEY HAVE GROSSLY MISMANAGED THIS EXTENDED WARRANTY BY NOT PROVIDING THE PART AT ALL OR PERHAPS AT SOME FAR FUTURE TIME (WE STILL DON'T KNOW WHEN WE WILL GET OUR CAR BACK, PERHAPS MONTHS OR NEVER). WHEN WORD GETS OUT THAT CUSTOMERS WHO BRING THEIR CAR IN TO GET FIXED HAVE NO IDEA WHEN THEY GET THEIR CAR BACK, THEY WILL INSTEAD KEEP DRIVING THE CAR WITH THE HIGHLY DANGEROUS DEFECT. THE DEFECT IS THE COMBINATION METER, WHICH CONTROLS THE DASHBOARD INDICATORS. WHEN IT GOES DOWN, NONE OF THE DASHBOARD INDICATORS WORK AND THE DRIVER DOES NOT KNOW WHAT GEAR HE OR SHE IS IN, HOW MUCH GASOLINE IS IN THE TANK, WHAT SPEED THE CAR IS GOING, ETC. THESE ARE THE CARS THAT TOYOTA IS LEAVING ON THE ROAD BECAUSE THEY ARE YET AGAIN INCOMPETENTLY MANAGING A SAFETY DEFECT. THIS COULD LEAD TO SERIOUS INJURIES AND DEATHS. I SPOKE TO [XXX] AT TOYOTA TODAY (JANUARY 5, 2015), AND, BASED ON THE CONVERSATION, TOYOTA COULD CARE LESS WHETHER THIS IS HANDLED RIGHT OR NOT. SHE DID NOT SEEM THE LEAST BIT ALARMED, AND INDICATED THAT THEIR COURSE OF ACTION WAS TO DO NOTHING. THE DEALER ORDERED THE PART LAST MONDAY, BUT, ACCORDING TO THE DEALER, TOYOTA'S TRACKING OF THIS PART IS COMPLETELY DISORGANIZED. TOYOTA HAS NO IDEA WHEN IT WENT OUT AND IS IGNORING THE TRACKING INFORMATION PROVIDED BY THE SHIPPER (APPARENTLY UPS) SO THE CUSTOMERS HAVE NO IDEA WHEN THEY GET THEIR CARS BACK. CUSTOMERS ARE NOT GIVEN LOANER CARS. IF THEY TURN THEIR CARS IN TO BE FIXED, THEY CANNOT GO TO WORK. THEREFORE, THEY WILL DRIVE WITH THE DANGEROUS DEFECT. ALSO, CAR OWNERS ARE NOT BEING NOTIFIED OF THE DEFECT. THEY ONLY FIND OUT THE HARD WAY, PERHAPS RIGHT BEFORE AN ACCIDENT. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10670237

73,500 miles · Jan 4, 2015
EnginePower Train

THE CAR MOVES FROM DRIVE TO NEUTRAL MODE. I PUT THE CAR IN "D" AND IT SUDDENLY MOVED BACK TO "N". KEEP THE LEVER HELD ON "D" AND YOU CAN DRIVE, OTHERWISE IT SWITCHES BACK TO "N". HAPPENED 3 TO 4 TIMES TODAY. VERY SCARED IF THIS HAPPENS WHEN DRIVING ON THE FREEWAY OR GETTING STARTED AT A TRAFFIC LIGHT AS THE CAR BEHIND MAY…

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THE CAR MOVES FROM DRIVE TO NEUTRAL MODE. I PUT THE CAR IN "D" AND IT SUDDENLY MOVED BACK TO "N". KEEP THE LEVER HELD ON "D" AND YOU CAN DRIVE, OTHERWISE IT SWITCHES BACK TO "N". HAPPENED 3 TO 4 TIMES TODAY. VERY SCARED IF THIS HAPPENS WHEN DRIVING ON THE FREEWAY OR GETTING STARTED AT A TRAFFIC LIGHT AS THE CAR BEHIND MAY NOT HAVE ENOUGH SPACE OR INDICATION OF THE VEHICLE SLOWING DOWN BECAUSE OF LOSS OF ACCELERATOR. *TR

NHTSA ODI #10670009

Mileage unknown · Jan 4, 2015
Electrical SystemExterior LightingVisibility/wiper

THE DRIVER HEADLAMP TURNS OFF AFTER APPROX 5 MINUTES OF USE. CAN TURN LIGHTS OFF THEN ON AGAIN TO RESTART HEADLAMP. I FIRST TOOK TO DEALER AFTER PURCHASING USED BECAUSE OF THIS PROBLEM AND THEY DID NOT MENTION WHAT I HAVE RECENTLY LEARNED IS A KNOWN DEFECT. THIS HAS BEEN OCCURRING FOR THE LAST TWO YEARS. CHANGING BULB FIXES PROB…

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THE DRIVER HEADLAMP TURNS OFF AFTER APPROX 5 MINUTES OF USE. CAN TURN LIGHTS OFF THEN ON AGAIN TO RESTART HEADLAMP. I FIRST TOOK TO DEALER AFTER PURCHASING USED BECAUSE OF THIS PROBLEM AND THEY DID NOT MENTION WHAT I HAVE RECENTLY LEARNED IS A KNOWN DEFECT. THIS HAS BEEN OCCURRING FOR THE LAST TWO YEARS. CHANGING BULB FIXES PROBLEM FOR A WHILE BUT PROBLEM RE-OCCURS. THIS ISSUE IS A MAJOR SAFETY ISSUE, AND TOYOTA IS CHARGING EXORBITANT RATES TO REPLACE THE HEADLAMPS. I AM AFRAID TO DRIVE MY CAR AT NIGHT OR FOR LONG DISTANCES. THIS PROBLEM NEEDS A PERMANENT FIX! *TR

NHTSA ODI #10669928

Official recalls

4

12V536000 · Engine And Engine Cooling; Hybrid Propulsion System: Inverter

Nov 14, 2012

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.

