← New search

2011 Toyota Highlander

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2011 Toyota Highlander do not stand out strongly from the model-year median of 186.5.

About this comparison →

When problems were reported

Mileage at the reported incident

144 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility/wiper. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports0 fire reports7 injury reports

What owners actually said

181 reports
80,000 miles · Feb 10, 2020
Steering

CLUNKING AND CLICKING WHEN TURNING THE WHEEL. TSB FROM TOYOTA CALLS FOR INTERMEDIATE STEERING SHAFT REPLACEMENT, BUT TOYOTA WILL NOT WARRANTY REPLACEMENT OF THE FAULTY PART. HUNDREDS OF COMPLAINTS ONLINE WITH THIS SAME ISSUE.

NHTSA ODI #11308129

87,000 miles · Jan 8, 2020
Service Brakes

I WAS PARKING MY CAR AT A PARKING LOT. I ATTEMPTED TO STOP THE CAR (IT WAS ABOUT 2MPH) WHILE APPLYING BRAKE AND MY CAR DID NOT STOP, RATHER IT ACCELERATED, I PUSHED BRAKE AND DID NOT WORK, IT JUMPED ON THE CURB. I RELEASED BRAKE, REAPPLIED AND CHANGED TO PARKING MODE IMMEDIATELY AND IT STOPPED. THIS ISSUE HAS HAPPENED THIRD TIM…

Read full complaint

I WAS PARKING MY CAR AT A PARKING LOT. I ATTEMPTED TO STOP THE CAR (IT WAS ABOUT 2MPH) WHILE APPLYING BRAKE AND MY CAR DID NOT STOP, RATHER IT ACCELERATED, I PUSHED BRAKE AND DID NOT WORK, IT JUMPED ON THE CURB. I RELEASED BRAKE, REAPPLIED AND CHANGED TO PARKING MODE IMMEDIATELY AND IT STOPPED. THIS ISSUE HAS HAPPENED THIRD TIME WITH THIS CAR. WHEN CAR IS ABOUT TO SLOW DOWN AND STOP, THAT TIME BRAKE DON'T WORK AND CAR ACCELERATE FURTHER. BRAKE PEDAL WAS VIBRATING WHEN IT WAS A SNOW ON THE ROAD WHEN I WAS TRYING TO STOP AT STOPLIGHT AND IT ACCELERATE. THIS IS VERY VERY DANGEROUS AND UNSAFE. I HAVE READ SEVERAL SAME COMPLAINTS ONLINE. THIS IS A DEFINITE MANUFACTURER DEFECTS AND MUST BE RECALLED IMMEDIATELY. LUCKILY SO FAR, I HAVE NOT HIT ANYTHING BUT NOW AFTER THE PARKING LOT INCIDENT I AM AFRAID.

NHTSA ODI #11298033

150,000 miles · Dec 11, 2019
Air BagsCrash

TL* THE CONTACT OWNED A 2011 TOYOTA HIGHLANDER. WHILE DRIVING ON THE HIGHWAY, THE VEHICLE HYDROPLANED AROUND A CORNER AND WENT INTO A SMALL EMBANKMENT. THE VEHICLE T-BONED THE CENTER BARRIER OF THE FREEWAY. NONE OF THE AIR BAGS DEPLOYED. MOST OF THE FRONT END WAS CRASHED IN AND THE DRIVER'S SIDE WAS SEVERELY DAMAGED. THE ENGINE …

Read full complaint

TL* THE CONTACT OWNED A 2011 TOYOTA HIGHLANDER. WHILE DRIVING ON THE HIGHWAY, THE VEHICLE HYDROPLANED AROUND A CORNER AND WENT INTO A SMALL EMBANKMENT. THE VEHICLE T-BONED THE CENTER BARRIER OF THE FREEWAY. NONE OF THE AIR BAGS DEPLOYED. MOST OF THE FRONT END WAS CRASHED IN AND THE DRIVER'S SIDE WAS SEVERELY DAMAGED. THE ENGINE AND RADIATOR WERE PUSHED FAR BACK FROM THEIR ORIGINAL POSITIONS. THE VEHICLE WAS TOWED AND INSPECTED BY THE INSURANCE COMPANY THEN BY AN INDEPENDENT MECHANIC. THE CONSENSUS WAS THAT THE VEHICLE WOULD BE DEEMED DESTROYED. A POLICE REPORT WAS FILED AND THERE WERE NO INJURIES. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE CAUSE OF THE FAILURE WAS UNKNOWN. THE FAILURE MILEAGE WAS 150,000.

