2005 Suzuki VL800

TL*THE CONTACT OWNS A 2005 SUZUKI VL800. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. THE WIRING HARNESS MELTED AND WAS REPLACED BY THE DEALER AT THE COST OF $800. ONE YEAR PRIOR TO THE FAILURE, HE RECEIVED RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 05V566000 (ELECTRICAL SYSTEM:IGNITION:SWITCH) AND IMMEDIATELY SCHEDULED AN APPOINTMENT WITH THE DEALER. THE CONTACT WAS REPEATEDLY INFORMED THAT THEY DID NOT HAVE THE PARTS TO COMPLETE THE REPAIR. HE IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER. THE FAILURE AND CURRENT MILEAGES WERE 11,000.

I HAVE 2 2005 SUZUKI C50 BOULEVARDS MOTORCYCLES. I ADDED A LIGHT BAR MADE BY SUZUKI. IT ATTACHES ELECTRICALLY TO A PLUG PROVIDED BY SUZUKI INSIDE THE HEADLIGHT CAN. WHEN USED, IT OVERLOADS THE IGNITION SWITCH, CAUSING HEAT, MELTING PLASTIC INSIDE. THIS IS NOT A PROBLEM ON THE 2004'S (VL800 VULSIA) WHICH RUN OFF A CARBURETOR. THE 2005'S ARE FUEL INJECTED, AND REQUIRE A FUEL PUMP. I BELIEVE THE IGNITION SWITCH IS THE SAME ON BOTH. THOSE THAT HAVE THE LIGHT BAR ON THE 2004'S AND EARLIER DO NOT REPORT THIS PROBLEM. THOSE WITH 2005 AND UP, DO REPORT THIS PROBLEM. REFERENCE VOLUSIARIDERS.COM, AND SEARCH ON IGNITION SWITCH. IT DOES NOT APPEAR THAT THE 2005'S ARE DESIGNED TO HANDLE THE ADDITIONAL LOAD OF THE FUEL PUMP AND THE LIGHT BAR. THE SWITCH CAN FAIL WHILE IN OPERATION, AND LOSS OF POWER CAN CAUSE AN ACCIDENT. I CAN RESEARCH THE FAILURE DATE, BELOW IS A GUESS. THE REPAIR REQUIRES THE INSTALLATION OF A RELAY, USING THE HEADLIGHT WIRE TO TRIGGER THE RELAY. THE POWER IS FED FROM THE BATTERY, NOT THE PLUG IN THE HEADLIGHT CAN FURNISHED BY SUZUKI. *TR

RIDING MY 2005 SUZUKI BOULEVARD S50 MOTORCYCLE (LESS THAN 10,000 MILES) TO WORK THIS MORNING WHEN THE ODOMETER AND SPEEDOMETER QUIT WORKING. THE CONSEQUENCES WAS THAT I HAD NO WAY OF KNOWING HOW FAST I WAS GOING IN MORNING RUSH HOUR TRAFFIC. SUZUKI CLAIMS IT IS NOT THEIR PROBLEM, BUT THE BIKE IS NOT USED EXCEPT FOR TRANSPORTATION TO WORK AND BACK AND SHOULD NOT HAVE PROBLEMS IN LESS THAN 2 YEARS. *JB

A GENUINE SUZUKI TACHOMETER CAUSES THE SUZUKI C50 BOULEVARD MOTORCYCLE TO STALL AND QUIT AFTER 20-30 MINUTES OF NORMAL OPERATION. THE TACHOMETER PART NUMBER IS 990A0-72001. SUZUKI IS AWARE OF THIS BUT HAS NOT ISSUED A SAFETY RECALL NOTICE. THREE DEALERS WERE INVOLVED IN FIXING THIS PROBLEM OVER A PERIOD OF MONTHS. THE FIRST DEALER COULD NOT FIX THE PROBLEM, THE SECOND DEALER FIRST INSISTED THAT THE MUFFLERS NEEDED TO BE REPLACED (FOR WHICH THEY CHARGED ME) AFTER VERIFYING THIS FIX WITH SUZUKI. THIS DID NOT FIX THE PROBLEM AND THE DEALER FINALLY DISCONNECTED THE TACHOMETER. I WAS TOLD THAT THE TACH WAS NOT A SUZUKI PART. THE THIRD DEALER DISMANTLED THE TACH AND CONFIRMED THAT IT WAS A GENUINE SUZUKI PART WHILE INSPECTING THE BIKE FOR A WIRING HARNESS SAFETY RECALL. WHEN THEY CALLED SUZUKI, THEY WERE TOLD THAT THE TACHOMETER WAS NOT COMPATIBLE WITH FUEL INJECTED C50'S. I AM REPORTING THIS BECAUSE SUZUKI ISSUED A SAFETY RECALL NOTICE FOR THE WIRING HARNESS PROBLEM THAT CAUSES EXACTLY THE SAME STALLING PROBLEM. SUZUKI HAS NOT ISSUED A RECALL NOTICE FOR THE TACHOMETER. AT LEAST THREE DEALERS DID NOT KNOW ABOUT THIS DEFECT WHICH IS JUST AS SERIOUS AS THE WIRING HARNESS PROBLEM. MY MOTORCYCLE RAN FINE FOR 20 OR THIRTY MINUTES BEFORE IT STARTED STALLING. I BOUGHT THIS MOTORCYCLE FROM A FRIEND WHO WARNED ME THAT THE BIKE HAD THIS PROBLEM BUT THE STALL PROBLEM STILL CAUSED ME TO DUMP THE MOTORCYCLE TWICE ON THE DAY I BOUGHT IT. AN OWNER WHO HAS THE SUZUKI TACH INSTALLED WOULD NOT BE AWARE OF THIS AND IF HE OR SHE HEADS OUT ONTO A FREEWAY, STALLING THE BIKE COULD BE FATAL. SUZUKI HAS OFFERED TO REIMBURSE ME FOR THE TACHOMETER AND IS ARRANGING TO HAVE BRACKETS ORDERED SO THAT THE TACH CAN BE REMOVED. BUT I STILL THINK THAT CURRENT OWNERS AND DEALERS NEED TO BE ALERTED TO THE PROBLEM. *NM