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2011 Toyota Highlander

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2011 Toyota Highlander do not stand out strongly from the model-year median of 186.5.

About this comparison →

When problems were reported

Mileage at the reported incident

144 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility/wiper. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports0 fire reports7 injury reports

What owners actually said

181 reports
63,000 miles · Oct 1, 2014
Visibility/wiper

DRIVER-SIDE SUN VISOR BROKE AND FAILED TO STAY IN UP POSITION, BLOCKING DRIVER'S VIEW OF ROAD AND CREATING A DISTRACTION. CAR WAS BROUGHT INTO DEALERSHIP FOR REPAIRS ON 16 AUGUST BUT SERVICE PERSONNEL INDICATED THAT THEY HAD NO VISORS IN STOCK. ORDERED ONE THAT DAY BUT COULD NOT GET THE PART UNTIL MID SEPT. PEOPLE AT THE DEA…

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DRIVER-SIDE SUN VISOR BROKE AND FAILED TO STAY IN UP POSITION, BLOCKING DRIVER'S VIEW OF ROAD AND CREATING A DISTRACTION. CAR WAS BROUGHT INTO DEALERSHIP FOR REPAIRS ON 16 AUGUST BUT SERVICE PERSONNEL INDICATED THAT THEY HAD NO VISORS IN STOCK. ORDERED ONE THAT DAY BUT COULD NOT GET THE PART UNTIL MID SEPT. PEOPLE AT THE DEALERSHIP INDICATED THAT THEY WERE HAVING TROUBLE GETTING THE PART BECAUSE THIS WAS A NATIONWIDE PROBLEM AND SUPPLIER COULD NOT KEEP UP WITH DEMAND. *TR

NHTSA ODI #10640662

32,800 miles · Sep 26, 2014
Visibility/wiper

DRIVER SIDE SUN VISOR SUDDENLY DROPS BLOCKING VIEW ALMOST HITTING A DEER ON THE ROAD. SUN VISOR (NOT USE OFTEN) IS NOW LOOSE AND WILL NOT GO BACK IN PLACE. SUN VISOR NOW BLOCKS VIEW WHICH DRAMATICALLY INCREASE THE PROBABILITY OF AN ACCIDENT THAT COULD BE FATAL. *TR

NHTSA ODI #10639482

25,000 miles · Sep 15, 2014
Power Train

WHEN MAKING A LEFT OR RIGHT HAND TURN FROM A STOP OR BARELY MOVING AND APPLYING THE GAS PEDAL SLOWLY, THE CAR ACTS LIKE IT GOING TO STALL. I SAY "ACTS" BECAUSE IF THE ENGINE STALLS, IT WOULD BE DIFFICULT TO BRAKE OR STEER. THE ENGINE HAS NOT STOPPED IN THESE CASES; IT SEEMS LIKE THE TRANSMISSION IS TRYING TO SHIFT UP OR DOWN BUT…

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WHEN MAKING A LEFT OR RIGHT HAND TURN FROM A STOP OR BARELY MOVING AND APPLYING THE GAS PEDAL SLOWLY, THE CAR ACTS LIKE IT GOING TO STALL. I SAY "ACTS" BECAUSE IF THE ENGINE STALLS, IT WOULD BE DIFFICULT TO BRAKE OR STEER. THE ENGINE HAS NOT STOPPED IN THESE CASES; IT SEEMS LIKE THE TRANSMISSION IS TRYING TO SHIFT UP OR DOWN BUT CANNOT MAKE UP ITS MIND AND JUST COASTS (SCARY IF ONCOMING TRAFFIC IS CLOSING THE GAP). MAKING LEFT HAND TURNS ARE THE MOST DANGEROUS SINCE YOU ARE LOOKING FOR A BREAK IN THE ONCOMING TRAFFIC BEFORE COMPLETING THE TURN; ONCOMING CARS TEND NOT TO SLOW DOWN WHEN THEY SEE YOU MAKING A TURN IN FRONT OF THEM. *TR

