← New search

2008 Toyota Highlander Hybrid

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

180 reports with mileage · 17 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 94 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electronic Stability Control (esc). Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports4 fire reports4 injury reports

Vehicle Speed Control complaints

18 reports
Clear category filter
296,000 miles · Jul 8, 2018
Air BagsElectronic Stability Control (esc)Vehicle Speed Control

THE ABS ,VSC ,CHECK ENGINE LIGHT COMING ON WHEN ACCELERATING. STATING TO PARK VEHICLE AND TAKE IT TO THE DEALER.

NHTSA ODI #11110097

159,000 miles · Mar 7, 2018
Electronic Stability Control (esc)Service BrakesVehicle Speed Control

IN AUGUST OF 2017 WE WERE DRIVING OUR 20088 TOYOTA HIGHLANDER HYBRID AND ALL OF SUDDEN THE DISPLAY WARNED OF ABS VSC MALFUNCTION AND TO PULL OVER OR TAKE CAR TO NEAREST DEALER, THE BRAKE PEDALS LOST COMPRESSION OR PRESSURE AND THE BRAKE WAS NOT WORKING HARDLY. TOOK TO THE MECHANIC SHOP THAT HAS BEEN DOING THE REGULAR MAINTENANC…

Read full complaint

IN AUGUST OF 2017 WE WERE DRIVING OUR 20088 TOYOTA HIGHLANDER HYBRID AND ALL OF SUDDEN THE DISPLAY WARNED OF ABS VSC MALFUNCTION AND TO PULL OVER OR TAKE CAR TO NEAREST DEALER, THE BRAKE PEDALS LOST COMPRESSION OR PRESSURE AND THE BRAKE WAS NOT WORKING HARDLY. TOOK TO THE MECHANIC SHOP THAT HAS BEEN DOING THE REGULAR MAINTENANCE, THEY PERFORMED DIAGNOSTICS AND STATED ABS MODULE NEEDED TO BE REPLACED. THEY ADVISE CAR WAS NOT SAFE TO DRIVE. CHECKED THIS WEBSITE AND CARCOMPLAINTS TO SEE MANY OTHER USERS SAME ISSUE, CONTACTED TOYOTA, THEY STATED THEY HAD NO RECALLS, ITS OUT OF WARRANTY, WE WOULD HAVE TO PAY THE $4000 TO HAVE FIXED, WE PAID FOR THE REPAIR OUT OF POCKET, WHICH WAS A FINANCIAL HIT FOR US. CONTACTED TOYOTA TODAY ABOUT REIMBURSEMENT FOR REPAIR COST, SAID THEY DONT HAVE IT RECALLED OR A CAMPAIGN FOR THE ISSUE, I STATED THIS WEBSITE WITH THE COMPLAINTS AND OTHER SITES, WAS BASICALLY TOLD UNTIL A RECALL IS ON THE ISSUE, WOULDNT BE REFUNDED.

NHTSA ODI #11076663

115,000 miles · Nov 12, 2015
Electronic Stability Control (esc)Service BrakesVehicle Speed ControlInjury

WHILE DRIVING ABS, VSC AND CHECK ENGINE LIGHT ILLUMINATED, I CONTINUED DRIVING (WAS 10 MILES FROM HOME ON FWY). FIVE MINUTES LATER I ENCOUNTERED TRAFFIC, TRAVELING AT 40-50 MPH I TOOK FOOT OFF GAS AND BEGAN TO APPLY BRAKES. BRAKES IMMEDIATELY SEIZED AND THE CAR STARTED TO SKID. I RELEASED THE BRAKES, THEN TRIED AGAIN, SAME RES…

Read full complaint

WHILE DRIVING ABS, VSC AND CHECK ENGINE LIGHT ILLUMINATED, I CONTINUED DRIVING (WAS 10 MILES FROM HOME ON FWY). FIVE MINUTES LATER I ENCOUNTERED TRAFFIC, TRAVELING AT 40-50 MPH I TOOK FOOT OFF GAS AND BEGAN TO APPLY BRAKES. BRAKES IMMEDIATELY SEIZED AND THE CAR STARTED TO SKID. I RELEASED THE BRAKES, THEN TRIED AGAIN, SAME RESULT. I PULLED TO SIDE OF FWY AND STOPPED. I DROVE SURFACE STREETS USING THE PARKING BRAKE WHEN I NEEDED TO STOP, UNTIL I GOT TO MY HOUSE. THAT EVENING AND THE NEXT MORNING I CHECKED TOE CARS OPERATION, IT DIDN'T MATTER IF I WAS TRAVELING IN FWD OR REVERSE, THE BRAKES IMMEDIATELY GRABBED AT THE SLIGHTEST APPLICATION OF THE PEDAL. I TOOK THE CAR TO A REPAIR SHOP, HE WITNESSED THE SAME CIRCUMSTANCE AND DID A COMPUTER DIAGNOSIS, WHICH INDICATED A NEW BRAKE ACTUATOR UNIT WAS NEEDED ($3000). MY PRIMARY CONCERN (AND MY MECHANIC'S) WAS THAT THERE WAS NO FAIL SAFE, IF THE UNIT MALFUNCTIONED I WOULD EXPECT THE ABS SYSTEM NOT TO WORK, NOT TO MAKE THE BRAKING SYSTEM COMPLETELY INOPERABLE. I NARROWLY AVOIDED BEING REAR-ENDED WHEN THEY MALFUNCTIONED ON THE FWY. I REPORTED THE PROBLEM TO TOYOTA MOTOR AS WELL (CASE #1511120583)

