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2006 Toyota Highlander

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Toyota Highlander do not stand out strongly from the model-year median of 186.5.

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When problems were reported

Mileage at the reported incident

199 reports with mileage · 78 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

29 crash reports4 fire reports19 injury reports

Vehicle Speed Control complaints

43 reports
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Mileage unknown · Apr 26, 2021
Service BrakesVehicle Speed Control

THE BRAKE ACTUATOR IS FAILING AND IS MAKING LOUD NOISES. THE CAR DOES NOT BRAKE NORMALLY. I HAVE REPORTED BRAKING PROBLEMS SINCE I BOUGHT THE VEHICLE IN 2007. WHEN IT HITS A BUMP IT ACCELERATES AND I MUST STAND ON THE BRAKES SO I DO NOT HIT SOMEONE. IT LURCHES FORWARD WHEN IT HITS A POTHOLE OR SOME KIND OF OBSTRUCTION IN THE ROA…

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THE BRAKE ACTUATOR IS FAILING AND IS MAKING LOUD NOISES. THE CAR DOES NOT BRAKE NORMALLY. I HAVE REPORTED BRAKING PROBLEMS SINCE I BOUGHT THE VEHICLE IN 2007. WHEN IT HITS A BUMP IT ACCELERATES AND I MUST STAND ON THE BRAKES SO I DO NOT HIT SOMEONE. IT LURCHES FORWARD WHEN IT HITS A POTHOLE OR SOME KIND OF OBSTRUCTION IN THE ROAD. WHEN I WORKED DOWN NEAR THE BUS STATION I WOULD HIT THE AREAS IN THE ROAD WHERE THE BUSES CREATED BUMPS IN THE ROADWAY AND IT WOULD LURCH FORWARD. I REPORTED THIS NUMEROUS TIMES AT NORTH BAKERSFIELD TOYOTA. I RECENTLY WENT IN TO REPORT THE NOISE I WAS HEARING AND THEY FINALLY FIGURED OUT THAT THE BRAKE ACTUATOR IS FAILING. I WAS TOLD THAT IT WAS NOT A HAZARD BUT THEY COULD NOT TELL ME WHEN IT WILL TOTALLY FAIL. I BELIEVE IT IS A SAFETY HAZARD AND THERE HAS BEEN A PROBLEM FROM DAY ONE

NHTSA ODI #11413884

199,000 miles · Mar 30, 2021
Service BrakesVehicle Speed Control

THE VSC LIGHT, ABS LIGHT, CHECK ENGINE LIGHT AND SOUND IS ARE ON. THE CODE IS BACK AS WELL C1391 FOR THIS BRAKE ACTUATOR. IT IS A WELL KNOWN PROBLEM WITH TOYOTAS . THIS WAS FIXED ONCE ALREADY BY TOYOTA DEALER AND FAILED AFTER 40K MILES AGAIN. HOW CAN A PART HAS FAILED AGAIN IN SUCH A SHORT TIME AND MILES? THIS IS A COMMON PROB…

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THE VSC LIGHT, ABS LIGHT, CHECK ENGINE LIGHT AND SOUND IS ARE ON. THE CODE IS BACK AS WELL C1391 FOR THIS BRAKE ACTUATOR. IT IS A WELL KNOWN PROBLEM WITH TOYOTAS . THIS WAS FIXED ONCE ALREADY BY TOYOTA DEALER AND FAILED AFTER 40K MILES AGAIN. HOW CAN A PART HAS FAILED AGAIN IN SUCH A SHORT TIME AND MILES? THIS IS A COMMON PROBLEM AND WE CAN'T GET HELP FROM TOYOTA COMPANY OTHER THAN TO PAY FOR THEIR LACK OF QUALITY ON PARTS? I CAN'T AFFORD $4000 PLUST TO FIX A PART THAT ONLY LASTED 40,000 MILES. WHEN IS TOYOTA GOING TO DO A RECALL ON THIS PART AND FIX IT FOR GOOD?