NHTSA ODI #11288500

158,298 miles · Dec 11, 2019
Power TrainService BrakesVehicle Speed Control

DRIVING ON A CITY STREET AT ABOUT 35 MILES PER HOUR I WAS HEADING HOME WITH MY KIDS (5 Y.O. AND 7 Y.O.) WHEN THE VEHICLE DECELERATED AND LOST POWER WHILE I WAS DRIVING IN TRAFFIC, I WAS FORTUNATE THAT THE CARE ROLLED LONG ENOUGH TO PULL OVER TO A SAFE SPOT WITH MY CHILDREN AND CALL FOR A TOW. LIGHTS THAT CAME ON CHECK HYBRID SYS…

Read full complaint

DRIVING ON A CITY STREET AT ABOUT 35 MILES PER HOUR I WAS HEADING HOME WITH MY KIDS (5 Y.O. AND 7 Y.O.) WHEN THE VEHICLE DECELERATED AND LOST POWER WHILE I WAS DRIVING IN TRAFFIC, I WAS FORTUNATE THAT THE CARE ROLLED LONG ENOUGH TO PULL OVER TO A SAFE SPOT WITH MY CHILDREN AND CALL FOR A TOW. LIGHTS THAT CAME ON CHECK HYBRID SYSTEM, CHECK BRAKE SYSTEM, CHECK 4WD SYSTEM, AND THE CHECK ENGINE LIGHT CAME ON. AFTER THE VEHICLE WAS INSPECTED AT TOYOTA OF CERRITOS I WAS INFORMED THAT THE MASTER MECHANIC HAD TO PLACE A TICKET WITH TOYOTA MOTOR COMPANY TO FIGURE OUT THE ISSUE DUE TO ALL THE CODES THAT WERE LOGGED AFTER THE DIAGNOSTIC. TOYOTA MOTOR INFORMED MECHANIC IT WAS HYBRID INVERTER FAILURE. THIS COULD OF BEEN A HORRIBLE SITUATION HAD I BEEN DRIVING ON THE FREEWAY AND MY CAR SUDDENLY STOPPED FUNCTION LIKE IT DID ON THE EVENING OF 11/05/2019.

NHTSA ODI #11288492

122,000 miles · Dec 3, 2019
Electrical SystemElectronic Stability Control (esc)Steering

WHILE DRIVING ON THE HIGHWAY IN CRUISE CONTROL AND NO CHECK ENGINE LIGHT VEHICLE LOST POWER STEERING SPEEDOMETER READINGS. REPORTED ABS BRAKE MALFUNCTION, BRAKE MALFUNCTION. OVER THE NEXT 45 MINUTES WHILE IN ROUTE TO A TOYOTA DEALER VEHICLE INTERMITTENTLY LOST POWER STEERING AND SPEEDOMETER READINGS. ALL MALFUNCTIONS HAPPENED WI…

Read full complaint

WHILE DRIVING ON THE HIGHWAY IN CRUISE CONTROL AND NO CHECK ENGINE LIGHT VEHICLE LOST POWER STEERING SPEEDOMETER READINGS. REPORTED ABS BRAKE MALFUNCTION, BRAKE MALFUNCTION. OVER THE NEXT 45 MINUTES WHILE IN ROUTE TO A TOYOTA DEALER VEHICLE INTERMITTENTLY LOST POWER STEERING AND SPEEDOMETER READINGS. ALL MALFUNCTIONS HAPPENED WITH NO WARNING.

NHTSA ODI #11286609

98,812 miles · Oct 22, 2019
Steering

STEERING SHAFT U JOINT MAKES CLUNKING NOISE. DEALER ADVISED IMMEDIATE REPLACEMENT AS THIS IS A SAFETY CONCERN.

NHTSA ODI #11270223

5 miles · Sep 28, 2019
Electronic Stability Control (esc)Steering

THERE IS A PROBLEM WITH MY POWER STEERING WHEEL, IT'S STIFF AND I UNABLE TO CONTROL IT WHEN ON THE ROAD. WHEN DRIVING ON THE FREEWAY WITH HIGH SPEED, THE STEERING WHEEL SWAY LEFT OR RIGHT AND I UNABLE TO CONTROL IT BACK TO STRAIGHT. ALSO, WHEN MAKING A TURN THE STEERING WHEEL NOT REFLEXES, FAST ENOUGH FOR ME TO MAKE A TURN. FOR …