NHTSA ODI #10790072

111,141 miles · Sep 7, 2015
Fuel/propulsion SystemVehicle Speed Control

WHILE TRYING TO GET BACK ON THE FREEWAY, THE INDICATOR LIGHTS FOR THE ABS SYSTEM, THE VSB SYSTEM, THE 4WD SYSTEM AND ANTI-SKID SYSTEM CAME ON AND THE VEHICLE LOST ALL DRIVE POWER. IT DEFAULTED TO FAILSAFE/LIMP MODE EVEN THOUGH THE ENGINE WAS STILL RUNNING. THE CAR WILL START AND MOVE BUT WITHIN 60 SECONDS REVERTS TO FAIL SAFE …

Read full complaint

WHILE TRYING TO GET BACK ON THE FREEWAY, THE INDICATOR LIGHTS FOR THE ABS SYSTEM, THE VSB SYSTEM, THE 4WD SYSTEM AND ANTI-SKID SYSTEM CAME ON AND THE VEHICLE LOST ALL DRIVE POWER. IT DEFAULTED TO FAILSAFE/LIMP MODE EVEN THOUGH THE ENGINE WAS STILL RUNNING. THE CAR WILL START AND MOVE BUT WITHIN 60 SECONDS REVERTS TO FAIL SAFE MODE.

NHTSA ODI #10761919

143,000 miles · Mar 19, 2015
Service BrakesVehicle Speed Control

WHILE PULLING INTO A PARKING LOT I HEARD A LOUD WARNING INDICATOR INSIDE THE CAR AND IMMEDIATELY NOTICED THAT I LOST ABILITY TO BRAKE. I WAS ONLY TRAVELING 10 MPH OR LESS WHEN THIS OCCURRED AND WAS ABLE TO SLOWLY ROLL INTO A PARKING SPACE. THE ABS, VSC, AND STABILITY CONTROL LIGHTS WERE ALREADY ON, AND HAD BEEN FOR MONTHS. FRED …

Read full complaint

WHILE PULLING INTO A PARKING LOT I HEARD A LOUD WARNING INDICATOR INSIDE THE CAR AND IMMEDIATELY NOTICED THAT I LOST ABILITY TO BRAKE. I WAS ONLY TRAVELING 10 MPH OR LESS WHEN THIS OCCURRED AND WAS ABLE TO SLOWLY ROLL INTO A PARKING SPACE. THE ABS, VSC, AND STABILITY CONTROL LIGHTS WERE ALREADY ON, AND HAD BEEN FOR MONTHS. FRED HAAS TOYOTA DEALER IN HOUSTON, TX AREA RECOMMENDED HAVING THE ABS ACTUATOR REPLACED AT A COST OF $2700 FOR THE PART PLUS TAX AND LABOR. THE BRAKING SEEMED TO WORK FINE SO I CONTINUED TO DRIVE THE VEHICLE. THIS LATEST INCIDENT DISABLED THE BRAKES ALMOST ENTIRELY SO I HAD TO ADDRESS THE PROBLEM. NOW FRED HAAS TOYOTA SAYS ITS THE BRAKE PUMP AND WORN BRAKE PADS. THESE WERE REPLACED AT OVER $2600 AND THE BRAKES SEEM TO BE WORKING AS WELL AS BEFORE. BUT OF COURSE, ALL OF THE WARNING LIGHTS HAVE NOW TURNED BACK ON AND FRED HAAS STILL WANTS TO REPLACE THE ABS ACTUATOR AT $2700 PLUS TAX AND LABOR. I SEE THAT THE WORLD WIDE WEB HAS HUNDREDS OF EXAMPLES OF CONSUMERS IN MY PREDICAMENT AND EVEN A FEW COMPLAINTS OVER THE YEARS ON THIS SITE. CAN THIS FINALLY BE THOROUGHLY INVESTIGATED PLEASE? *TR

NHTSA ODI #10695422

107,263 miles · Oct 15, 2014
Service BrakesVehicle Speed Control

DRIVING AT A SPEED OF APPROXIMATELY 40 MPH AND SLOWING DOWN FOR A STOP SIGN. VSC, ABS, AND BRAKE MALFUNCTION WARNING LIGHTS CAME ON. BRAKES FUNCTIONED, BUT DEALER SAID THAT THE ACCUMULATOR AND BOOSTER ASSEMBLIES NEED TO BE REPLACED. *TR