NHTSA ODI #11405584

172,560 miles · May 21, 2020
Electronic Stability Control (esc)Fuel/propulsion SystemSteering

ONCE AFTER PARKING AND THEN TWICE WHILE DRIVING ON A HIGHWAY, THE CHECK HYBRID SYSTEM LIGHT, THE VSC LIGHT, THE CHECK ENGINE LIGHT, AND THE CAUTION LIGHT ALL ILLUMINATED AND THE VEHICLE LOST ALL POWER INCLUDING STEERING ASSISTANCE . EACH TIME REQUIRING MULTIPLE KEY TURNS TO RESTART THE VEHICLE INTO LIMP HOME MODE. THIS VEHICLE H…

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ONCE AFTER PARKING AND THEN TWICE WHILE DRIVING ON A HIGHWAY, THE CHECK HYBRID SYSTEM LIGHT, THE VSC LIGHT, THE CHECK ENGINE LIGHT, AND THE CAUTION LIGHT ALL ILLUMINATED AND THE VEHICLE LOST ALL POWER INCLUDING STEERING ASSISTANCE . EACH TIME REQUIRING MULTIPLE KEY TURNS TO RESTART THE VEHICLE INTO LIMP HOME MODE. THIS VEHICLE HAS BEEN REPAIRED ONCE BEFORE FOR A SIMILAR ISSUE WHICH OCCURRED WHILE DRIVING UP A HILL IN MODERATE TRAFFIC. THE TANK IS FULL OF FUEL, THE TIRES ARE LESS THAN A YEAR OLD, AND THE VEHICLE UNDERGOES REGULAR MAINTENANCE(WHICH INCLUDES A NEW BATTERY AS THE ONE BOUGHT FROM TOYOTA HAD A FEW DEAD CELLS AFTER ONLY A YEAR OR TWO). I'VE READ MULTIPLE COMPLAINTS ABOUT THIS ONLINE WHILE SEARCHING FOR THE UNDERLYING ISSUE AND THERE SEEMS TO BE A RELATED RECALL THAT DOESN'T INCLUDE MY VIN. *TR

NHTSA ODI #11325484

Mileage unknown · Oct 9, 2018
Service BrakesVehicle Speed ControlCrashInjury

TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER. WHILE MAKING A TURN AT 5 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE VEHICLE ACCELERATED AT AN UNKNOWN SPEED. AS A RESULT, THE VEHICLE STRUCK A PEDESTRIAN. A POLICE REPORT WAS FILED. THE PEDESTRIAN SUFFERED INJURIES AND MEDICAL ATTENTION WAS REQUIRED. THE DEALER AND MANUFACTU…

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TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER. WHILE MAKING A TURN AT 5 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE VEHICLE ACCELERATED AT AN UNKNOWN SPEED. AS A RESULT, THE VEHICLE STRUCK A PEDESTRIAN. A POLICE REPORT WAS FILED. THE PEDESTRIAN SUFFERED INJURIES AND MEDICAL ATTENTION WAS REQUIRED. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. *JS

NHTSA ODI #11139259

208,000 miles · Jun 6, 2018
Vehicle Speed Control

THE VEHICLE ACCELERATES SEEMINGLY ON IT'S OWN. WHILE DRIVING IT PICKS UP SPEED THEN SLOWS DOWN SOME.

NHTSA ODI #11100158

Mileage unknown · Mar 1, 2018
Vehicle Speed Control

2006 TOYOTA HIGHLANDER. CONSUMER WRITES IN REGARDS TO VEHICLE SUDDEN ACCELERATION ACCIDENT. *SMD THE CONSUMER STATED THE VEHICLE ACCELERATED AND JUMPED A CURB AND HIT A BUILDING WHILE THE BRAKES WERE BEING DEPRESSED. *JS

NHTSA ODI #10845498

Mileage unknown · Apr 5, 2017
SteeringVehicle Speed Control

STEERING RECALL: I HAVE A 2006 TOYOTA HIGHLANDER HY WITH THE P/S (POWERS STEERING) LIGHT ON. I'VE BEEN TO TOYOTA TWICE IN THE PAST WEEK AND ONLY OWNED THE VEHICLE FOR 2 WEEKS. THEY SAY THEY CANNOT DO ANYTHING WITHOUT KNOWING THE PROBLEM AND I'VE TOLD THEM THE PROBLEM. THE VEHICLE ALSO TRIES TO ACCELERATE ON ITS ON WHEN AT A COM…

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STEERING RECALL: I HAVE A 2006 TOYOTA HIGHLANDER HY WITH THE P/S (POWERS STEERING) LIGHT ON. I'VE BEEN TO TOYOTA TWICE IN THE PAST WEEK AND ONLY OWNED THE VEHICLE FOR 2 WEEKS. THEY SAY THEY CANNOT DO ANYTHING WITHOUT KNOWING THE PROBLEM AND I'VE TOLD THEM THE PROBLEM. THE VEHICLE ALSO TRIES TO ACCELERATE ON ITS ON WHEN AT A COMPLETE STOP.

