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2016 Subaru Outback

Owner reports · Recalls · Investigations

More warning signs than most Outback years

Owner complaints for the 2016 Subaru Outback are substantially higher than the model-year median of 207.5.

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When problems were reported

Mileage at the reported incident

351 reports with mileage · 292 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 309 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility/wiper. Review the 83 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports3 fire reports8 injury reports

Structure complaints

19 reports
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Mileage unknown · Apr 9, 2024
EngineStructure

Car exhaust inside the vehicle when driving at low speeds, idling, or parked into the cab of the vehicle. Only way to stop the exhaust fumes is to use the recirculate interior air. Rear hatch hydraulics are failing, hatch will not open completely and partially shuts when opened. When driving very loud squeaking from vehicle.

NHTSA ODI #11581928

Mileage unknown · Aug 31, 2022
StructureUnknown Or Other

The rear passenger side child lock will not disengage. The child lock is engaged when the dog is in the back seat and disengaged otherwise. The lock was engaged once and will not disengage. If adults are riding in the back seat and there is an emergency, they are limited to the driver's side to exit. If the driver's side chi…

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The rear passenger side child lock will not disengage. The child lock is engaged when the dog is in the back seat and disengaged otherwise. The lock was engaged once and will not disengage. If adults are riding in the back seat and there is an emergency, they are limited to the driver's side to exit. If the driver's side child lock mechanism fails, they will be forced to rely on someone to open the door from the outside. I feel this is a massive safety concern and could be potentially dangerous.

NHTSA ODI #11482313

Mileage unknown · Nov 3, 2021
Structure

Our vehicle has factory-installed child safety locks incorporated into the rear passenger doors. The safety lock on the rear passenger-side has failed in the "engaged" position, and cannot be disengaged using the small black switch in the door. Consequently, the only way the door can be opened is by using the outside handle. …

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Our vehicle has factory-installed child safety locks incorporated into the rear passenger doors. The safety lock on the rear passenger-side has failed in the "engaged" position, and cannot be disengaged using the small black switch in the door. Consequently, the only way the door can be opened is by using the outside handle. We see this as a serious safety issue, since in an emergency egress situation, the only way a passenger in the right rear seat can exit the vehicle is if someone opens the door from the outside. Looking on online forums, there are many incidents of this same problem. However, Subaru has not chosen to correct this problem for cars that are outside of vehicle warranty.

NHTSA ODI #11439187

67,000 miles · Apr 23, 2021
StructureVisibility/wiper

2016 SUBARU OUTBACK. A FOUR-INCH WAVY CRACK ON THE LEFT BOTTOM OF THE WINDSHIELD; A WEEK LATER ANOTHER CRACK OF ABOUT 6 INCHES APPEARED. THE CRACKS OCCURRED WITH THE SUBARU CAR IN MOTION ON A HIGHWAY.

NHTSA ODI #11413587

Mileage unknown · Nov 8, 2020
Structure

WE HAD A DANGEROUS SITUATION WITH OUR CHILD A COUPLE OF MONTHS AGO AND HAD TO SET THE CHILD LOCK ON THE REAR PASSENGER DOOR (PASSENGER SIDE). THE CHILD LOCK DOES NOT UNDO NOW. AFTER AN INTERNET SEARCH, THIS SEEMS TO BE A COMMON PROBLEM/DEFECT FOR MANY OWNERS, ESPECIALLY AFTER SETTING THE CHILD LOCKS FOR THE FIRST TIME. THIS IS A…

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WE HAD A DANGEROUS SITUATION WITH OUR CHILD A COUPLE OF MONTHS AGO AND HAD TO SET THE CHILD LOCK ON THE REAR PASSENGER DOOR (PASSENGER SIDE). THE CHILD LOCK DOES NOT UNDO NOW. AFTER AN INTERNET SEARCH, THIS SEEMS TO BE A COMMON PROBLEM/DEFECT FOR MANY OWNERS, ESPECIALLY AFTER SETTING THE CHILD LOCKS FOR THE FIRST TIME. THIS IS A DANGEROUS SITUATION AS THE DOOR CANNOT BE OPENED FROM THE INSIDE NOW AT ALL AND WE DON'T NEED THE CHILD LOCKS ACTIVATED. IT IS VERY FRUSTRATING FOR OUR KIDS WHO ARE TEENAGERS TO NOT BE ABLE TO GET OUT OF THE CAR.

