IllustrationThe driver side rear passenger door can not be opened,either by remote or manually. This poses a threat to the safety of passengers in the rear seat area in the event of a crash. First responders would need to take other measures to tend to any injured passengers.
2016 Toyota Highlander
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2016 Toyota Highlander do not stand out strongly from the model-year median of 186.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Highlander years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
340–25K
2425–50K
1050–75K
375–100K
0100–150K
0150K+
71 reports with mileage · 39 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Service Brakes. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Air Bags. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
14 crash reports1 fire reports7 injury reports
Structure complaints
4 reportsDRIVING ON HIGHWAY AND SUNROOF EXPLODED. SOUNDED LIKE A GUN SHOT.
I LOADED A KAYAK THAT IS ABOUT 13' LONG AND WEIGHS 60 LBS. ONTO MY TOYOTA FACTORY CROSSBARS. WHEN DRIVING ON THE FREEWAY WE HEARD CRACKING AND POPPING NOISES. THINKING IT WAS THE STRAPS IN THE WIND, I PULLED OVER ONLY TO FIND THE STRAPS SECURE. WE WERE ON A TRIP AND KEPT GOING. AFTER HEARING THE NOISE ON AND OFF WE GOT TO OU…
Read full complaint
I LOADED A KAYAK THAT IS ABOUT 13' LONG AND WEIGHS 60 LBS. ONTO MY TOYOTA FACTORY CROSSBARS. WHEN DRIVING ON THE FREEWAY WE HEARD CRACKING AND POPPING NOISES. THINKING IT WAS THE STRAPS IN THE WIND, I PULLED OVER ONLY TO FIND THE STRAPS SECURE. WE WERE ON A TRIP AND KEPT GOING. AFTER HEARING THE NOISE ON AND OFF WE GOT TO OUR DESTINATION AND FOUND A WARPED ROOF AND DENTS IN THE ROOF. THIS SHOULD NOT HAPPEN TO A ROOF OF A VEHICLE. I WOULD EXPECT THE CROSS BARS TO FAIL BEFORE THAT WOULD HAPPEN. AFTER A FEW ATTEMPTS, TOYOTA FINALLY HAD AN AREA REP. LOOK AT IT. THEY OFFERED TO HAVE PAINLESS DENT REMOVAL OR $1,000 OFF OF ANOTHER TOYOTA. I DIDN'T WANT EITHER OPTION. THE PDR WOULD HAVE DONE NOTHING AND THE DAMAGE WOULD COME RIGHT BACK. THEY WERE NOT BELIEVING ME THAT CARRYING A LOAD ON THE CROSSBARS DID THAT. WELL, I SWEPT IT UNDER THE RUG FOR A FEW MONTHS AND THIS FALL I HAD TO CARRY A 2X10 BOARDS ON TOP AND AGAIN, WITH FREEWAY SPEEDS DID IT AGAIN. NOW AT CHRISTMAS TIME, WE CUT A TREE DOWN AND LOADED IT ON TOP AND AGAIN, MORE NOISES AND NOW THERE IS MORE DAMAGE THAN THE FIRST PICTURES I TOOK THE FIRST TIME IT HAPPENED AND THE CREASES AND DENTS ARE DEEPER. SOMETHING IS STRUCTURALLY NOT RIGHT WITH MY 16' TOYOTA HIGHLANDER AND TOYOTA WILL DO NOTHING TO HELP. I'M OUT OF OPTIONS AND I HOPE SOMEONE AT NHTSA CAN HELP! I HAVE A $40K SUV THAT I CONSIDER A LEMON. (SEE ATTACHED FOR MORE INFORMATION AND MY ATTEMPTS TO ASK TOYOTA FOR HELP) THANKS! [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).'*JB
I WAS IN A PARKING LOT TRYING TO PARK MY CAR I PUT MY FOOT ON THE BREAK TO STOP THE CAR AND PUT INTO REVERSE AND THE CAR ACCELERATED INSTEAD OF STOPPING. THE HARDER I PUSHED THE BREAKS THE FASTER IT ACCELERATED AND HIT THE CAR PARKED IN FRONT OF ME.
Official recalls
216V775000 · Electrical System:wiring; Service Brakes, Hydraulic:fluid
Oct 24, 2016
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Highlander vehicles manufactured May 26, 2016, to September 16, 2016. The brake fluid level sensor may not be connected to the wire harness, preventing the sensor from detecting the brake fluid level. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 135, "Light Vehicle Brake Systems."
Consequence & remedy
Consequence: If the brake fluid level is low and is not detected, the braking performance may be decreased, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will inspect and, as necessary, connect the wire harness to the sensor, free of charge. The recall began November 14, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this G03.
Additional source detail variants (2)
Electrical System:wiring
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Highlander vehicles manufactured May 26, 2016, to September 16, 2016. The brake fluid level sensor may not be connected to the wire harness, preventing the sensor from detecting the brake fluid level. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 135, "Light Vehicle Brake Systems."
Consequence: If the brake fluid level is low and is not detected, the braking performance may be decreased, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will inspect and, as necessary, connect the wire harness to the sensor, free of charge. The recall began November 14, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this G03.
Service Brakes, Hydraulic:fluid
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Highlander vehicles manufactured May 26, 2016, to September 16, 2016. The brake fluid level sensor may not be connected to the wire harness, preventing the sensor from detecting the brake fluid level. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 135, "Light Vehicle Brake Systems."
Consequence: If the brake fluid level is low and is not detected, the braking performance may be decreased, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will inspect and, as necessary, connect the wire harness to the sensor, free of charge. The recall began November 14, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this G03.
16V420000 · Equipment:other:labels
Jun 9, 2016
Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2016 Toyota Camry and Highlander, 2015-2016 Toyota Tundra, Scion FR-S, and tC vehicles. The Load Carrying Capacity Modification Label may not reflect the correct added weight of the installed accessories. As a result, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims for Passenger Cars."
Consequence & remedy
Consequence: An incorrect label may lead an owner to overload the vehicle, increasing the risk of a crash.
Remedy: SET will notify owners, and provide a corrected label for placement over the inaccurate label, free of charge. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.