NHTSA ODI #10970680

151,247 miles · Mar 30, 2015
Equipment Adaptive/mobilityService BrakesVehicle Speed Control

AFTER AN SYNTHETIC OIL CHANGE AND REAR BRAKE JOB AT FIRESTONE A FEW DAYS EARLIER IN ATLANTA, I WAS DRIVING ALONG AND MY CHECK VSC SYSTEM LIGHT CAME ON. I THEN TOOK IT BACK TO FIRESTONE AND THEY PUT IT ON THE COMPUTER AND THERE WERE NO CODES; SUBSEQUENTLY THEY SUGGESTED THAT I TAKE IT TO THE DEALER FOR DIAGNOSIS. THE DIAGNOSIS AT…

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AFTER AN SYNTHETIC OIL CHANGE AND REAR BRAKE JOB AT FIRESTONE A FEW DAYS EARLIER IN ATLANTA, I WAS DRIVING ALONG AND MY CHECK VSC SYSTEM LIGHT CAME ON. I THEN TOOK IT BACK TO FIRESTONE AND THEY PUT IT ON THE COMPUTER AND THERE WERE NO CODES; SUBSEQUENTLY THEY SUGGESTED THAT I TAKE IT TO THE DEALER FOR DIAGNOSIS. THE DIAGNOSIS AT THE DEALER REVEALED THAT I NEEDED A NEW ABS ACCUMULATOR AND THIS COULD BE REPAIRED FOR $3,118. I WAS NOT INTERESTED IN SPENDING THIS AMOUNT SINCE THE PART HAS A KNOW DESIGN MANUFACTURERS DEFECT. I DECIDED TO DO SOME RESEARCH ON CLEARING THE CHECK VSC SYSTEM LIGHT AND FOLLOWED THE INSTRUCTIONS AND THE CODE CLEARED FOR ABOUT 9 DAYS AND REAPPEARED ON YESTERDAY FOR SOME REASON. WHAT CAN I DO? *TR

NHTSA ODI #10702733

150,500 miles · Jan 7, 2015
Service BrakesVehicle Speed Control

WAS DRIVING IN TRAFFIC WHEN AN ALARM SOUNDED AND SEVERAL DASHBOARD LIGHTS LIT UP. CENTER DISPLAY SAID "CHECK VSC SYSTEM". I TOOK IT TO THE DEALER WHO SAID THE ABS MODULE NEEDS TO BE REPLACED AT A COST $2,800. OTHER THAN A VIBRATION UNDER THE HOOD WHILE SLOWING DOWN THE CAR APPEARS TO BE OPERATING NORMALLY. THE ABS WARNING LI…

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WAS DRIVING IN TRAFFIC WHEN AN ALARM SOUNDED AND SEVERAL DASHBOARD LIGHTS LIT UP. CENTER DISPLAY SAID "CHECK VSC SYSTEM". I TOOK IT TO THE DEALER WHO SAID THE ABS MODULE NEEDS TO BE REPLACED AT A COST $2,800. OTHER THAN A VIBRATION UNDER THE HOOD WHILE SLOWING DOWN THE CAR APPEARS TO BE OPERATING NORMALLY. THE ABS WARNING LIGHT IS ON WHICH LEADS ME TO BELIEVE THE ABS MAYBE DISABLED. I WAS ABLE TO RUN A VSC DIAGNOSTIC AND PULLED CODE 45. GIVEN THE NUMBER OF REPORTED INCIDENTS FOR THIS FAILURE IT APPEARS TO BE A WIDE SPREAD PROBLEM. *TR

NHTSA ODI #10670837

85,000 miles · Oct 8, 2014
Electronic Stability Control (esc)Service BrakesVehicle Speed Control

COMPLAINT: 2006 BASE HIGHLANDER, FWD, 4 CYLINDERS. BRAKE SYSTEM (VSC, TRAC OFF, ABS & BRAKE) AND TPMS LIGHTS ON, DISABLING SAFETY FEATURES. 1)TPMS FLASHING LIGHT. ISSUE MAY HAVE BEEN IN-PROCESS SINCE DAY 1. IT REGULARLY CAME ON, RESET BY DEALERS AND EVENTUALLY SHOWED US HOW TO RESET OURSELVES. 2)BRAKE SYSTEM LIGHTS. ALL (4) C…