NHTSA ODI #10644907

70,000 miles · May 21, 2014
Service BrakesVehicle Speed Control

AFTER PURCHASING THE CAR (OUR FIRST HYBRID) WE NOTICED THAT THE BRAKES WERE ACTING DIFFERENT WHEN SLOWING; WHILE SLOWING DOWN TO STOP AT A STOP LIGHT OR SIGN OR TO SLOW IN TRAFFIC, IF THE CAR IS UNDER 30 MPH AND HITS A BUMP THE BRAKES WILL RELEASE (WHILE YOUR FOOT IS ON THE BRAKES) AND THE CAR WILL LUNGE FORWARD EVEN THOUGH YOU…

Read full complaint

AFTER PURCHASING THE CAR (OUR FIRST HYBRID) WE NOTICED THAT THE BRAKES WERE ACTING DIFFERENT WHEN SLOWING; WHILE SLOWING DOWN TO STOP AT A STOP LIGHT OR SIGN OR TO SLOW IN TRAFFIC, IF THE CAR IS UNDER 30 MPH AND HITS A BUMP THE BRAKES WILL RELEASE (WHILE YOUR FOOT IS ON THE BRAKES) AND THE CAR WILL LUNGE FORWARD EVEN THOUGH YOUR FOOT IS PRESSING DOWN AND HAS NOT BEEN RELEASED. THIS HAS HAPPENED OVER THE PAST YEAR AND NO ONE CAN SEEM TO FIGURE OUT THE PROBLEM. THE BRAKES ARE NEW AND SEVERAL FORUMS HAVE BEEN READ IN REGARDS TO TRYING TO FIGURE OUT THE ISSUE. IT SEEMS THAT SEVERAL HYBRIDS EXPERIENCE THE SAME ISSUES. BRAKING UNDER 30, THE CAR WILL HIT A BUMP, BRAKES WILL RELEASE CAUSING THE CAR TO LUNGE FORWARD AND POSSIBLY CAUSING AN ACCIDENT. IT HAS HAPPENED ENOUGH THAT OUR FAMILY IS CONSIDERING TRADING IN THE CAR. WE HAVE ALMOST BEEN IN 10 PLUS ACCIDENTS BECAUSE WE ARE ALMOST STOPPED AT THE STOP SIGN AND THE CAR HITS A BUMP AND ACCELERATES INTO TRAFFIC COMING FROM THE LEFT/RIGHT. WITH CHILDREN IN THE BACK SEAT, THIS IS A HUGE CONCERN. WE HAVE SENT TOYOTA AN EMAIL ASKING FOR INSPECTION, HOWEVER THEY SAID THEY WOULD JUST LIKE TO HAVE OUR DEALER LOOK AT IT, HOWEVER THEY HAVE NOT BEEN NOTED OF THIS ISSUE IN THE PAST, WHEN CLEARLY THERE ARE HUNDREDS OF OTHERS THAT ARE HAVING THE SAME ISSUES AND THEY HAVE BEEN IN ACCIDENTS. I FIND IT VERY DIFFICULT TO BELIEVE THAT ACCELERATION/BREAK RELEASE WHEN HITTING A BUMP CAUSING THE CAR TO LUNGE FORWARD INTO MOVING TRAFFIC IS A SAFETY CONCERN WHEN THE BRAKES ARE PERFECTLY GOOD. WE WILL BE TRADING IN THE VEHICLE IF SOMETHING IS NOT DONE ABOUT IT SHORTLY, NOT ONLY ARE WE WORRIED ABOUT OUR FAMILY BUT WE ARE ALSO WORRIED ABOUT OTHERS WHO COULD BE INVOLVED. THIS ISSUE HAS NOTHING TO DO WITH THE BRAKES, THEY ARE GOOD, AND THE ISSUE IS STILL RE-OCCURRING. *TR

NHTSA ODI #10593307

116,992 miles · Aug 27, 2013
Power TrainVehicle Speed Control

I WAS DRIVING FROM MARYLAND BACK HOME TO NEW JERSEY AND THE VEHICLE COULD NOT ACCELERATE OR MOVE AT ALL WHEN IN GEARS. THE ENGINE WAS ON, HOWEVER THE CAR STOPPED MOVING. I WAS ON BACKROADS WITH LOW VISIBILITY SO NEIGHBORS AND OTHERS CAME OUT IMMEDIATELY TO PUSH THE CAR OFF THE ROAD SO IT WOULD NOT CREATE AN ACCIDENT. IT WA…