NHTSA ODI #10633417

Mileage unknown · Sep 6, 2014
Unknown Or Other

THE SPRING IN THE DRIVER'S SIDE SUN VISOR BROKE AND IT NOW HANGS DOWN. IT WON'T STAY UP OR IN A POSITION TO BLOCK THE SUN. WE HAVE A BUNGY CORD TO HOLD IT OUT OF OUR LINE OF VISION BUT CANNOT USE IT. IT STILL HANGS DOWN A LITTLE AND "POPS OUT" FREQUENTLY BLOCKING VISION. VERY DANGEROUS. NOT UNDER WARRANTY I AM TOLD. *TR

NHTSA ODI #10631254

40,000 miles · Sep 2, 2014
Electrical System

THERE ARE TWO ISSUES WITH MY 2011 HIGHLANDER. I PURCHASED THIS VEHICLE 1 YEAR AGO AND AM QUITE UPSET ABOUT THE ISSUES AND THE MONEY THAT I NEED TO PUT INTO IT. I AM ACTUALLY LOOKING INTO TRADING THIS VEHICLE AS, AFTER SPENDING 26K ON IT, I SHOULDN'T BE DEALING WITH OR PAYING FOR THESE ISSUES. TOYOTA HAS BEEN NONEXISTENT IN OFFER…

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THERE ARE TWO ISSUES WITH MY 2011 HIGHLANDER. I PURCHASED THIS VEHICLE 1 YEAR AGO AND AM QUITE UPSET ABOUT THE ISSUES AND THE MONEY THAT I NEED TO PUT INTO IT. I AM ACTUALLY LOOKING INTO TRADING THIS VEHICLE AS, AFTER SPENDING 26K ON IT, I SHOULDN'T BE DEALING WITH OR PAYING FOR THESE ISSUES. TOYOTA HAS BEEN NONEXISTENT IN OFFERING REMEDIES. I HAVE ONLY EVER OWNED TOYOTAS (2 CAMRYS AND 1 HIGHLANDER) AND PROBABLY WILL NEVER OWN ONE AGAIN. THANKS TOYOTA!!! - THE ALARM CONSTANTLY GOES OFF FOR NO APPARENT REASON. I AM UNABLE TO LOCK THE DOORS ON THE VEHICLE OTHERWISE THE ALARM WILL GO OFF EVERY 30 MINUTES TO 1 HOUR. TOYOTA WANTS TO CHARGE $130 JUST TO LOOK AT THE VEHICLE. THIS IS A KNOWN ISSUE THAT PRESENTS ITSELF IN EVERY TOYOTA FORUM. THERE SHOULD BE A RECALL ON THIS. - THE BOLTS THAT CONNECT THE WINDOW TO THE CONTRAPTION THAT ROLLS UP AND DOWN THE WINDOW ALL HAVE FALLEN OFF. THIS COST ME 150 TO FIX ON JUST ONE WINDOW. THE BOLTS LOOSEN BY THEMSELVES AND FALL OFF. THIS TOO HAS BEEN LISTED ON MANY TOYOTA FORUMS AND SHOULD HAVE A RECALL. *TR

NHTSA ODI #10630089

48,000 miles · Aug 23, 2014
Steering

STARTED THE CAR. POWER STEERING WAS GONE!! IT HAD JUST GONE OUT!!! THANK GOD I WAS IN TOWN. I HAD JUST GONE OVER MOUNTAIN ROAD WHERE I COULD HAVE GONE OVER A CLIFF AND BEEN KILLED. I WAS ABLE TO TAKE THE CAR WITH HORRIBLE DIFFICULTY TO A MECHANIC ACROSS THE STREET AND THEY CALLED THE TOYOTA DEALER AND THEY TOLD THEM TO DISCO…