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COMPLAINT: 2006 BASE HIGHLANDER, FWD, 4 CYLINDERS. BRAKE SYSTEM (VSC, TRAC OFF, ABS & BRAKE) AND TPMS LIGHTS ON, DISABLING SAFETY FEATURES. 1)TPMS FLASHING LIGHT. ISSUE MAY HAVE BEEN IN-PROCESS SINCE DAY 1. IT REGULARLY CAME ON, RESET BY DEALERS AND EVENTUALLY SHOWED US HOW TO RESET OURSELVES. 2)BRAKE SYSTEM LIGHTS. ALL (4) CAME ON, DIAGNOSED AS LEFT REAR WHEEL SENSOR. DEALER QUOTED COST: $1000. REPLACEMENT DIDN'T WORK, WOUND UP REPLACING WHEEL HUB ASSEMBLY PIGTAIL. LASTED TWO (2) WEEKS, RE-DIAGNOSED AS ABS PUMP/CONTROL MODULE ASSEMBLY. DEALER QUOTED COST: $2500. WHILE THIS ITSELF IS RIDICULOUS, THE REPAIR COSTS WOULD EXCEED 1/8TH (13%) THE COST OF THE VEHICLE NEW! NOW, IN 2014, IT'S APPROXIMATELY (50%) OF THE CURRENT VEHICLES VALUE. THIS ISSUE HAS RECENTLY RESULTED IN SCREECHING TO A HALT IN DANGEROUS TRAFFIC. IT ESSENTIALLY NEGATES THE STAR SAFETY SYSTEM FEATURES, FOR VARIOUS ENVIRONMENTAL AND DRIVING CONDITIONS. THIS ISSUE CANNOT BE IGNORED ANY LONGER, SINCE IT'S THE TOPIC ON NUMEROUS WEB SITE FORUMS AND INQUIRIES AND EVEN SALVAGED USED PARTS ARE BEING SOLD BY MANY SITES FOR THIS PROBLEM. RECOMPENSE: REMUNERATION OF EXPENSES TO DATE AND FUTURE REPAIRS TO CORRECT THIS PROBLEM IS REQUESTED. REVIEW OF TSB AND/OR INVESTIGATION INTO RECALL CAMPAIGN TO FIX ALL AFFECTED VEHICLES. *TR

NHTSA ODI #10643291

Official recalls

7

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

14V743000 · Seats:front Assembly:seat Heater/cooler

Nov 19, 2014

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

Consequence & remedy

Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.

Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

11V112000 · Vehicle Speed Control:accelerator Pedal

Feb 24, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.

Consequence & remedy

Consequence: IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

10V499000 · Service Brakes, Hydraulic:foundation Components:master Cylinder

Oct 21, 2010

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS IS USED THAT ACTS AS LUBRICANTS FOR CERTAIN BRAKE SYSTEM COMPONENTS. IF REPLACEMENT BRAKE FLUID IS USED THAT DOES NOT CONTAIN SUCH POLYMERS, OR THAT CONTAINS ONLY SMALL AMOUNTS, A PART OF THE RUBBER SEAL LOCATED AT THE REAR OF THE BRAKE MASTER CYLINDER MAY BECOME DRY, AND THE SEAL MAY CURL DURING MOVEMENT OF THE PISTON. IF THIS OCCURS, A SMALL AMOUNT OF BRAKE FLUID COULD SLOWLY LEAK FROM THE SEAL INTO THE BRAKE BOOSTER.

Consequence & remedy

Consequence: A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKING PERFORMANCE INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 AND LEXUS AT 1-800-255-3987.

10V035000 · Equipment:other:labels

Feb 3, 2010

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

09V223000 · Equipment:other:labels

Jun 15, 2009

TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."

Consequence & remedy

Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ10003 · Unintended And Uncontrolled Acceleration

Opened Feb 16, 2010 · Closed Mar 1, 2011

Status: closed (inferred from source dates) · Electrical System:software; Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Additional source detail variants (6)