Read full complaint

I WAS DRIVING FROM MARYLAND BACK HOME TO NEW JERSEY AND THE VEHICLE COULD NOT ACCELERATE OR MOVE AT ALL WHEN IN GEARS. THE ENGINE WAS ON, HOWEVER THE CAR STOPPED MOVING. I WAS ON BACKROADS WITH LOW VISIBILITY SO NEIGHBORS AND OTHERS CAME OUT IMMEDIATELY TO PUSH THE CAR OFF THE ROAD SO IT WOULD NOT CREATE AN ACCIDENT. IT WAS TOWED TO THE DEALERSHIP AND WAS TOLD THAT IT WAS A FAULTY INVERTER ON THE HYBRID SYSTEM. AFTER RESEARCHING, I FOUND THAT THE PREVIOUS YEARS MODELS WERE RECALLED, HOWEVER 2008 MODEL WAS NOT. BUT AS I DO THE RESEARCH, IT APPEARS THAT NUMEROUS BUYERS OF THIS MODEL HAVE HAD THE SAME ISSUE. *TR

NHTSA ODI #10537481

88,000 miles · Mar 28, 2012
Vehicle Speed Control

TL* THE CONTACT OWNS A 2008 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE HESITATED WHILE ENGAGING THE BRAKES. AS A RESULT, THE VEHICLE SUDDENLY ACCELERATED ABNORMALLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DUPLICATE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILUR…

Read full complaint

TL* THE CONTACT OWNS A 2008 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE HESITATED WHILE ENGAGING THE BRAKES. AS A RESULT, THE VEHICLE SUDDENLY ACCELERATED ABNORMALLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DUPLICATE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 88,000 AND THE CURRENT MILEAGE WAS 89,000.

NHTSA ODI #10453386

58,805 miles · Dec 14, 2011
Service Brakes, HydraulicVehicle Speed Control

I WAS ON A SLIGHT INCLINE, AS I WAS APPROACHING A TRAFFIC LIGHT, I HIT THE BRAKES. WHILE I THOUGHT THE VEHICLE WAS GOING TO STOP, IT BEGAN TO ACCELERATE. I HIT THE BRAKES NUMEROUS TIMES AND EVENTUALLY CAME TO A STOP. WHEN I BROUGHT MY VEHICLE TO TOYOTA, THEY SIMPLY DISMISSED THE ISSUE INDIRECTLY SAYING I DIDN'T KNOW HOW TO DR…

Read full complaint

I WAS ON A SLIGHT INCLINE, AS I WAS APPROACHING A TRAFFIC LIGHT, I HIT THE BRAKES. WHILE I THOUGHT THE VEHICLE WAS GOING TO STOP, IT BEGAN TO ACCELERATE. I HIT THE BRAKES NUMEROUS TIMES AND EVENTUALLY CAME TO A STOP. WHEN I BROUGHT MY VEHICLE TO TOYOTA, THEY SIMPLY DISMISSED THE ISSUE INDIRECTLY SAYING I DIDN'T KNOW HOW TO DRIVE. I WAS THEN LOWBALLED WHEN I ATTEMPTED TO SELL THE VEHICLE BACK TO THEM. I'VE NOTICED [XXX] HAS BEEN ABLE TO RECREATE THE INCIDENT. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).*TR

NHTSA ODI #10439994

Official recalls

6

15V689000 · Visibility:power Window Devices And Controls

Oct 22, 2015

Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.

Consequence & remedy

Consequence: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.

Remedy: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.

13V396000 · Hybrid Propulsion System: Inverter

Sep 4, 2013

Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.

Consequence & remedy

Consequence: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.

12V491000 · Visibility:power Window Devices And Controls

Oct 10, 2012

Toyota is recalling certain model year 2007-2009 Camry, Camry Hybrid, RAV4, Corolla, Corolla Matrix, Tundra, Sequoia, Highlander, Highlander Hybrid, Yaris, Scion xB, Scion xD and Pontiac Vibe vehicles. The power window master switch assemblies in some of these vehicles were built using a less precise process for lubricating the internal components of the switch assemblies. Irregularities in this lubrication process may cause the power window master switch assemblies to malfunction and overheat.

Consequence & remedy

Consequence: If the switch overheats, it may melt, possibly resulting in a fire.

Remedy: Toyota will notify its owners, and dealers will inspect the switch and apply a special grease that inhibits heat build up or replace any switch damaged by the defect, free of charge. Toyota owners that experience a problem with a switch should not attempt to make repairs, but should contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331. General Motors will contact the Pontiac Vibe owners affected by this recall and GM dealers will inspect and repair switches as necessary. Those owners may contact Pontiac Customer Care at 1-800-762-2737.

11V245000 · Air Bags; Air Bags:side/window

Apr 21, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2007-2008 RAV4 VEHICLES. IN THE CURTAIN SHIELD AIRBAG (CSA) SYSTEM, THERE ARE TWO SENSORS IN THE AIRBAG SENSOR ASSEMBLY WHICH ARE DESIGNED TO DETECT VEHICLE ROLL ANGLE. IF ONE OF THESE SENSORS MALFUNCTIONS, THE AIRBAG WARNING LIGHT (MALFUNCTION INDICATOR LIGHT: MIL) WILL ILLUMINATE AND THE ROLL DETECTION SYSTEM WILL BE SUSPENDED; HOWEVER, THE AIRBAG CSA REMAINS AVAILABLE IN THE EVENT OF A SIDE CRASH. IF BOTH SENSORS FAIL NEARLY SIMULTANEOUSLY AFTER INITIAL AIRBAG SYSTEM CHECK, THE CSA AND THE SEAT BELT PRETENSIONER COULD BE INADVERTENTLY ACTIVATED.