NHTSA ODI #11373628

Mileage unknown · Aug 4, 2020
Electrical SystemStructureUnknown Or Other

SINCE PURCHASING VEHICLE ON 6/16/2016 WE HAVE HAD A RECURRING PROBLEM WITH DRIVERS SIDE WINDOW ENGAGING THE AUTO-REVERSING (ANTI-ENTRAPMENT) FEATURE CAUSING AN INABILITY TO CLOSE WINDOW. WE HAVE MENTIONED THIS ISSUE TO DEALERSHIP NUMEROUS TIMES SOMETIMES DOCUMENTED, SOMETIMES NOT. THEY RESET SWITCH, ONLY FOR THE PROBLEM TO RETUR…

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SINCE PURCHASING VEHICLE ON 6/16/2016 WE HAVE HAD A RECURRING PROBLEM WITH DRIVERS SIDE WINDOW ENGAGING THE AUTO-REVERSING (ANTI-ENTRAPMENT) FEATURE CAUSING AN INABILITY TO CLOSE WINDOW. WE HAVE MENTIONED THIS ISSUE TO DEALERSHIP NUMEROUS TIMES SOMETIMES DOCUMENTED, SOMETIMES NOT. THEY RESET SWITCH, ONLY FOR THE PROBLEM TO RETURN. ON OUR LAST VISIT6/31/2020 WE WERE TOLD THERE WAS A TSB (12-272-19R) BUT WE WOULD BE CHARGED $276.22 FOR THE REPAIR. THIS IS A SAFETY ISSUE AND SHOULD BE COVERED. WE ALSO PURCHASED AN EXTENDED WARRANTY FOR $2547.00 GOOD UNTIL 6/16/2026 OR 126000 MILES AND WERE TURNED DOWN ON COVERAGE FROM THEM AS WELL.

NHTSA ODI #11343228

120,000 miles · Feb 19, 2020
Structure

HOOD UNLATCHES UNEXPECTEDLY. THIS HAS PROBABLY OCCURED A HALF DOZED TIMES OR SO IN THE LAST YEAR. JUST YESTERDAY DRIVING ON THE INTERSTATE IT UNLATCHED. FORTUNATELY THE SAFETY LATCH DIDN'T RELEASE, BUT THAT COULD CERTAINLY HAPPEN ESPECIALLY WITH THE WIND PRESSURE FROM DRIVING AT INTERSTATE SPEEDS.

NHTSA ODI #11310059

35,500 miles · Sep 4, 2019
Structure

WHILE STATIONARY, MY DAUGHTER ATTEMPTED TO EXIT THE REAR PASSENGER SIDE OF THE VEHICLE. THE DOOR WOULD NOT OPEN FROM INSIDE THE VEHICLE. DISCOVERED THAT THE REAR PASSENGER SIDE DOOR CHILD SAFETY LOCK SWITCH ON THE INSIDE EDGE OF THE DOOR WAS ENGAGED. TRIED TO DISENGAGE THE CHILD SAFETY LOCK; HOWEVER, THE SWITCH WAS SEIZED IN …

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WHILE STATIONARY, MY DAUGHTER ATTEMPTED TO EXIT THE REAR PASSENGER SIDE OF THE VEHICLE. THE DOOR WOULD NOT OPEN FROM INSIDE THE VEHICLE. DISCOVERED THAT THE REAR PASSENGER SIDE DOOR CHILD SAFETY LOCK SWITCH ON THE INSIDE EDGE OF THE DOOR WAS ENGAGED. TRIED TO DISENGAGE THE CHILD SAFETY LOCK; HOWEVER, THE SWITCH WAS SEIZED IN THE ENGAGED POSITION. CANNOT OPEN THE DOOR FROM INSIDE THE VEHICLE. TOOK IT TO THE ONLY SUBARU DEALER IN HALIFAX, NOVA SCOTIA, CANADA. THOUGH THE VEHICLE HAD LESS THAN 36,000 MILES AND SHOULD HAVE BEEN COVERED UNDER WARRANTY, THEY SAID IT WAS A CORROSION ISSUE CAUSED BY LACK OF USE; THEREFORE, IT WAS NOT COVERED BY THE WARRANTY. WE HAVE NEVER USED THE CHILD SAFETY LOCK.