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STARTED THE CAR. POWER STEERING WAS GONE!! IT HAD JUST GONE OUT!!! THANK GOD I WAS IN TOWN. I HAD JUST GONE OVER MOUNTAIN ROAD WHERE I COULD HAVE GONE OVER A CLIFF AND BEEN KILLED. I WAS ABLE TO TAKE THE CAR WITH HORRIBLE DIFFICULTY TO A MECHANIC ACROSS THE STREET AND THEY CALLED THE TOYOTA DEALER AND THEY TOLD THEM TO DISCONNECT THE BATTERY. THAT DIDN'T WORK. I HAD THE CAR TOWED TO THE TOYOTA DEALER WHEN THEY TOOK THE TOW IT SEEMED TO BE WORKING. THEY CHECKED IT AND WAS GIVEN AN "ALL SYSTEM OK" ON THE POWERTRAIN, CHASSIS, ELECTRICAL AND NETWORK SYSTEMS. THEY SAID IT WAS A "GLITCH" A GLITCH???? THIS IS A CAR I PAID $34,000 FOR AND I HAVE KEPT UP WITH ALL THE SCHEDULED MAINTENANCE. NOW I'M AFRAID TO DRIVE IT. IT WAS TERRIFYING. I HAVE TO DRIVE HOME FROM SAN LUIS OBISPO TO LANCASTER CA AND I'M SCARED TO DEATH. A GLITCH???? *TR

NHTSA ODI #10627741

26,500 miles · Jul 31, 2014
Air BagsInjury

I SWERVED TO AVOID HITTING A DEER. THE CAR WENT ONTO THE SHOULDER OF THE ROAD AND BACK ONTO THE ROAD. THE SIDE AIRBAGS DEPLOYED ON BOTH SIDES OF THE CAR. A LARGE PIECE OF PLASTIC, AT LEAST 2FT. IN LENGTH,FLEW OFF ON THE DRIVER'S SIDE CAUSING SEVERE CUTS,LACERATIONS,AND ABRASIONS TO MY LEFT ARM - THIS REQUIRED A TRIP THE EMERGE…

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I SWERVED TO AVOID HITTING A DEER. THE CAR WENT ONTO THE SHOULDER OF THE ROAD AND BACK ONTO THE ROAD. THE SIDE AIRBAGS DEPLOYED ON BOTH SIDES OF THE CAR. A LARGE PIECE OF PLASTIC, AT LEAST 2FT. IN LENGTH,FLEW OFF ON THE DRIVER'S SIDE CAUSING SEVERE CUTS,LACERATIONS,AND ABRASIONS TO MY LEFT ARM - THIS REQUIRED A TRIP THE EMERGENCY ROOM AT A LOCAL HOSPITAL WHERE MY ENTIRE ARM WAS TREATED. I CAN UNDERSTAND WHY THE AIRBAGS DEPLOYED BUT CANNOT ACCEPT THE FACT THAT I WAS INJURED BY FLYING PLASTIC DEBRIS...UPDATED 08/25/14 *BF UPDATED 09/2/2014 *JS

NHTSA ODI #10617902

41,000 miles · Jul 24, 2014
Service BrakesCrash

I WAS DRIVING ABOUT 40 MPH AND APPROACHING A LEFT TURN. I TRIED TO BRAKE THE CAR TO SLOW DOWN AND THE BRAKE DID NOT WORK. MY FOOT PUSHED ALL THE WAY DOWN AND SINCE I HAD 2 KIDS IN THE CAR I WAS REALLY CONCERNED THAT I COULD NOT STOP THE VEHICLE. I TRIED TO BRING THE CAR TO A STOP AND HIT THE SIDE WALK. THIS WAS NOT THE FIRST T…