Consequence & remedy

Consequence: INADVERTENT ACTIVATION OF THE CSA AND/OR THE SEAT BELT PRETENSIONER CAN CAUSE INJURY TO A VEHICLE OCCUPANT.

Remedy: TOYOTA WILL REPLACE THE AIRBAG SENSOR ASSEMBLY WITH A NEW ONE CONTAINING IMPROVED ROLL RATE SENSORS, FREE OF CHARGE. TOYOTA INTENDS TO SEND AN INTERIM OWNER NOTIFICATION TO OWNERS EARLY TO MID-MAY, 2011 WHEN SUFFICIENT PARTS AND REMEDY BECOMES AVAILABLE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Additional source detail variants (2)

Air Bags:side/window

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2007-2008 RAV4 VEHICLES. IN THE CURTAIN SHIELD AIRBAG (CSA) SYSTEM, THERE ARE TWO SENSORS IN THE AIRBAG SENSOR ASSEMBLY WHICH ARE DESIGNED TO DETECT VEHICLE ROLL ANGLE. IF ONE OF THESE SENSORS MALFUNCTIONS, THE AIRBAG WARNING LIGHT (MALFUNCTION INDICATOR LIGHT: MIL) WILL ILLUMINATE AND THE ROLL DETECTION SYSTEM WILL BE SUSPENDED; HOWEVER, THE AIRBAG CSA REMAINS AVAILABLE IN THE EVENT OF A SIDE CRASH. IF BOTH SENSORS FAIL NEARLY SIMULTANEOUSLY AFTER INITIAL AIRBAG SYSTEM CHECK, THE CSA AND THE SEAT BELT PRETENSIONER COULD BE INADVERTENTLY ACTIVATED.

Consequence: INADVERTENT ACTIVATION OF THE CSA AND/OR THE SEAT BELT PRETENSIONER CAN CAUSE INJURY TO A VEHICLE OCCUPANT.

Remedy: TOYOTA WILL REPLACE THE AIRBAG SENSOR ASSEMBLY WITH A NEW ONE CONTAINING IMPROVED ROLL RATE SENSORS, FREE OF CHARGE. TOYOTA INTENDS TO SEND AN INTERIM OWNER NOTIFICATION TO OWNERS EARLY TO MID-MAY, 2011 WHEN SUFFICIENT PARTS AND REMEDY BECOMES AVAILABLE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Air Bags

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2007-2008 RAV4 VEHICLES. IN THE CURTAIN SHIELD AIRBAG (CSA) SYSTEM, THERE ARE TWO SENSORS IN THE AIRBAG SENSOR ASSEMBLY WHICH ARE DESIGNED TO DETECT VEHICLE ROLL ANGLE. IF ONE OF THESE SENSORS MALFUNCTIONS, THE AIRBAG WARNING LIGHT (MALFUNCTION INDICATOR LIGHT: MIL) WILL ILLUMINATE AND THE ROLL DETECTION SYSTEM WILL BE SUSPENDED; HOWEVER, THE AIRBAG CSA REMAINS AVAILABLE IN THE EVENT OF A SIDE CRASH. IF BOTH SENSORS FAIL NEARLY SIMULTANEOUSLY AFTER INITIAL AIRBAG SYSTEM CHECK, THE CSA AND THE SEAT BELT PRETENSIONER COULD BE INADVERTENTLY ACTIVATED.

Consequence: INADVERTENT ACTIVATION OF THE CSA AND/OR THE SEAT BELT PRETENSIONER CAN CAUSE INJURY TO A VEHICLE OCCUPANT.

Remedy: TOYOTA WILL REPLACE THE AIRBAG SENSOR ASSEMBLY WITH A NEW ONE CONTAINING IMPROVED ROLL RATE SENSORS, FREE OF CHARGE. TOYOTA INTENDS TO SEND AN INTERIM OWNER NOTIFICATION TO OWNERS EARLY TO MID-MAY, 2011 WHEN SUFFICIENT PARTS AND REMEDY BECOMES AVAILABLE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

09V223000 · Equipment:other:labels

Jun 15, 2009

TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."

Consequence & remedy

Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

08V181000 · Seat Belts:rear/other

Apr 18, 2008

TOYOTA IS RECALLING 90,189 MY 2008 HIGHLANDER AND HIGHLANDER HYBRID PASSENGER VEHICLES EQUIPPED WITH A THIRD ROW SEAT. THESE VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." THE NON-DRIVER DESIGNATED SEATING POSITIONS (DSP) ON THESE VEHICLES IS EQUIPPED WITH SEAT BELT ASSEMBLIES THAT HAVE A FEATURE THAT CONVERTS THE RETRACTOR FROM AN EMERGENCY LOCKING RETRACTOR (ELR) TO AN AUTOMATIC LOCKING RETRACTOR (ALR). THE BELTS CONVERT TO THE ALR MODE AFTER THE WEBBING HAS BEEN FULLY WITHDRAWN FROM THE RETRACTOR. THE SYSTEM IS DESIGNED SO THAT AS THE BELT IS RELEASED INTO THE RETRACTOR, THE SYSTEM REMAINS IN THE ALR MODE SO THAT A CHILD RESTRAINT SYSTEM (CRS) CAN BE TIGHTLY SECURED.