Consequence & remedy

Consequence: The corroded coil wire may break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This may increase the risk of a vehicle crash.

Remedy: Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Additional source detail variants (2)

Hybrid Propulsion System: Inverter

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.

Consequence: The corroded coil wire may break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This may increase the risk of a vehicle crash.

Remedy: Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Engine And Engine Cooling

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.

Consequence: The corroded coil wire may break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This may increase the risk of a vehicle crash.

Remedy: Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

12V537000 · Steering; Steering:gear Box:shaft Sector

Nov 14, 2012

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.

Consequence & remedy

Consequence: Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Additional source detail variants (2)

Steering:gear Box:shaft Sector

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.

Consequence: Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Steering

Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.

Consequence: Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

09V388000 · Vehicle Speed Control:accelerator Pedal

Oct 5, 2009

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2010 PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Consequence & remedy

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: TOYOTA FILED AN AMENDED DEFECT REPORT ON NOVEMBER 25, 2009, STATING THAT DEALERS WILL MODIFY THE ACCELERATOR PEDAL AND, ON CERTAIN VEHICLES, ALTER THE SHAPE OF THE FLOOR SURFACE UNDER THE PEDAL. THESE CHANGES ADDRESS THE RISK OF PEDAL ENTRAPMENT DUE TO INTERFERENCE WITH THE FLOOR MAT. REDESIGNED ACCELERATOR PEDALS WILL BECOME AVAILABLE BEGINNING IN APRIL 2010 AND DEALERS WILL REPLACE ANY MODIFIED PEDAL WITH THE NEW PEDAL IF DESIRED. ALSO, DEALERS WILL REPLACE ANY GENUINE TOYOTA OR LEXUS ALL-WEATHER FLOOR MATS WITH REDESIGNED ALL-WEATHER MATS, OR REPURCHASE THE PREVIOUS MATS FROM OWNERS WHO DO NOT WANT THE NEW ONES. ADDITIONALLY, SOFTWARE MODIFICATIONS WILL BE INSTALLED ON CAMRY, AVALON AND LEXUS ES 350, IS 350 AND IS 250 MODELS THAT WILL ENSURE THAT THE BRAKE OVERRIDES THE ACCELERATOR IN THE EVENT BOTH BRAKE AND ACCELERATOR PEDALS ARE APPLIED. TOYOTA WILL BEGIN MAILING LETTERS TO OWNERS ON DECEMBER 31, 2009. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331, LEXUS AT 1-800-255-3987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP13001 · Intermediate Steering Shaft Separation

Opened Feb 21, 2013 · Closed Apr 8, 2020

Status: closed (inferred from source dates) · Steering; Steering:column; Steering:linkages

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606

Additional source detail variants (3)

Steering:column

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606

Steering:linkages

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606

Steering

The Office of Defects Investigation (ODI) received a January 2013 defect petition requesting that it open an investigation on Model Year (MY) 2004-2009 Toyota Prius vehicles to address a possible manufacturing safety defect related to the steering column intermediate shaft.During the defect petition evaluation, ODI: 1.Reviewed the petition and its enclosures; 2.Reviewed the subject steering system layout; 3.Examined the Petition Vehicle?s history, including its repair history; 4.Reviewed and followed-up potentially related consumer complaints; 5.Assessed Safety Recalls 06V-188 and 12V-537; and, 6.Requested and examined complaint, claim, field report, service history, and warranty information from Toyota.ODI's review revealed that the petition vehicle had been recalled (Recall 06V188) to remedy a defect in the system identified in the petition with the remedy taking place prior to the failure that prompted the petition. Circumstances point to incorrect reassembly of the petitioner's vehicle by those who performed the recall remedy.ODI examined the issues raised by this petition to identify any related safety defect trend in the general subject vehicle population.That review identified a low rate of related consumer complaints (twenty-five over a eight year period from a population of over 600,000 vehicles) and no pattern that would identify either a safety defect not already covered by the two existing steering safety recalls by Toyota or a systematic problem with either recall remedy.Based on this evaluation, ODI does not believe that additional investigation will lead to a finding that a defect related to motor vehicle safety exists in the subject vehicles. Therefore, in view of the need to allocate and prioritize NHTSA?s limited resources to best accomplish the agency's safety mission, the petition is denied. The denial of this petition does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take further action if warranted by the circumstances.For more information, see the Federal Register notice in the public file for this action (https://www.nhtsa.gov/recalls#vehicle, select NHTSA ID, enter: DP13001)The ODI reports cited above can be reviewed on-line (https://www.nhtsa.gov/recalls#vehicle) under the following NHTSA ID numbers:10407520, 10418710, 10429551, 10473654, 10478195, 10478053, 10437229, 10489425, 10510722, 10639984, 10648277, 10499778, 10712626, 10723196, 10787530, 10808124, 10838803, 11071646, 11098144, 11099507, 11102659, 11160767, 11192607, 11287550, 11287606