Read full complaint

THERE IS A PROBLEM WITH MY POWER STEERING WHEEL, IT'S STIFF AND I UNABLE TO CONTROL IT WHEN ON THE ROAD. WHEN DRIVING ON THE FREEWAY WITH HIGH SPEED, THE STEERING WHEEL SWAY LEFT OR RIGHT AND I UNABLE TO CONTROL IT BACK TO STRAIGHT. ALSO, WHEN MAKING A TURN THE STEERING WHEEL NOT REFLEXES, FAST ENOUGH FOR ME TO MAKE A TURN. FOR INSTANCE, WHENEVER I MAKE A RIGHT TURN AND THEN TRY TO STRAIGHTEN THE VEHICLE BACK TO STRAIGHT, THE STEERING WHEEL DOES NOT REFLEX BACK ENOUGH THAT IT LEADS ME TO HIT THE CURB DAMAGING FRONT WHEEL RIM. SINCE, THE PROBLEM KEEPS ON OCCURRING, AS I GET WORRIED I TOOK IT TO THE DEALERSHIP REPAIR SHOP TWICE WITHIN THE PERIOD OF 2 MONTHS. THE FIRST TIME, I TOOK IT IN THE MECHANIC STATES THAT PROBABLY HAS A PROBLEM WITH THE ALIGNMENT, SO I PAID THE FOR THE PERFORMANCE. AND IT DIDN'T HELP AT ALL. THEN THE SECOND TIME, I TOOK IT BACK TO THE DEALERSHIP REPAIR SHOP AGAIN, I TOLD THEM THAT THE ALIGNMENT DIDN'T HELP AT ALL AND ALSO I SPECIFY THAT THE PROBLEM IS THE STEERING WHEEL THEN I LEFT THE VEHICLE THE WHOLE DAY FOR THE REPAIR SHOP TO FIX IT. LATER, WHEN I WENT TO PICK IT UP, THEY STATED THAT THEY CORRECTED THE CRADLE AND DO THE ALIGNMENT 4 TIMES AND I TOOK THE CAR OUT HOME. THE VEHICLE STILL HAD THE PROBLEM THAT I HAD WHEN I TOOK THE CAR IN TO REPAIR, THEN I DROVE BACK TO THE DEALERSHIP AND TOLD THE MECHANIC. THEN THE MECHANIC DROVE THE CAR WITH ME IN THE CAR, AND HE TOLD ME THE PROBLEM IS THE ELECTRIC STEERING WHEEL AND THERE NO WAY HE COULD DO ANYTHING ABOUT IT. THEN I ASKED HIM IF I TOOK IT TO ANY OTHER SHOP WILL THAT HELP. HE SAID NO, THERE NO SHOPS THAT COULD FIX IT. HE ALSO SAID THAT I JUST HAVE TO PUT UP WITH IT. BUT, IT IS MY LIFE OR EVER MY FAMILY MEMBERS LIFE ON THE ROAD. SO, I'M REALLY WORRIED AND I DON'T HAVE MONEY TO REPLACE WITH A NEW CAR RIGHT NOW. THE CAR HAS NEVER BEEN IN AN ACCIDENT BEFORE, I BOUGHT IT NEW FROM THE DEALERSHIP.

NHTSA ODI #11258713

85,000 miles · Sep 16, 2019
EnginePower Train

MY 2011 TOYOTA HIGHLANDER V6 AWD SUFFERED A SUDDEN OIL COOLER PIPE FAILURE/RUPTURE LEADING TO CATASTROPHIC ENGINE FAILURE/DAMAGE AT APPROXIMATELY 85,000 MILES. THIS IS A KNOWN DEFECT WITH CERTAIN 2008-2011 HIGHLANDERS AND WAS THE SUBJECT OF A SERVICE BULLETIN AND EVENTUALLY A WARRANTY ENHANCEMENT (ZE2) STARTING IN 2014, BUT WE W…

Read full complaint

MY 2011 TOYOTA HIGHLANDER V6 AWD SUFFERED A SUDDEN OIL COOLER PIPE FAILURE/RUPTURE LEADING TO CATASTROPHIC ENGINE FAILURE/DAMAGE AT APPROXIMATELY 85,000 MILES. THIS IS A KNOWN DEFECT WITH CERTAIN 2008-2011 HIGHLANDERS AND WAS THE SUBJECT OF A SERVICE BULLETIN AND EVENTUALLY A WARRANTY ENHANCEMENT (ZE2) STARTING IN 2014, BUT WE WERE NEVER NOTIFIED OF THIS ISSUE VIA MAIL OR BY THE TOYOTA DEALER AT WHICH THE VEHICLE IS REGULARLY SERVICED. THE VEHICLE WAS TRAVELING ON THE HIGHWAY WHEN THE PROBLEM OCCURRED. THE VEHICLE WAS THEN TOWED TO THE DEALERSHIP WHERE IT WAS FOUND THAT THE SUDDEN LOSS OF OIL HAD CAUSED CATASTROPHIC ENGINE DAMAGE DUE TO A BENT ROD FROM RUNNING WITHOUT OIL. AS THIS PROBLEM CAN LEAD TO MAJOR SAFETY ISSUES DUE TO SUDDEN LOSS OF POWER (NOT TO MENTION THE POTENTIAL FOR SEVERAL THOUSAND DOLLARS IN DAMAGE IF A COMPLETE ENGINE REPLACEMENT IS NEEDED) A MANDATORY RECALL SHOULD BE PERFORMED.