Consequence & remedy

Consequence: HOWEVER, FOR THE TWO THIRD ROW DSP'S ON THESE VEHICLES, THE ALR MODE DEACTIVATES BEFORE THE WEBBING IS FULLY RETRACTED, SO THAT IT WILL NOT LOCK WHEN CERTAIN REAR-FACING CRS'S THAT HAVE A SHORT SEAT BELT ROUTING PATH ARE INSTALLED IN THE VEHICLE. THIS CAN ALLOW THE SEAT BELT WEBBING TO SPOOL OUT DURING NORMAL DRIVING MANEUVERS, WHICH COULD AFFECT THE STABILITY OF A CHILD RESTRAINT INSTALLED AT THOSE SEATING POSITIONS. AS SUCH, THIS COULD DISCOURAGE THE USE OF A CHILD RESTRAINT AND IN THE EVENT OF A CRASH, THE CHILD MAY NOT BE ADEQUATELY PROTECTED POSSIBLY RESULTING IN INJURY.

Remedy: DEALERS WILL INSTALL A NEWLY DESIGNED SEAT BELT COMPONENT FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT DECEMBER 18, 2008. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

EA18006 · Steering Column Separation

Opened Nov 16, 2018 · Closed Apr 2, 2024

Status: closed (inferred from source dates) · Steering; Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Additional source detail variants (2)

Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Steering

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

PE18005 · Upper Steering Column Separation

Opened May 4, 2018 · Closed Nov 20, 2018

Status: closed (inferred from source dates) · Steering; Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Additional source detail variants (2)

Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Steering

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

EA12006 · Power Window Master Switch Fire

Opened Jun 14, 2012 · Closed Feb 12, 2013

Status: closed (inferred from source dates) · Electrical System; Structure:body; Unknown Or Other

On October 10, 2012, Toyota initiated a safety recall of approximately 2.5 million U.S. vehicles involving the following models and model years:2007-2009 Camry and Camry Hybrid, 2009 Corolla and Corolla Matrix, 2008 Highlander and Highlander Hybrid, 2007-2009 RAV4, 2008-2009 Scion xB and xD, 2008-2009 Sequoia, 2007-2008 Tundra, 2007-2008 Yaris, and 2009 Pontiac Vibe.See NHTSA recall number 12V-491 for more details, including the affected vehicle manufacture dates for each vehicle model.Note that only early-production 2009 model year vehicles are included in the recall.Toyota and GM dealers will inspect the power window master switch (PWMS) assemblies and apply a specialized grease that inhibits heat build-up.The circuit board in the PWMS may be replaced with a new one if notchy or sticking feeling is observed during the inspection.The failure report summary above shows counts for the vehicles identified at the start of this Engineering Analysis, specifically the approximately 1.4 million vehicles that share an identical PWMS assembly design including, model year 2007-2009 Camry, Camry Hybrid, RAV4, and Yaris built from September 2006 through August 2008, as well as all 2008 Highlander Hybrid.Toyota subsequently identified approximately one million additional vehicles that have a slightly different PWMS design but contain the same defect condition.Note that the totals for complaints and fires shown above may include duplicative reports (between ODI and manufacturer reports).This Engineering Analysis is closed.See attached report for additional information.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10323848, 10360414, 10392622, 10394453, 10411328, 10429983, 10436663, 10446699, 10447416, 10447417, 10447419, 10447444, 10447515, 10447845, 10447947, 10449270, 10450133, 10450568, 10450606, 10450641, 10451821, 10455540, 10455614, 10456353, 10456438, 10457854, 10457955, 10459730, 10460166, 10460691, 10461220, 10462140, 10462200, 10462247, 10462404, 10462705, 10462761, 10464451, 10464769, 10465421, 10466279, 10466667, 10468126, 10468265, 10475230, 10470313, 10470684, 10471551, 10471824, 10472336, 10472910, 10473753, 10473967, 10473969, 10476921, 10477469, 10478563 and 10478657.

