Due to rust on my 2007 FJ Cruiser, I've had many unexpected expenses. I first was losing brake pressure and my brake lines had to be replaced after breaking when in a mechanic's shop. I've also replaced all four calipers, all the rusted pulleys on the engine, lower control arms that were so rusted that they had to be cut out, an…
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Due to rust on my 2007 FJ Cruiser, I've had many unexpected expenses. I first was losing brake pressure and my brake lines had to be replaced after breaking when in a mechanic's shop. I've also replaced all four calipers, all the rusted pulleys on the engine, lower control arms that were so rusted that they had to be cut out, and hub assemblies for both front wheels. The hub assembly lead to a failed vehicle inspection for safety concerns. The exhaust pipe literally broke apart near the rear frame crossmember and was sitting on it, so had to be replaced. The exhaust manifold rusted apart and separated from the engine block, leading to dangerous fumes in the engine bay and horrible gas mileage. The O2 sensors were rusted in place and giving poor readings and had to be replaced. Turning the steering wheel became difficult and that was due to being extremely rusty, so it had to be replaced. Shifter cable and PRNDL switch had to be replaced due to not shifting into drive or lower gears. The front differential drain plug was so rusted that the dealership would not attempt to remove it. Now there are holes rusted through the body mount brackets, as well as the passenger side floor. The cargo area's floor where the charcoal EVAP canister connects to the vehicle has completely rusted through, and one of the subframe brackets rusted so badly that it was taken off by hand. Both subframe brackets need to be replaced. The rear control arm mounts are very thin due to extreme rust. My mechanic is now replacing coolant lines because they have rusted through and started to leak, and gas tank straps which were on the verge of failing.
NHTSA ODI #11419802
Mileage unknown · May 31, 2021
Structure
Extreme frame rust
NHTSA ODI #11419130
204,000 miles · May 26, 2021
Structure
The contact owns a 2007 Toyota FJ Cruiser. The contact stated that the rear sub-frame was extremely corroded. The contact also stated the ABS warning light was illuminated. The contact took the vehicle to a local dealer, where it was diagnosed with needing the sub-frame to be replaced. The mechanic was unable to diagnose the fai…
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The contact owns a 2007 Toyota FJ Cruiser. The contact stated that the rear sub-frame was extremely corroded. The contact also stated the ABS warning light was illuminated. The contact took the vehicle to a local dealer, where it was diagnosed with needing the sub-frame to be replaced. The mechanic was unable to diagnose the failure with the ABS warning light illumination. The vehicle was not yet repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 204,000.
NHTSA ODI #11418611
Mileage unknown · May 9, 2021
Fuel/propulsion SystemStructure
FUEL TANK STRAP RUSTED THROUGH, ALMOST LOST MY FUEL TANK. I HAVE SINCE REPLACED IT AT THE DEALERSHIP. THE FRAME IS HAS ALSO DEVELOPED RUST ISSUES.
NHTSA ODI #11415712
Mileage unknown · Apr 22, 2021
Structure
FRAME HAS SEVERE STRUCTURAL ROT AT THE LOWER CONTROL ARM MOUNT AND LEFT AND RIGHT UPPER CONTROL ARM MOUNTS AT THE FRAME. AND ADDITIONAL FRAME RUST IS THE REAR AXLE HOUSING HAS RUSTED TO THE POINT OF WEEPING OIL. THIS IS WHAT I WAS TOLD WHEN I HAD IT LOOKED AT. THIS FJ IS NO LONGER ABLE TO BE DRIVEN AT THIS POINT. IT WAS NOT I…
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FRAME HAS SEVERE STRUCTURAL ROT AT THE LOWER CONTROL ARM MOUNT AND LEFT AND RIGHT UPPER CONTROL ARM MOUNTS AT THE FRAME. AND ADDITIONAL FRAME RUST IS THE REAR AXLE HOUSING HAS RUSTED TO THE POINT OF WEEPING OIL. THIS IS WHAT I WAS TOLD WHEN I HAD IT LOOKED AT. THIS FJ IS NO LONGER ABLE TO BE DRIVEN AT THIS POINT. IT WAS NOT IN AN ACCIDENT, THE FRAME IS JUST RUSTING AT AN ALARMING RATE COMPARED TO OTHER TOYOTAS I HAVE OWNED.