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

PE06055 · Sudden Loss Of Power Steering Assist

Opened Nov 21, 2006 · Closed Mar 28, 2007

Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PE06-055 BASED ON TWO COMPLAINTS OF LOSS OF EPS ASSIST IN 43,931 MY 2006 TOYOTA HIGHLANDER HYBRID VEHICLES.ONE OF THE COMPLAINTS ALLEGED THAT A LOSS IN POWER STEERING ASSIST RESULTED IN A CRASH.IN RESPONSE TO AN INFORMATION REQUEST LETTER FROM ODI, TOYOTA SUBMITTED INFORMATION ABOUT 6 ADDITIONAL CONSUMER COMPLAINTS, INCLUDING 2 ALLEGING CRASHES, AND 109 WARRANTY CLAIMS RELATED TO THE EPS ASSEMBLY IN THE SUBJECT VEHICLES.ODI?S ANALYSIS OF THE CRASH INCIDENTS REVEALED THAT EACH INCIDENT OF ALLEGED LOSS IN POWER STEERING ASSIST OCCURRED AT VERY LOW SPEEDS AND PRESENTED MINOR SAFETY CONSEQUENCES.TOYOTA'S RESPONSE ALSO IDENTIFIED THREE POTENTIAL ISSUES THAT COULD RESULT IN A LOSS OF EPS ASSIST IN THE SUBJECT VEHICLES.TWO OF THE CONDITIONS ARE RELATED TO ELECTRICAL CURRENT SURGES WITHIN THE EPS ECU.THE OTHER IS RELATED TO EPS MOTOR MAGNETS BECOMING DISLODGED BECAUSE OF POOR ADHESION.THE TWO ISSUES RELATED TO CURRENT SURGES CAN ONLY OCCUR WHEN THE VEHICLE IS BEING PARKED OR BEING OPERATED AT VERY LOW SPEEDS.THE THIRD ISSUE COULD THEORETICALLY OCCUR AT ANY SPEED, BUT OCCURS AS A RESULT OF A SPECIFIC TYPE OF IMPACT TO ONE OF THE FRONT WHEELS.TOYOTA STATES THAT IN ALL THREE CASES, AND DURING ANY LOSS OF POWER STEERING ASSIST TO THE VEHICLE, THE FRONT WHEELS CAN STILL BE DIRECTED WITHOUT ASSIST, MANUALLY, VIA THE STEERING WHEEL. ODI'S ANALYSIS OF THE COMPLAINT DATA AND OTHER INFORMATION SUBMITTED BY TOYOTA INDICATES THAT THERE IS A LOW OVERALL FAILURE RATE FOR ALL OF THE CONDITIONS COMBINED THAT CAN RESULT IN LOSS OF EPS IN THE SUBJECT VEHICLES (18 COMPLAINTS PER 100,000 VEHICLES AND A 0.2% WARRANTY CLAIM RATE) AND THERE IS NO EVIDENCE OF ANY FAILURE THAT COULD CAUSE A LOSS OF STEERING CONTROL.THE CHANGE IN STEERING EFFORT IS GREATEST AT VERY LOW SPEEDS WHEN THE STEERING IS AT OR NEAR END OF TRAVEL.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (2)

Steering:electric Power Assist System

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PE06-055 BASED ON TWO COMPLAINTS OF LOSS OF EPS ASSIST IN 43,931 MY 2006 TOYOTA HIGHLANDER HYBRID VEHICLES.ONE OF THE COMPLAINTS ALLEGED THAT A LOSS IN POWER STEERING ASSIST RESULTED IN A CRASH.IN RESPONSE TO AN INFORMATION REQUEST LETTER FROM ODI, TOYOTA SUBMITTED INFORMATION ABOUT 6 ADDITIONAL CONSUMER COMPLAINTS, INCLUDING 2 ALLEGING CRASHES, AND 109 WARRANTY CLAIMS RELATED TO THE EPS ASSEMBLY IN THE SUBJECT VEHICLES.ODI?S ANALYSIS OF THE CRASH INCIDENTS REVEALED THAT EACH INCIDENT OF ALLEGED LOSS IN POWER STEERING ASSIST OCCURRED AT VERY LOW SPEEDS AND PRESENTED MINOR SAFETY CONSEQUENCES.TOYOTA'S RESPONSE ALSO IDENTIFIED THREE POTENTIAL ISSUES THAT COULD RESULT IN A LOSS OF EPS ASSIST IN THE SUBJECT VEHICLES.TWO OF THE CONDITIONS ARE RELATED TO ELECTRICAL CURRENT SURGES WITHIN THE EPS ECU.THE OTHER IS RELATED TO EPS MOTOR MAGNETS BECOMING DISLODGED BECAUSE OF POOR ADHESION.THE TWO ISSUES RELATED TO CURRENT SURGES CAN ONLY OCCUR WHEN THE VEHICLE IS BEING PARKED OR BEING OPERATED AT VERY LOW SPEEDS.THE THIRD ISSUE COULD THEORETICALLY OCCUR AT ANY SPEED, BUT OCCURS AS A RESULT OF A SPECIFIC TYPE OF IMPACT TO ONE OF THE FRONT WHEELS.TOYOTA STATES THAT IN ALL THREE CASES, AND DURING ANY LOSS OF POWER STEERING ASSIST TO THE VEHICLE, THE FRONT WHEELS CAN STILL BE DIRECTED WITHOUT ASSIST, MANUALLY, VIA THE STEERING WHEEL. ODI'S ANALYSIS OF THE COMPLAINT DATA AND OTHER INFORMATION SUBMITTED BY TOYOTA INDICATES THAT THERE IS A LOW OVERALL FAILURE RATE FOR ALL OF THE CONDITIONS COMBINED THAT CAN RESULT IN LOSS OF EPS IN THE SUBJECT VEHICLES (18 COMPLAINTS PER 100,000 VEHICLES AND A 0.2% WARRANTY CLAIM RATE) AND THERE IS NO EVIDENCE OF ANY FAILURE THAT COULD CAUSE A LOSS OF STEERING CONTROL.THE CHANGE IN STEERING EFFORT IS GREATEST AT VERY LOW SPEEDS WHEN THE STEERING IS AT OR NEAR END OF TRAVEL.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Steering