Additional source detail variants (3)

Electrical System

On October 10, 2012, Toyota initiated a safety recall of approximately 2.5 million U.S. vehicles involving the following models and model years:2007-2009 Camry and Camry Hybrid, 2009 Corolla and Corolla Matrix, 2008 Highlander and Highlander Hybrid, 2007-2009 RAV4, 2008-2009 Scion xB and xD, 2008-2009 Sequoia, 2007-2008 Tundra, 2007-2008 Yaris, and 2009 Pontiac Vibe.See NHTSA recall number 12V-491 for more details, including the affected vehicle manufacture dates for each vehicle model.Note that only early-production 2009 model year vehicles are included in the recall.Toyota and GM dealers will inspect the power window master switch (PWMS) assemblies and apply a specialized grease that inhibits heat build-up.The circuit board in the PWMS may be replaced with a new one if notchy or sticking feeling is observed during the inspection.The failure report summary above shows counts for the vehicles identified at the start of this Engineering Analysis, specifically the approximately 1.4 million vehicles that share an identical PWMS assembly design including, model year 2007-2009 Camry, Camry Hybrid, RAV4, and Yaris built from September 2006 through August 2008, as well as all 2008 Highlander Hybrid.Toyota subsequently identified approximately one million additional vehicles that have a slightly different PWMS design but contain the same defect condition.Note that the totals for complaints and fires shown above may include duplicative reports (between ODI and manufacturer reports).This Engineering Analysis is closed.See attached report for additional information.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10323848, 10360414, 10392622, 10394453, 10411328, 10429983, 10436663, 10446699, 10447416, 10447417, 10447419, 10447444, 10447515, 10447845, 10447947, 10449270, 10450133, 10450568, 10450606, 10450641, 10451821, 10455540, 10455614, 10456353, 10456438, 10457854, 10457955, 10459730, 10460166, 10460691, 10461220, 10462140, 10462200, 10462247, 10462404, 10462705, 10462761, 10464451, 10464769, 10465421, 10466279, 10466667, 10468126, 10468265, 10475230, 10470313, 10470684, 10471551, 10471824, 10472336, 10472910, 10473753, 10473967, 10473969, 10476921, 10477469, 10478563 and 10478657.

Structure:body

On October 10, 2012, Toyota initiated a safety recall of approximately 2.5 million U.S. vehicles involving the following models and model years:2007-2009 Camry and Camry Hybrid, 2009 Corolla and Corolla Matrix, 2008 Highlander and Highlander Hybrid, 2007-2009 RAV4, 2008-2009 Scion xB and xD, 2008-2009 Sequoia, 2007-2008 Tundra, 2007-2008 Yaris, and 2009 Pontiac Vibe.See NHTSA recall number 12V-491 for more details, including the affected vehicle manufacture dates for each vehicle model.Note that only early-production 2009 model year vehicles are included in the recall.Toyota and GM dealers will inspect the power window master switch (PWMS) assemblies and apply a specialized grease that inhibits heat build-up.The circuit board in the PWMS may be replaced with a new one if notchy or sticking feeling is observed during the inspection.The failure report summary above shows counts for the vehicles identified at the start of this Engineering Analysis, specifically the approximately 1.4 million vehicles that share an identical PWMS assembly design including, model year 2007-2009 Camry, Camry Hybrid, RAV4, and Yaris built from September 2006 through August 2008, as well as all 2008 Highlander Hybrid.Toyota subsequently identified approximately one million additional vehicles that have a slightly different PWMS design but contain the same defect condition.Note that the totals for complaints and fires shown above may include duplicative reports (between ODI and manufacturer reports).This Engineering Analysis is closed.See attached report for additional information.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10323848, 10360414, 10392622, 10394453, 10411328, 10429983, 10436663, 10446699, 10447416, 10447417, 10447419, 10447444, 10447515, 10447845, 10447947, 10449270, 10450133, 10450568, 10450606, 10450641, 10451821, 10455540, 10455614, 10456353, 10456438, 10457854, 10457955, 10459730, 10460166, 10460691, 10461220, 10462140, 10462200, 10462247, 10462404, 10462705, 10462761, 10464451, 10464769, 10465421, 10466279, 10466667, 10468126, 10468265, 10475230, 10470313, 10470684, 10471551, 10471824, 10472336, 10472910, 10473753, 10473967, 10473969, 10476921, 10477469, 10478563 and 10478657.

Unknown Or Other

On October 10, 2012, Toyota initiated a safety recall of approximately 2.5 million U.S. vehicles involving the following models and model years:2007-2009 Camry and Camry Hybrid, 2009 Corolla and Corolla Matrix, 2008 Highlander and Highlander Hybrid, 2007-2009 RAV4, 2008-2009 Scion xB and xD, 2008-2009 Sequoia, 2007-2008 Tundra, 2007-2008 Yaris, and 2009 Pontiac Vibe.See NHTSA recall number 12V-491 for more details, including the affected vehicle manufacture dates for each vehicle model.Note that only early-production 2009 model year vehicles are included in the recall.Toyota and GM dealers will inspect the power window master switch (PWMS) assemblies and apply a specialized grease that inhibits heat build-up.The circuit board in the PWMS may be replaced with a new one if notchy or sticking feeling is observed during the inspection.The failure report summary above shows counts for the vehicles identified at the start of this Engineering Analysis, specifically the approximately 1.4 million vehicles that share an identical PWMS assembly design including, model year 2007-2009 Camry, Camry Hybrid, RAV4, and Yaris built from September 2006 through August 2008, as well as all 2008 Highlander Hybrid.Toyota subsequently identified approximately one million additional vehicles that have a slightly different PWMS design but contain the same defect condition.Note that the totals for complaints and fires shown above may include duplicative reports (between ODI and manufacturer reports).This Engineering Analysis is closed.See attached report for additional information.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10323848, 10360414, 10392622, 10394453, 10411328, 10429983, 10436663, 10446699, 10447416, 10447417, 10447419, 10447444, 10447515, 10447845, 10447947, 10449270, 10450133, 10450568, 10450606, 10450641, 10451821, 10455540, 10455614, 10456353, 10456438, 10457854, 10457955, 10459730, 10460166, 10460691, 10461220, 10462140, 10462200, 10462247, 10462404, 10462705, 10462761, 10464451, 10464769, 10465421, 10466279, 10466667, 10468126, 10468265, 10475230, 10470313, 10470684, 10471551, 10471824, 10472336, 10472910, 10473753, 10473967, 10473969, 10476921, 10477469, 10478563 and 10478657.

