2024 Toyota Highlander

I have been experiencing a gas smell issue with my Toyota Highlander near the rear of the car by gas cap area upon putting in gas and driving. The smell starts typically when it’s a hot day outside and I only usually get half a tank worth of gas. After getting gas and driving about 15-30 mins. Is when the smell of gas starts. I recently took my car it to the local Toyota dealership and they checked the purge valve, fuel canister and EVAP system. The technician did state that the fuel rail failed slightly. But overall, they stated there no codes after testing and the technician did state he smelled the gas faintly. But that since there are no codes to pinpoint an issue they cannot fix or figure out the issue. Please figure out this issue, as this is a real concern to have this issue and drive this car with myself and family in it.

Driving the vehicle a strong smell of fuel vapor is noticeable coming from rear driver side of vehicle by rear door and fuel cap area. This happens when car is driven for long periods of time or on hot days. I drive my car daily and it happens every day. Smell gets so bad it gets in to the cabin area. Causing me to get headaches or light headed feeling making it unsafe to drive. I have taken vehicle to the dealership but nothing was done. The only thing they said they could do is clean and disinfect my AC vents. This issue has been on going since I bought the vehicle brand new 0 miles when I purchased it. There are no warning lamps or messages that appear when the issue starts. After returning home I have to park my car out side for a few hours until the fuel smell goes away and it is safe to park in my garage. I have talked to other people who own the 2024 Highlander and they have stated they to have experienced the same issue also taking it back to the dealership but no fix for the issue. Please have Toyota find a fix for this issue it is a huge safety concern for the people and the environment for the amount of fuel vapors that this car releases.

There is a strong odor of gasoline coming from the car, to the point where the fumes are so strong they’re entering our home and making it very unsafe. We brought the vehicle to the Toyota dealership, and they said they couldn’t do anything about it. Keep in mind the car is still under warranty. Upon doing further research from Reddit, this seems to be a common issue with 2023+ Highlander and Grand Highlander models; however, Toyota is refusing to correct these issues. This is a hazard to say the least and something needs to be done asap!

What component or system failed or malfunctioned, and is it available for inspection upon request? THE CAR SMELLS OF GASOLINE, ESPECIALLY WHEN IT IS HOT OUTSIDE. THE SMELL TRAVELS IN THE CAR AND MAKES ME SMELL LIKE GAS AND ALSO THROUGH THE AIRV ENTS WHEN PARKED IN THE GARAGE. I DO NOT OVERFILL THE GAS TANK. How was your safety or the safety of others put at risk? WE ARE INHALING GASOLINE SMELLS ALL THE TIME AND IT IS UNSAFE Has the problem been reproduced or confirmed by a dealer or independent service center? NO THE DEALER AND THE INDEPENDENT CONTRACTOR SAY THEY CANNOT FIND THE PROBLEM BUT THEY DO SMELL THE GAS Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? THE TOYOTA DEALERSHIP AND INDEPENDENT CONTRACTOR HAVE LOOKED AT IT Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? NO WARNING LIGHTS HAVE APPEARED DURING THE TIMES WE SMELL THE GAS