NHTSA ODI #11253105

5,000 miles · Mar 1, 2019
Forward Collision AvoidanceStructureUnknown Or OtherCrash

I HAD AN ACCIDENT @ 5PM-ENTERING A BUSY ROAD FROM A DRIVEWAY-HIT THE SIDE DOOR OF A CAR RACING LEFTTORIGHT IN FRONT OF ME. MY FAULT OF COURSE. I HEARD NO BEEP WARNING FROM THE SO-CALLED COLLISION MITIGATION SYSEM (?), NOR DID I FEEL ANY BRAKING. SUBSEQUENTLY I TESTED THIS FEATURE IN MY DRIVEWAY WHERE I SLOWLY DROVE THE CAR FOR…

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I HAD AN ACCIDENT @ 5PM-ENTERING A BUSY ROAD FROM A DRIVEWAY-HIT THE SIDE DOOR OF A CAR RACING LEFTTORIGHT IN FRONT OF ME. MY FAULT OF COURSE. I HEARD NO BEEP WARNING FROM THE SO-CALLED COLLISION MITIGATION SYSEM (?), NOR DID I FEEL ANY BRAKING. SUBSEQUENTLY I TESTED THIS FEATURE IN MY DRIVEWAY WHERE I SLOWLY DROVE THE CAR FORWARD TOWARD MY LARGE GARAGE, I WOULD HAVE HIT THE GARAGE-NO BEEP-NO BRAKING. THEN, IN A SNOW STORM, I HAD TO BRAKE SOASTO NOT HIT A LARGE TRUCK SKIDDING IN FRONT OF ME. I MISSED HITTING HIM BY INCHES. AGAIN, I HEARD NO BEEP AND FELT NO BRAKING. DEALER TESTED THIS FEATURE ON MY CAR BY LETTING IT GO TOWARDS BRUSHES IN A CARWASH, I HEARD BEEP WARNING, BUT AGAIN FELT NO BRAKING. DEALER SAID SYSTEM IS WORKING PROPERLY. AND SO-I CONCLUDE THAT WHENEVER I HEAR ANY KIND OF WARNING BEEO, I SHOULD MANUALLY AND QUICKLY 'HIT THE BRAKES', NO MATTER WHAT. AFTER ALL, I HAVE TO KEEP MY EYES ON THE ROAD FOR GOD'S SAKE. I AM NOT HAPPY.

NHTSA ODI #11183351

51,000 miles · Jul 4, 2018
Structure

DROVE ON FREEWAY ABOUT 65 MPH PASSED BY THE BIG TRUCK SUDDENLY EXPLODED SUNROOF. NOBODY IN FRONT OF ME AND IT JUST HAPPENED OUT OF NOWHERE.

NHTSA ODI #11109518

Official recalls

4

19V910000 · Air Bags: Air Bag/restraint Control Module

Dec 19, 2019

Subaru of America, Inc. (Subaru) is recalling certain 2016-2017 Outback vehicles. A replacement air bag control module may have been installed that is not compatible with the passenger air bag module, possibly affecting air bag deployment.

Consequence & remedy

Consequence: In the event of a crash necessitating passenger frontal air bag deployment, the air bag may not deploy properly, increasing the risk of injury.

Remedy: Subaru will notify owners, and dealers will replace the passenger air bag module, free of charge. The recall began February 3, 2020. Owners may contact Subaru customer service at 1-844-373-6614. Subaru's number for this recall is WUX-09.

16V292000 · Steering:column

May 11, 2016

Subaru of America, Inc. (Subaru) is recalling certain model year 2016-2017 Legacy and Outback vehicles manufactured February 29, 2016, to May 6, 2016. The steering column on the affected vehicles may have been improperly machined, and as a result, turning the steering wheel may have no effect on the direction of the wheels.

Consequence & remedy

Consequence: The loss of steering ability would increase the risk of a crash.

Remedy: Subaru will notify owners, and dealers will inspect the lot number on the steering column, replacing the steering column, as necessary, free of charge. The recall began May 13, 2016. Owners may contact Subaru customer service at 1-800-782-2783 or by visiting http://www.wtd65.service-campaign.com. Subaru's number for this recall is WTD-65. Note: Until the vehicles have been inspected, owners are advised not to drive their vehicles.