PE12002 · Power Window Master Switch Fire

Opened Feb 6, 2012 · Closed Jun 14, 2012

Status: closed (inferred from source dates) · Electrical System; Structure:body; Unknown Or Other

ODI has identified certain Toyota vehicles experiencing a higher rate of fire and thermal event incidents among all Toyota vehicles that use the same power window master switch design.They include a total of approximately 1.4 million model year (MY) 2007 through 2009 Camry, Camry Hybrid, RAV4 and Yaris vehicles built from approximately September 2006 through August 2008, as well as all MY 2008 Highlander Hybrid vehicles.This Preliminary Evaluation has been upgraded to an Engineering Analysis (EA12-006) to further study the alleged defect and its consequences.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10461220, 10460691, 10460166, 10459730, 10457955, 10457854, 10456438, 10456353, 10455614, 10455540, 10451821, 10450641, 10450606, 10450568, 10450133, 10449270, 10447947, 10447845, 10447515, 10447444, 10447419, 10447417, 10447416, 10446699, 10436663, 10429983, 10411328, 10407290, 10394453, 10392622, 10360414, 10323848.

Additional source detail variants (3)

Electrical System

ODI has identified certain Toyota vehicles experiencing a higher rate of fire and thermal event incidents among all Toyota vehicles that use the same power window master switch design.They include a total of approximately 1.4 million model year (MY) 2007 through 2009 Camry, Camry Hybrid, RAV4 and Yaris vehicles built from approximately September 2006 through August 2008, as well as all MY 2008 Highlander Hybrid vehicles.This Preliminary Evaluation has been upgraded to an Engineering Analysis (EA12-006) to further study the alleged defect and its consequences.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10461220, 10460691, 10460166, 10459730, 10457955, 10457854, 10456438, 10456353, 10455614, 10455540, 10451821, 10450641, 10450606, 10450568, 10450133, 10449270, 10447947, 10447845, 10447515, 10447444, 10447419, 10447417, 10447416, 10446699, 10436663, 10429983, 10411328, 10407290, 10394453, 10392622, 10360414, 10323848.

Structure:body

ODI has identified certain Toyota vehicles experiencing a higher rate of fire and thermal event incidents among all Toyota vehicles that use the same power window master switch design.They include a total of approximately 1.4 million model year (MY) 2007 through 2009 Camry, Camry Hybrid, RAV4 and Yaris vehicles built from approximately September 2006 through August 2008, as well as all MY 2008 Highlander Hybrid vehicles.This Preliminary Evaluation has been upgraded to an Engineering Analysis (EA12-006) to further study the alleged defect and its consequences.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10461220, 10460691, 10460166, 10459730, 10457955, 10457854, 10456438, 10456353, 10455614, 10455540, 10451821, 10450641, 10450606, 10450568, 10450133, 10449270, 10447947, 10447845, 10447515, 10447444, 10447419, 10447417, 10447416, 10446699, 10436663, 10429983, 10411328, 10407290, 10394453, 10392622, 10360414, 10323848.

Unknown Or Other

ODI has identified certain Toyota vehicles experiencing a higher rate of fire and thermal event incidents among all Toyota vehicles that use the same power window master switch design.They include a total of approximately 1.4 million model year (MY) 2007 through 2009 Camry, Camry Hybrid, RAV4 and Yaris vehicles built from approximately September 2006 through August 2008, as well as all MY 2008 Highlander Hybrid vehicles.This Preliminary Evaluation has been upgraded to an Engineering Analysis (EA12-006) to further study the alleged defect and its consequences.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10461220, 10460691, 10460166, 10459730, 10457955, 10457854, 10456438, 10456353, 10455614, 10455540, 10451821, 10450641, 10450606, 10450568, 10450133, 10449270, 10447947, 10447845, 10447515, 10447444, 10447419, 10447417, 10447416, 10446699, 10436663, 10429983, 10411328, 10407290, 10394453, 10392622, 10360414, 10323848.