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PE06-055 BASED ON TWO COMPLAINTS OF LOSS OF EPS ASSIST IN 43,931 MY 2006 TOYOTA HIGHLANDER HYBRID VEHICLES.ONE OF THE COMPLAINTS ALLEGED THAT A LOSS IN POWER STEERING ASSIST RESULTED IN A CRASH.IN RESPONSE TO AN INFORMATION REQUEST LETTER FROM ODI, TOYOTA SUBMITTED INFORMATION ABOUT 6 ADDITIONAL CONSUMER COMPLAINTS, INCLUDING 2 ALLEGING CRASHES, AND 109 WARRANTY CLAIMS RELATED TO THE EPS ASSEMBLY IN THE SUBJECT VEHICLES.ODI?S ANALYSIS OF THE CRASH INCIDENTS REVEALED THAT EACH INCIDENT OF ALLEGED LOSS IN POWER STEERING ASSIST OCCURRED AT VERY LOW SPEEDS AND PRESENTED MINOR SAFETY CONSEQUENCES.TOYOTA'S RESPONSE ALSO IDENTIFIED THREE POTENTIAL ISSUES THAT COULD RESULT IN A LOSS OF EPS ASSIST IN THE SUBJECT VEHICLES.TWO OF THE CONDITIONS ARE RELATED TO ELECTRICAL CURRENT SURGES WITHIN THE EPS ECU.THE OTHER IS RELATED TO EPS MOTOR MAGNETS BECOMING DISLODGED BECAUSE OF POOR ADHESION.THE TWO ISSUES RELATED TO CURRENT SURGES CAN ONLY OCCUR WHEN THE VEHICLE IS BEING PARKED OR BEING OPERATED AT VERY LOW SPEEDS.THE THIRD ISSUE COULD THEORETICALLY OCCUR AT ANY SPEED, BUT OCCURS AS A RESULT OF A SPECIFIC TYPE OF IMPACT TO ONE OF THE FRONT WHEELS.TOYOTA STATES THAT IN ALL THREE CASES, AND DURING ANY LOSS OF POWER STEERING ASSIST TO THE VEHICLE, THE FRONT WHEELS CAN STILL BE DIRECTED WITHOUT ASSIST, MANUALLY, VIA THE STEERING WHEEL. ODI'S ANALYSIS OF THE COMPLAINT DATA AND OTHER INFORMATION SUBMITTED BY TOYOTA INDICATES THAT THERE IS A LOW OVERALL FAILURE RATE FOR ALL OF THE CONDITIONS COMBINED THAT CAN RESULT IN LOSS OF EPS IN THE SUBJECT VEHICLES (18 COMPLAINTS PER 100,000 VEHICLES AND A 0.2% WARRANTY CLAIM RATE) AND THERE IS NO EVIDENCE OF ANY FAILURE THAT COULD CAUSE A LOSS OF STEERING CONTROL.THE CHANGE IN STEERING EFFORT IS GREATEST AT VERY LOW SPEEDS WHEN THE STEERING IS AT OR NEAR END OF TRAVEL.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.