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I WAS DRIVING ABOUT 40 MPH AND APPROACHING A LEFT TURN. I TRIED TO BRAKE THE CAR TO SLOW DOWN AND THE BRAKE DID NOT WORK. MY FOOT PUSHED ALL THE WAY DOWN AND SINCE I HAD 2 KIDS IN THE CAR I WAS REALLY CONCERNED THAT I COULD NOT STOP THE VEHICLE. I TRIED TO BRING THE CAR TO A STOP AND HIT THE SIDE WALK. THIS WAS NOT THE FIRST TIME OR THE LAST TIME IT HAPPENED. EVEN AFTER THE CAR HAS BEEN REPAIRED, THE BRAKES CONTINUE TO MALFUNCTION AT LEAST TWICE A WEEK. I APPLY THE BRAKES AND THE VEHICLE ACCELERATES AND THEN SLOWLY BRAKES, SOMETIMES DOES NOT BRAKE AT ALL. I HAVE REPORTED THIS TO TOYOTA AND THEY ARE DENYING THERE IS ANYTHING WRONG. I BELIEVE THERE IS SOME PROGRAMMING ISSUING WITH THE CAR AND THE BRAKES CONTINUE TO MALFUNCTION. I DON'T KNOW WHERE ELSE TO TURN. I HAVE 5 KIDS AND DRIVING AN UNSAFE CAR. *TR

NHTSA ODI #10616032

Mileage unknown · Jun 30, 2014
Visibility

2011 TOYOTA HIGHLANDER. CONSUMER WRITES IN REGARDS TO DRIVER SIDE SUN VISOR NO LONGER STAYS IN PLACE. *SMD

NHTSA ODI #10606298

100,000 miles · Jun 24, 2014
Electrical SystemVisibility/wiper

THE REAR HATCH DOOR SENSOR GOES OFF WHEN THE CAR MAKES A TURN OR IS DRIVEN OVER BUMP. THE DEALERSHIP SAID THE DOOR SENSOR SYSTEM MUST BE REPLACED AT AN ESTIMATED COST OF MORE THAN $700. ALSO, DRIVER'S SIDE VISOR DOES NOT STAY UP. COST TO REPLACE, $300. *TR

NHTSA ODI #10605602

Official recalls

5

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

15V689000 · Visibility:power Window Devices And Controls

Oct 22, 2015

Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.

Consequence & remedy

Consequence: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.

Remedy: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.

14V743000 · Seats:front Assembly:seat Heater/cooler

Nov 19, 2014

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

Consequence & remedy

Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.

Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

13V123000 · Equipment:other:labels

Apr 9, 2013

Southeast Toyota is recalling certain model year 2008 and 2010-2013 Toyota Tundra, 2010-2012 Rav4, 2012 Toyota Sequoia, 2010-2011 Toyota Corolla, 2010-2011 Toyota Camry and Camry Hybrid, 2010-2013 Toyota Highlander and Highlander Hybrid, 2010-2013 Toyota FJ Cruiser, 2011 Toyota Land Cruiser, 2010-2013 Toyota Venza, 2010-2011 Toyota 4Runner, 2010-2013 Toyota Tacoma, 2011-2012 Toyota Sienna, 2012 Toyota Prius, 2013 Scion FR-S, 2011 Scion XD, 2011 Scion XB, and 2012 Scion TC vehicles. These vehicles were sold with labels that were outside the allowable one percent of accuracy of actual weight added. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) Number 110, "Tire Selection and Rims."

Consequence & remedy

Consequence: An inaccurate label could lead to owners overloading their vehicles and tires. An overloaded vehicle can result in a tire failure which may result in a vehicle crash, personal injury, or property damage.

Remedy: Southeast Toyota will notify owners and provide a corrected label with instructions concerning its installation. A small group of the affected vehicles will need additonal remedies which are still being developed. The recall began on May 28, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

13V014000 · Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seats

Jan 16, 2013

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence & remedy

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Additional source detail variants (2)

Seats

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Air Bags:frontal:sensor/control MODULE-INACTIVE

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA18006 · Steering Column Separation

Opened Nov 16, 2018 · Closed Apr 2, 2024

Status: closed (inferred from source dates) · Steering; Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Additional source detail variants (2)

Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Steering

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

PE18005 · Upper Steering Column Separation

Opened May 4, 2018 · Closed Nov 20, 2018

Status: closed (inferred from source dates) · Steering; Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Additional source detail variants (2)

Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Steering

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.