NHTSA ODI #11255713

72,000 miles · Aug 27, 2019
Electrical System

SINCE LAST YEAR, WHILE VEHICLE IS IN MOTION THE REAR HATCH SENSOR BEGAN GOING ON. LIGHT AND SENSOR GO ON WHEN THE TEMPERATURE OUTSIDE IS HIGH AND WHEN THE CAR IS TURNING. THIS IS ONLY FOR THE REAR HATCH. I HAVE RESEARCHED ONLINE AND SEE THIS IS A PROBLEM WITH THIS MAKE AND MODEL OF VEHICLE. THE ISSUE IS THE SENSOR CONNECTED TO T…

Read full complaint

SINCE LAST YEAR, WHILE VEHICLE IS IN MOTION THE REAR HATCH SENSOR BEGAN GOING ON. LIGHT AND SENSOR GO ON WHEN THE TEMPERATURE OUTSIDE IS HIGH AND WHEN THE CAR IS TURNING. THIS IS ONLY FOR THE REAR HATCH. I HAVE RESEARCHED ONLINE AND SEE THIS IS A PROBLEM WITH THIS MAKE AND MODEL OF VEHICLE. THE ISSUE IS THE SENSOR CONNECTED TO THE HATCH LOCK. THIS IS A SAFETY ISSUE WHILE DRIVING.

NHTSA ODI #11251845

64,000 miles · Aug 24, 2019
Air BagsUnknown Or OtherVehicle Speed Control

FRONT PASSENGER AIRBAG LIGHT OFF. EVEN WHEN A PERSON IS SITTING ON THE SEAT. CRUISE CONTROL ALSO STOPPED WORKING, LIGHT WOULDN'T EVEN COME ON. POWER LOCKING SYSTEM ALSO CEASED WORKING.

NHTSA ODI #11246249

Official recalls

5

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

15V689000 · Visibility:power Window Devices And Controls

Oct 22, 2015

Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.

Consequence & remedy

Consequence: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.

Remedy: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.

14V743000 · Seats:front Assembly:seat Heater/cooler

Nov 19, 2014

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

Consequence & remedy

Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.

Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

13V123000 · Equipment:other:labels

Apr 9, 2013

Southeast Toyota is recalling certain model year 2008 and 2010-2013 Toyota Tundra, 2010-2012 Rav4, 2012 Toyota Sequoia, 2010-2011 Toyota Corolla, 2010-2011 Toyota Camry and Camry Hybrid, 2010-2013 Toyota Highlander and Highlander Hybrid, 2010-2013 Toyota FJ Cruiser, 2011 Toyota Land Cruiser, 2010-2013 Toyota Venza, 2010-2011 Toyota 4Runner, 2010-2013 Toyota Tacoma, 2011-2012 Toyota Sienna, 2012 Toyota Prius, 2013 Scion FR-S, 2011 Scion XD, 2011 Scion XB, and 2012 Scion TC vehicles. These vehicles were sold with labels that were outside the allowable one percent of accuracy of actual weight added. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) Number 110, "Tire Selection and Rims."

Consequence & remedy

Consequence: An inaccurate label could lead to owners overloading their vehicles and tires. An overloaded vehicle can result in a tire failure which may result in a vehicle crash, personal injury, or property damage.

Remedy: Southeast Toyota will notify owners and provide a corrected label with instructions concerning its installation. A small group of the affected vehicles will need additonal remedies which are still being developed. The recall began on May 28, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

13V014000 · Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seats

Jan 16, 2013

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence & remedy

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Additional source detail variants (2)

Seats

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Air Bags:frontal:sensor/control MODULE-INACTIVE

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA18006 · Steering Column Separation

Opened Nov 16, 2018 · Closed Apr 2, 2024

Status: closed (inferred from source dates) · Steering; Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Additional source detail variants (2)

Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Steering

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

PE18005 · Upper Steering Column Separation

Opened May 4, 2018 · Closed Nov 20, 2018

Status: closed (inferred from source dates) · Steering; Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Additional source detail variants (2)

Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Steering

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.