NHTSA ODI #11413425
124,000 miles · Apr 22, 2021
StructureUnknown Or Other
FRAME IS ROTTING AWAY AND STRUCTURAL SUPPORT IS NO LONGER THERE.
NHTSA ODI #11413365
168,000 miles · Apr 17, 2021
StructureUnknown Or Other
SEVERE FRAME RUST! I POKED MY FINGER THROUGH THE PASSENGER SIDE FRAME THIS MORNING. MOST ALL SCREWS, MOUNTING BRACKETS ETC ARE ALL RUSTED. OTHER COMPONENTS LIKE THE REAR DIFF, OIL PAN ETC ARE ALL COVERED IN RUST
NHTSA ODI #11408568
Mileage unknown · Mar 7, 2021
Structure
SINCE I PURCHASED THE VEHICLE BRAND NEW IN 2006 IT HAS BEEN RUSTING AND AN ALARMING RATE. EVEN MY MECHANIC SAYS HE'S NEVER SEEN A NEW CAR RUST THAT QUICKLY. THE FRAME IS COVERED I RUST, I TRIED TO STOP IT BUT IT DIDN'T WORK.
NHTSA ODI #11399593
109,000 miles · Feb 14, 2021
StructureUnknown Or Other
2007 TOYOTA FJ CRUISER HAS THE SAME ROT PROBLEMS AS THE TACOMA AND SEQUOIA...THERE ARE REPORTS ALL OVER THE USA AND TOYOTA HAS STILL NOT ISSUED A RECALL ON ROTTING FRAMES.I CAN'T EVEN HAVE MY VEHICLE TOWED IT IS SO DECOMPOSED. I AM FORTUNATE NOT TO HAVE BEEN KILLED. I CONTACTED TOYOTA AND THEY WANT ME TO CALL THEM? HOW ABOUT KEE…
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2007 TOYOTA FJ CRUISER HAS THE SAME ROT PROBLEMS AS THE TACOMA AND SEQUOIA...THERE ARE REPORTS ALL OVER THE USA AND TOYOTA HAS STILL NOT ISSUED A RECALL ON ROTTING FRAMES.I CAN'T EVEN HAVE MY VEHICLE TOWED IT IS SO DECOMPOSED. I AM FORTUNATE NOT TO HAVE BEEN KILLED. I CONTACTED TOYOTA AND THEY WANT ME TO CALL THEM? HOW ABOUT KEEPING THIS INFORMATION IN WRITING MAYBE FOR A FUTURE LAWSUIT.
NHTSA ODI #11396145
104,600 miles · Feb 3, 2021
Structure
MY 07 FJ HAS ONLY 104K MILES ON IT. MY MECHANIC TOLD ME IT IS NOT SAFE TO DRIVE DO TO THE UNDER BODY RUSTING AND FALLING APART. I HAVE SPEND A LOT OF TIME AND MONEY UP KEEPING MY FJ. I NOW WILL HAVE TO GET THE COMPLETE REAR AXEL AND OTHER COMPONENTS REPLACED BEFORE I CAN DRIVE IT AGAIN. SOMETHING NEEDS TO BE DONE TO FIX THESE I…
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MY 07 FJ HAS ONLY 104K MILES ON IT. MY MECHANIC TOLD ME IT IS NOT SAFE TO DRIVE DO TO THE UNDER BODY RUSTING AND FALLING APART. I HAVE SPEND A LOT OF TIME AND MONEY UP KEEPING MY FJ. I NOW WILL HAVE TO GET THE COMPLETE REAR AXEL AND OTHER COMPONENTS REPLACED BEFORE I CAN DRIVE IT AGAIN. SOMETHING NEEDS TO BE DONE TO FIX THESE ISSUES. IT'S COMPLETE NEGLIGENCE THAT THIS TAKES PLACE TO SO MANY OF THESE VEHICLES. I'M JUST THANKFUL I GOT IT TO MY MECHANIC BEFORE SOMETHING HAPPENED TO THE FJ WITH MY 4 1/2 & 1 1/2 YEAR OLD INSIDE. PLEASE MAKE THIS RIGHT.
Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.
Consequence & remedy
Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.
Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.
Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.
Consequence & remedy
Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.
Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.
Toyota Motor Corporation (Toyota) is recalling certain model year 2007-2013 FJ Cruiser vehicles manufactured January 25, 2006 through February 23, 2013 and equipped with a Toyota Auxiliary Driving Lamp Kits mounted to the front bumper. These lamp assemblies include 55 watt bulbs and due to this wattage and mounting angle, the combination of the upper beam headlamps plus the auxiliary lamps are too bright and exceed the maximum light output allowed for an upper beam headlamp. Therefore, these vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, reflective devices, and associated equipment."
Consequence & remedy
Consequence: Light intensities above the maximum allowable limit could cause increased glare for oncoming traffic and increase the risk of a crash.
Remedy: Toyota will notify owners, and dealers will replace the 55 watt bulbs with 35 watt bulbs, free of charge. The recall began on June 6, 2013. Owners may contact Toyota at 1-800-331-4331.
Toyota is recalling certain model year 2007 through 2013 FJ Cruiser passenger vehicles. The retractors for the front driver and passenger seat belts are mounted in the access door (rear door) panels of the vehicle. Due to insufficient strength of the access door panel, cracks may develop in the panel if the access door is repeatedly and forcefully closed over an extended period of time.
Consequence & remedy
Consequence: If cracks occur in the panel around the lower retractor anchor, the seat belt retractor could become detached, which could increase the risk of injury to an occupant in the event of a crash.
Remedy: The safety recall began on June 6, 2013. Toyota will mail an interim letter to owners late in April 2013. Remedy notifications to the owners for the repair will begin in late May 2013. Owners may contact Toyota at 1-800-331-4331.
GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.
Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.
SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
Consequence & remedy
Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.
TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."
Consequence & remedy
Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.
Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH EITHER BRIDGESTONE DUELER OR DUNLOP GRANDTREK TIRES, THERE IS A POSSIBILITY THAT THE INNER BEAD OF THE TIRE MAY HAVE BEEN DAMAGED. IF THE BEAD IS DAMAGED, A BULGE MAY DEVELOP ON THE SIDEWALL OF THE TIRE AND AIR MAY LEAK FROM THE AREA OF THE DAMAGED BEAD.
Consequence & remedy
Consequence: IF THE TIRE LOSES AIR PRESSURE IT MAY LEAD TO A LOSS OF VEHICLE CONTROL AND INCREASE THE POSSIBILITY OF A CRASH.
Remedy: DEALERS WILL INSPECT ALL FIVE TIRES, INCLUDING THE SPARE TIRE, TO DETERMINE IF THEY ARE WITHIN THE AFFECTED TIRE-TO-WHEEL ASSEMBLY RANGE AND REPLACE ALL INVOLVED TIRES WITH NEW TIRES FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331. NOTE: DUE TO AN ERROR IN THE DOT SERIAL NUMBER SECTION OF THE TECHNICAL INSTRUCTIONS, A NUMBER OF VEHICLES WERE NOT INSPECTED CORRECTLY. TOYOTA RELAUNCHED THIS CAMPAIGN IN MID-AUGUST 2006.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
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2007 Toyota Fj Cruiser Problems, Complaints & Recalls | Skip That Year