15V794000 · Power Train:driveline:differential Unit; Power Train:driveline:driveshaft

Nov 24, 2015

Subaru of America, Inc. (Subaru) is recalling certain model year 2016 Legacy vehicles manufactured October 24, 2015, to November 16, 2015, and Outback vehicles manufactured October 24, 2015, to November 17, 2015. Due to the improper tightening of the securing nuts, the drive shaft may separate from the rear differential.

Consequence & remedy

Consequence: If the drive shaft detaches from the rear differential, it may strike the fuel tank and result in a fuel leak, increasing the risk of a fire.

Remedy: Subaru has notified owners, and dealers will inspect the fastening nuts, and tighten or replace them, as necessary, free of charge. The recall began on December 10, 2015. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is WQV-57.

Additional source detail variants (2)

Power Train:driveline:differential Unit

Subaru of America, Inc. (Subaru) is recalling certain model year 2016 Legacy vehicles manufactured October 24, 2015, to November 16, 2015, and Outback vehicles manufactured October 24, 2015, to November 17, 2015. Due to the improper tightening of the securing nuts, the drive shaft may separate from the rear differential.

Consequence: If the drive shaft detaches from the rear differential, it may strike the fuel tank and result in a fuel leak, increasing the risk of a fire.

Remedy: Subaru has notified owners, and dealers will inspect the fastening nuts, and tighten or replace them, as necessary, free of charge. The recall began on December 10, 2015. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is WQV-57.

Power Train:driveline:driveshaft

Subaru of America, Inc. (Subaru) is recalling certain model year 2016 Legacy vehicles manufactured October 24, 2015, to November 16, 2015, and Outback vehicles manufactured October 24, 2015, to November 17, 2015. Due to the improper tightening of the securing nuts, the drive shaft may separate from the rear differential.

Consequence: If the drive shaft detaches from the rear differential, it may strike the fuel tank and result in a fuel leak, increasing the risk of a fire.

Remedy: Subaru has notified owners, and dealers will inspect the fastening nuts, and tighten or replace them, as necessary, free of charge. The recall began on December 10, 2015. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is WQV-57.

15V502000 · Power Train:automatic Transmission; Power Train:driveline:driveshaft

Aug 10, 2015

Subaru of America, Inc. (Subaru) is recalling certain 2015 and 2016 model year Subaru Legacy 4-Door and Outback vehicles manufactured July 3, 2015, to July 27, 2015. Transmission oil may leak from a deformed seal cap on the propeller shaft yoke.

Consequence & remedy

Consequence: If the transmission oil leaks onto the exhaust pipe, there is a possible risk of fire.

Remedy: Subaru will notify owners, and dealers will replace the propeller shaft, free of charge. The recall began on August 28, 2015. Owners may contact 1-800-782-2783. Subaru's number for this recall is WQU-56.

Additional source detail variants (2)

Power Train:automatic Transmission

Subaru of America, Inc. (Subaru) is recalling certain 2015 and 2016 model year Subaru Legacy 4-Door and Outback vehicles manufactured July 3, 2015, to July 27, 2015. Transmission oil may leak from a deformed seal cap on the propeller shaft yoke.

Consequence: If the transmission oil leaks onto the exhaust pipe, there is a possible risk of fire.

Remedy: Subaru will notify owners, and dealers will replace the propeller shaft, free of charge. The recall began on August 28, 2015. Owners may contact 1-800-782-2783. Subaru's number for this recall is WQU-56.

Power Train:driveline:driveshaft

Subaru of America, Inc. (Subaru) is recalling certain 2015 and 2016 model year Subaru Legacy 4-Door and Outback vehicles manufactured July 3, 2015, to July 27, 2015. Transmission oil may leak from a deformed seal cap on the propeller shaft yoke.

Consequence: If the transmission oil leaks onto the exhaust pipe, there is a possible risk of fire.

Remedy: Subaru will notify owners, and dealers will replace the propeller shaft, free of charge. The recall began on August 28, 2015. Owners may contact 1-800-782-2783. Subaru's number for this recall is WQU-56.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Go deeper into Subaru Outback problems